A fixed intelligent tightening shaft

Abstract

The utility model relates to the field of automatic assembly equipment discloses a fixed type intelligent tightening axle, including servo motor, speed reducer, the speed reducer fixed connection is in the bottom outer wall of servo motor, the left side outer wall of speed reducer is fixedly connected with sensor outlet, the bottom inside fixed connection of speed reducer has force sensor, the output end fixed connection of servo motor has power output square shaft, the side surface outer wall of power output square shaft has elastic coupling, be provided with assembly mechanism on the speed reducer, be provided with adjusting mechanism on the servo motor, the assembly mechanism includes inner groove, the inner groove is established in the front side inner wall of speed reducer. In the utility model, through adopting the core component of high -quality adaptation and the assembly mechanism of reasonable design, with the synergies of indication mark, concave -convex board, clamping plate, realized the quick assembly and disassembly and stable location of elastic coupling, both simplified operation process, reduced the use difficulty of operating personnel.

Description

Technical Field

[0001] This utility model relates to the field of automated assembly equipment, and in particular to a fixed intelligent tightening shaft. Background Technology

[0002] The WTS series intelligent servo tightening shaft adopts a high-performance servo motor, a precision planetary reducer, and a high-resolution torque sensor, providing higher accuracy and a wider torque output range. It is widely used in industries such as automotive manufacturing, photovoltaics, energy storage, construction machinery, wind power generation, rail transportation, and aerospace, continuously creating higher value for customers and helping them achieve business success.

[0003] High-torque intelligent servo tightening shafts are key equipment in modern intelligent manufacturing. Through the perfect combination of servo motors, high-precision sensors, and intelligent algorithms, they achieve a unity of "power and precision," upgrading the traditional "feel-based" tightening operation to a digital, controllable, and traceable precision process. This significantly improves product quality and production efficiency, making it a standard configuration for smart factories in the Industry 4.0 era. The servo motor receives commands from the controller, outputs rotational power, increases torque through a reducer, and transmits it to the bolt / nut through the tightening shaft to achieve fastening.

[0004] Fixed intelligent tightening shafts have the following drawbacks: they often require the replacement of tightening gun heads of various specifications, models, and sizes. However, this requires the use of professional disassembly and assembly tools to disassemble and assemble the screws, and then disassemble and replace the flexible coupling, making the replacement process quite cumbersome. Therefore, a fixed intelligent tightening shaft is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a fixed intelligent tightening shaft, which aims to improve the problem of the cumbersome replacement process in the prior art, which involves using professional disassembly and assembly tools to disassemble and assemble screws and then disassemble and replace the flexible coupling.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a fixed intelligent tightening shaft, including a servo motor and a reducer. The reducer is fixedly connected to the bottom outer wall of the servo motor. A sensor outlet is fixedly connected to the left outer wall of the reducer. A force sensor is fixedly connected to the bottom interior of the reducer. A power output square shaft is fixedly connected to the output end of the servo motor. An elastic coupling is in contact with the side outer wall of the power output square shaft. An assembly mechanism is provided on the reducer. An adjustment mechanism is provided on the servo motor. The assembly mechanism includes an inner groove, which is opened on the front inner wall of the reducer. A movable plate is slidably connected to the front inner wall of the inner groove. A clamping plate is fixedly connected to the left outer wall of the movable plate. A positioning frame is clamped to the side outer wall of the clamping plate. A concave-convex plate is fixedly connected to the top outer wall of the movable plate. An indicator mark is fixedly connected to the top outer wall of the concave-convex plate. A compression spring is fixedly connected to the right outer wall of the movable plate.

[0007] As a further description of the above technical solution: the adjustment mechanism includes a cable combing frame, which is fixedly connected to the left outer wall of the servo motor. The top inner wall of the cable combing frame is provided with a combing opening, and the inner walls on the left and right sides of the combing opening are provided with sliding grooves. The inner walls on the left and right sides of the sliding grooves are slidably connected with closing plates.

[0008] As a further description of the above technical solution: the power output square shaft passes through the bottom inner wall of the reducer, the positioning frame is fixedly connected to the top outer wall of the elastic coupling, and the positioning frame passes through the bottom outer wall of the force sensor.

[0009] As a further description of the above technical solution: a frosted sleeve is fixedly connected to the outer side wall of the concave-convex plate, and the end of the compression spring away from the movable plate is fixedly connected to the inner right side wall of the inner groove.

[0010] As a further description of the above technical solution: the front outer wall of the indicator mark is fixedly connected with a display coating.

[0011] As a further description of the above technical solution: the combing port penetrates the bottom outer wall of the cable combing frame, and a silicone sleeve is fixedly connected to the side outer wall of the closing plate.

[0012] As a further description of the above technical solution: a directional marker is fixedly connected to the left outer wall of the closed plate.

