An automatic composite molding device for jacket heads
Patent Information
- Application Number
- CN202522586398.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0005]本实用新型的目的在于,提供一种夹套封头自动化复合成型装置,能够解决现有部分夹套封头自动化复合成型设备的出料端具有一定高度,由于夹套封头多为金属材质,重量较重,成型后的夹套封头不方便进行集中堆叠后集体转移的问题
1、本申请通过设置托举机构,以托板为核心承载部件,顶部固定的防滑条可增大与夹套封头的摩擦力,避免放置时滑动偏移,固定柱活动连接在限位环的内部,使得托板可以稳定上下移动,托板底部与电动伸缩杆伸缩端固定,通过控制器可精准操控电动伸缩杆驱动托板升降,承接首个夹套封头后下移预留空间,实现多个夹套封头的有序堆叠,配合底板的移动功能,让堆叠后的封头可集中转移,有效替代人工搬运,既省时省力,又保障了夹套封头承托、堆叠过程的稳定性与安全性,解决了金属材质、重量较重的夹套封头不便集中堆叠转移的问题;
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Figure CN224914126U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jacketed head processing technology, and in particular to an automated composite molding device for jacketed heads. Background Technology
[0002] The automated composite molding of jacketed heads is a closed-loop process that integrates blank pretreatment, automated sequential molding of inner / outer heads, coaxial precise alignment and assembly, jacket cavity pre-reservation, automatic welding, online inspection and post-processing.
[0003] The discharge end of some existing automated composite molding equipment for jacketed heads has a certain height. Since the jacketed heads are mostly made of metal and are heavy, it is inconvenient to stack them together and transfer them collectively after molding.
[0004] To address this, an automated composite molding device for jacketed heads is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide an automated composite molding device for jacketed heads, which can solve the problem that the discharge end of some existing automated composite molding equipment for jacketed heads has a certain height, and since the jacketed heads are mostly made of metal and are heavy, it is inconvenient to stack and transfer the molded jacketed heads together.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automated composite molding device for jacketed end caps, comprising an automated molding device body for jacketed end caps and a discharge end, wherein a plurality of support legs are fixedly connected to the bottom of the automated molding device body for jacketed end caps, a lifting mechanism is provided on the front side of the discharge end, a base plate is provided at the bottom of the lifting mechanism, a limit mechanism is provided on both sides of the top of the base plate, and an electric telescopic rod is fixedly connected to the top of the base plate; The lifting mechanism includes several anti-slip strips, a support plate, and four limiting rings. The bottom of the anti-slip strips is fixedly connected to the top of the support plate, the side of the limiting rings near the support plate is fixedly connected to the support plate, and the top of the telescopic end of the electric telescopic rod is fixedly connected to the bottom of the support plate.
[0007] Preferably, the limiting mechanism includes a magnetic block, a limiting pin, and a limiting plate. The limiting pin is fixedly connected to the magnetic block on the side near the magnetic block. The bottom of the limiting plate is fixedly connected to the top of the base plate. The limiting pin passes through the limiting plate on the side near the limiting plate and extends into the interior of the support leg. The surface of the magnetic block is magnetically attracted to the surface of the limiting plate.
[0008] Preferably, the rear sides of the two limiting plates on opposite sides are chamfered, and the surface of the limiting plates is in contact with the surface of the support legs.
[0009] Preferably, each of the four corners of the top of the base plate is fixedly connected to a fixing post, and the fixing post is movably connected inside the limiting ring.
[0010] Preferably, anti-detachment blocks are fixedly connected to both the front and rear sides of the fixing column.
[0011] Preferably, each of the four corners of the bottom of the base plate is rotatably connected to a caster wheel, and a push rod is fixedly connected to the front side of the top of the base plate.
[0012] Preferably, a controller is fixedly connected to the front side of the tray.