[0013] This utility model has the following beneficial effects: 1. In this utility model, by adopting high-quality and compatible core components and a reasonably designed assembly mechanism, and with the help of the synergistic effect of indicator marks, concave and convex plates, clamping plates and compression springs, the quick disassembly and assembly and stable positioning of the flexible coupling are realized. This simplifies the operation process, reduces the difficulty of operation for operators, and ensures the reliability of the flexible coupling connection, effectively improving the ease of assembly and operational stability of the equipment.

[0014] 2. In this utility model, the data cables of components such as servo motors and force sensors can be centrally organized and fixed through structures such as cable combing racks, combing ports, closing plates and directional markers, which avoids the cables from being scattered, tangled or coming off. This not only protects the data cables from damage, but also eliminates the interference of cables on the operation of flexible couplings, thereby improving the safety of equipment use and the cleanliness of the environment. Attached Figure Description

[0015] Figure 1 This is a schematic front view of a fixed intelligent tightening shaft proposed in this utility model; Figure 2 This is a split diagram of a fixed intelligent tightening shaft proposed in this utility model; Figure 3 This is a schematic diagram of the assembly mechanism for a fixed intelligent tightening shaft proposed in this utility model; Figure 4 This is a schematic diagram of an adjustment mechanism for a fixed intelligent tightening shaft proposed in this utility model.

[0016] Legend: 1. Servo motor; 3. Reducer; 4. Sensor outlet; 5. Force sensor; 6. Power output square shaft; 7. Flexible coupling; 8. Assembly mechanism; 81. Inner groove; 82. Movable plate; 83. Clamping plate; 84. Positioning frame; 85. Concave and convex plates; 86. Indicator mark; 87. Compression spring; 9. Adjustment mechanism; 91. Cable combing frame; 92. Combing port; 93. Slide groove; 94. Closing plate; 95. Directional indicator. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figures 1-3This utility model provides an embodiment of a fixed intelligent tightening shaft, including a servo motor 1 and a reducer 3. The reducer 3 is fixedly connected to the bottom outer wall of the servo motor 1. The servo motor 1 is an imported Japanese Yaskawa servo motor 1, ensuring higher power output and more mature control. The reducer 3 uses a high-speed precision planetary reducer APEX-AB type, which has better stability and service life, providing effective assurance for tightening quality. A sensor outlet 4 is fixedly connected to the left outer wall of the reducer 3. A force sensor 5 is fixedly connected to the bottom inside of the reducer 3. The force sensor 5 has a high resolution of 0.001NM and a range of up to 5000NM. A power output square shaft 6 is fixedly connected to the output end of the servo motor 1. The power output square shaft 6 is made of high-strength alloy steel, providing more stable operation and a longer service life. It also supports flexible assembly and use with various specifications of couplings, with quick disassembly and assembly and stable operation. The side outer wall of the power output square shaft 6 contacts an elastic coupling 7, which can improve... The system provides flexible couplings 7 in various specifications, models, and sizes. An assembly mechanism 8 is provided on the reducer 3, and an adjustment mechanism 9 is provided on the servo motor 1. The assembly mechanism 8 includes an inner groove 81, which is located on the front inner wall of the reducer 3. A movable plate 82 is slidably connected to the front inner wall of the inner groove 81. A clamping plate 83 is fixedly connected to the left outer wall of the movable plate 82. The clamping plate 83 engages with a positioning frame 84 to fix and limit the flexible coupling 7, preventing axial displacement or detachment during tightening. A positioning frame 84 is clamped to the side outer wall of the clamping plate 83. A concave-convex plate 85 is fixedly connected to the top outer wall of the movable plate 82. An indicator mark 86 is fixedly connected to the top outer wall of the concave-convex plate 85. The indicator mark 86 clearly indicates the pushing direction of the movable plate 82 through a prominent display coating, helping operators quickly master the operating procedures, reducing misoperation, and further improving the replacement efficiency of the flexible coupling 7. A compression spring 87 is fixedly connected to the right outer wall of the movable plate 82.

[0019] Reference Figures 2-4 The power output square shaft 6 passes through the bottom inner wall of the reducer 3. The positioning frame 84 is fixedly connected to the top outer wall of the elastic coupling 7. The positioning frame 84 passes through the bottom outer wall of the force sensor 5. A frosted sleeve is fixedly connected to the side outer wall of the concave-convex plate 85. The frosted sleeve fixedly connected to the side outer wall of the concave-convex plate 85 further increases the friction during operation and prevents the hand from slipping. The end of the compression spring 87 away from the movable plate 82 is fixedly connected to the right inner wall of the inner groove 81. A display coating is fixedly connected to the front outer wall of the indicator mark 86. The display coating, such as a fluorescent coating, can enhance the visibility of the indicator mark 86, so that the operator can quickly identify it even in a dimly lit working environment.