[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This application sets up a lifting mechanism with a pallet as the core load-bearing component. The anti-slip strip fixed at the top increases the friction with the jacketed end cap, preventing slippage and displacement during placement. The fixed column is movably connected inside the limiting ring, allowing the pallet to move stably up and down. The bottom of the pallet is fixed to the telescopic end of the electric telescopic rod. The controller can precisely control the electric telescopic rod to drive the pallet to rise and fall. After receiving the first jacketed end cap, it moves down to reserve space, realizing the orderly stacking of multiple jacketed end caps. With the movement function of the base plate, the stacked end caps can be transferred in a centralized manner, effectively replacing manual handling. This saves time and effort, and ensures the stability and safety of the jacketed end cap support and stacking process. It solves the problem that it is inconvenient to centrally stack and transfer heavy metal jacketed end caps. 2. This application incorporates a limiting mechanism consisting of a magnetic block, a limiting pin, and a limiting plate. The limiting plate is fixed to the top of the base plate, and its chamfered rear side guides the support legs of the automated forming device for the jacketed end cap to quickly and accurately fit together, facilitating efficient positioning of the base plate. One end of the limiting pin is fixed to the magnetic block, while the other end can pass through the limiting plate and extend into the support leg. Simultaneously, the magnetic block and the limiting plate magnetically adhere to each other, achieving a dual effect of stable positioning of the base plate and the lifting mechanism, preventing displacement of the base plate during subsequent support and stacking operations. Disassembly is achieved by disconnecting the magnetic connection and pulling out the limiting pin, thus releasing the limiting mechanism. This convenient operation provides a reliable guarantee for the positioning, fixation, and flexible transfer of the base plate, ensuring the smoothness of the overall operation process. Attached Figure Description
[0014] Figure 1 This is an overall structural diagram of the automated composite molding device for jacketed end caps of this utility model; Figure 2 This is a three-dimensional connection diagram of the bottom plate and the limiting plate in this utility model; Figure 3 This is a three-dimensional connection diagram of the lifting mechanism in this utility model; Figure 4 This is a three-dimensional exploded view of the limiting plate and the limiting pin in this utility model; Figure 5This is a three-dimensional connection diagram of the fixing column and the anti-detachment block in this utility model.
[0015] In the diagram, 1. Body of the automated forming device for jacketed end caps; 2. Support leg; 3. Discharge end; 4. Base plate; 5. Lifting mechanism; 501. Anti-slip strip; 502. Support plate; 503. Limiting ring; 6. Fixed column; 7. Limiting mechanism; 701. Magnetic block; 702. Limiting pin; 703. Limiting plate; 8. Caster wheel; 9. Electric telescopic rod; 10. Push rod; 11. Anti-detachment block; 12. Controller; 13. Chamfer. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-5 The present invention provides the following technical solution: An automated composite molding device for jacketed end caps includes a main body 1 and a discharge end 3. Several support legs 2 are fixedly connected to the bottom of the main body 1. A lifting mechanism 5 is provided on the front side of the discharge end 3. A base plate 4 is provided at the bottom of the lifting mechanism 5. Limiting mechanisms 7 are provided on both sides of the top of the base plate 4. An electric telescopic rod 9 is fixedly connected to the top of the base plate 4. The lifting mechanism 5 includes several anti-slip strips 501, a support plate 502 and four limiting rings 503. The bottom of the anti-slip strips 501 is fixedly connected to the top of the support plate 502, the side of the limiting rings 503 near the support plate 502 is fixedly connected to the support plate 502, and the top of the telescopic end of the electric telescopic rod 9 is fixedly connected to the bottom of the support plate 502.
[0018] In this embodiment: by pushing the base plate 4 with casters 8, it is moved to the support leg 2 of the body 1 of the automated forming device for jacketed heads by means of the push rod 10. The chamfer 13 on the rear side of the limiting plate 703 guides the support leg 2 to fit and achieve quick positioning. The limiting pin 702 is inserted into the support leg 2 through the limiting plate 703 and the magnetic block 701 is magnetically reinforced to complete the limiting of the base plate 4 and the lifting mechanism 5. When the jacketed head is discharged from the discharge end 3, the electric telescopic rod 9 is activated by the controller 12 to drive the pallet 502 to rise and fall. After receiving, it moves down to reserve stacking space, so that multiple jacketed heads can be stacked in an orderly manner. After stacking, the limiting pin 702 is pulled out, and the push rod 10, together with the casters 8, pushes the base plate 4, so that multiple jacketed heads can be transferred in a centralized manner. There is no need for frequent manual handling, which saves time and effort and ensures stable and safe operation. This solves the problem that the discharge end 3 of some existing automated composite forming equipment for jacketed heads has a certain height. Since the jacketed heads are mostly made of metal and are heavy, it is not convenient to stack and transfer the formed jacketed heads in a centralized manner.
[0019] Specifically, such as Figure 4 As shown, the limiting mechanism 7 includes a magnetic block 701, a limiting pin 702, and a limiting plate 703. The side of the limiting pin 702 near the magnetic block 701 is fixedly connected to the magnetic block 701. The bottom of the limiting plate 703 is fixedly connected to the top of the base plate 4. The side of the limiting pin 702 near the limiting plate 703 passes through the limiting plate 703 and extends into the interior of the support leg 2. The surface of the magnetic block 701 is magnetically attracted to the surface of the limiting plate 703.