[0020] Reference Figures 3-4The adjustment mechanism 9 includes a cable combing frame 91, which is fixedly connected to the left outer wall of the servo motor 1. A combing opening 92 is provided on the top inner wall of the cable combing frame 91, extending through the upper and lower outer walls of the cable combing frame 91. This opening is used to centrally accommodate the data cables of components such as the servo motor 1 and the force sensor 5, preventing cables from being scattered around the equipment and reducing the risk of cable tangling. Sliding grooves 93 are provided on the left and right inner walls of the combing opening 92, and closing plates 94 are slidably connected to the left and right inner walls of the sliding grooves 93. The combing port 92 can be opened and closed by sliding along the groove 93. When closed, it can fix and limit the cable in the combing port 92 to prevent the cable from coming out of the combing port 92. The silicone sleeve on the side can buffer the contact pressure between the closing plate 94 and the cable. The combing port 92 passes through the bottom outer wall of the cable combing frame 91. The silicone sleeve is fixedly connected to the side outer wall of the closing plate 94. The left outer wall of the closing plate 94 is fixedly connected to the directional mark 95. The directional mark 95 indicates the sliding direction of the closing plate 94 and helps the operator to quickly complete the opening and closing operation of the combing port 92.

[0021] Working principle: When the flexible coupling 7 needs to be replaced, the convex-concave plate 85 is moved by observing the indicator mark 86. The movement of the convex-concave plate 85 drives the movable plate 82 to move, which in turn drives the clamping plate 83 to move. The clamping plate 83 moves and separates from the positioning frame 84. Then, the flexible coupling 7 is pulled to pull the positioning frame 84 out from the bottom inner wall of the force sensor 5. Then, the positioning frame 84 on the new specification flexible coupling 7 is inserted into the inner wall of the force sensor 5, so that the positioning frame 84 and the clamping plate 83 are engaged with each other, quickly completing the disassembly and assembly operation, saving replacement time and improving efficiency. At the same time, the data lines of each sensor are placed in the combing port 92. Then, the closing plate 94 is inserted into the slide groove 93 to organize the multiple lines and prevent them from being scattered around, which would affect the operation of the flexible coupling 7.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fixed intelligent tightening shaft, comprising a servo motor (1) and a reducer (3), characterized in that: The reducer (3) is fixedly connected to the bottom outer wall of the servo motor (1). A sensor outlet (4) is fixedly connected to the left outer wall of the reducer (3). A force sensor (5) is fixedly connected to the bottom inside of the reducer (3). A power output square shaft (6) is fixedly connected to the output end of the servo motor (1). An elastic coupling (7) contacts the side outer wall of the power output square shaft (6). An assembly mechanism (8) is provided on the reducer (3). An adjustment mechanism (9) is provided on the servo motor (1). The assembly mechanism (8) includes an inner groove (81) which is opened on the front inner wall of the reducer (3). A movable plate (82) is slidably connected to the front inner wall of the inner groove (81). A clamping plate (83) is fixedly connected to the left outer wall of the movable plate (82). A positioning frame (84) is clamped to the side outer wall of the clamping plate (83). A concave-convex plate (85) is fixedly connected to the top outer wall of the movable plate (82). An indicator mark (86) is fixedly connected to the top outer wall of the concave-convex plate (85). A compression spring (87) is fixedly connected to the right outer wall of the movable plate (82).

2. The fixed intelligent tightening shaft according to claim 1, characterized in that: The adjustment mechanism (9) includes a cable combing frame (91), which is fixedly connected to the left outer wall of the servo motor (1). The top inner wall of the cable combing frame (91) is provided with a combing port (92), and the inner walls on the left and right sides of the combing port (92) are provided with sliding grooves (93). The inner walls on the left and right sides of the sliding grooves (93) are slidably connected with closing plates (94).

3. A fixed intelligent tightening shaft according to claim 1, characterized in that: The power output square shaft (6) passes through the bottom inner wall of the reducer (3), the positioning frame (84) is fixedly connected to the top outer wall of the elastic coupling (7), and the positioning frame (84) passes through the bottom outer wall of the force sensor (5).

4. A fixed intelligent tightening shaft according to claim 1, characterized in that: A frosted sleeve is fixedly connected to the outer side wall of the concave-convex plate (85), and the end of the compression spring (87) away from the movable plate (82) is fixedly connected to the right inner wall of the inner groove (81).

5. A fixed intelligent tightening shaft according to claim 1, characterized in that: The front outer wall of the indicator mark (86) is fixedly connected with a display coating.

6. A fixed intelligent tightening shaft according to claim 2, characterized in that: The combing port (92) penetrates the bottom outer wall of the cable combing frame (91), and a silicone sleeve is fixedly connected to the side outer wall of the closing plate (94).

7. A fixed intelligent tightening shaft according to claim 2, characterized in that: A directional marker (95) is fixedly connected to the left outer wall of the closed plate (94).

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