[0020] Specifically, such as Figure 1 and Figure 4 As shown, the two limiting plates 703 have a chamfer 13 on the rear side of opposite sides, and the surface of the limiting plate 703 is in contact with the surface of the support leg 2.
[0021] In this embodiment: the limiting mechanism 7 magnetically engages with the limiting plate 703 via the magnetic block 701, and the limiting pin 702 passes through the limiting plate 703 and extends into the support leg 2 to achieve stable positioning of the base plate 4. The chamfer 13 design on the opposite rear side of the limiting plate 703 can guide the support leg 2 to quickly and accurately fit into the limiting plate 703, improving the positioning efficiency and accuracy of the base plate 4 and ensuring the stability of subsequent support operations.
[0022] Specifically, such as Figure 2 and Figure 3 As shown, each of the four corners of the top of the base plate 4 is fixedly connected to a fixing post 6, which is movably connected inside the limiting ring 503.
[0023] Specifically, such as Figure 5 As shown, anti-detachment blocks 11 are fixedly connected to both the front and rear sides of the fixed column 6.
[0024] In this embodiment: the fixing posts 6 at the four corners of the top of the base plate 4 are movably inserted into the limiting rings 503 of the support plate 502, providing stable guidance for the lifting and lowering of the support plate 502 and preventing the support plate 502 from shifting and shaking. The anti-detachment blocks 11 on the front and rear sides of the fixing posts 6 can effectively prevent the support plate 502 from detaching from the fixing posts 6, thereby enhancing the safety and reliability of the structural connection.
[0025] Specifically, such as Figure 2 As shown, the four corners of the bottom of the base plate 4 are rotatably connected to casters 8, and the front of the top of the base plate 4 is fixedly connected to a push rod 10.
[0026] Specifically, such as Figure 3 As shown, a controller 12 is fixedly connected to the front side of the tray 502.
[0027] In this embodiment: the casters 8 at the bottom of the base plate 4 are paired with the top push rod 10 to facilitate flexible movement of the base plate 4 and the stacked end caps, reducing the difficulty of transfer. The controller 12 on the front side of the pallet 502 can conveniently control the electric telescopic rod 9 to achieve precise adjustment of the lifting of the pallet 502, improving the convenience and efficiency of operation.
[0028] Working principle: First, push the base plate 4, which is equipped with casters 8, and move it to the support leg 2 at the bottom of the body 1 of the automated forming device for the jacketed end cap with the help of push rod 10. This makes the limiting plate 703 in the limiting mechanism 7 on both sides of the top of the base plate 4 contact the surface of the support leg 2. The chamfer 13 on the rear side of the limiting plate 703 on the opposite side guides the support leg 2 to accurately fit the limiting plate 703, realizing the rapid positioning of the base plate 4. Then, the limiting pin 702 in the limiting mechanism 7 passes through the limiting plate 703 and extends into the interior of the support leg 2. At the same time, the magnetic block 701 is magnetically attracted to the limiting plate 703, further reinforcing the installation stability of the limiting pin 702. Through this structure, the base plate 4 is positioned. The reliable limiting of the top lifting mechanism 5 ensures that the base plate 4 does not shift during subsequent support operations. The fixing posts 6 at the four corners of the top of the base plate 4 are movably inserted into the four limiting rings 503 on the support plate 502 of the lifting mechanism 5, which can guide the lifting and lowering of the support plate 502 and prevent the support plate 502 from shifting and shaking during the lifting and lowering process. The anti-detachment blocks 11 on the front and rear sides of the fixing posts 6 can prevent the support plate 502 from detaching from the fixing posts 6, ensuring structural safety. When the finished jacketed end cap is discharged from the discharge end 3 of the automated forming device body 1, the anti-slip strip 501 on the top of the support plate 502 increases the friction between the jacketed end cap and the support plate 502, preventing the jacketed end cap from shifting. When the head is placed, it slides, and then the controller 12 starts the electric telescopic rod 9. The telescopic end of the electric telescopic rod 9 drives the support plate 502 to rise and fall. After receiving the first jacketed head, the telescopic end of the electric telescopic rod 9 is controlled to move downward a certain distance to leave enough space to receive the next jacketed head, thus realizing the orderly stacking of multiple jacketed heads. After stacking, the magnetic connection between the magnetic block 701 and the limiting plate 703 is disconnected, the limiting pin 702 is pulled out, the limiting on the base plate 4 is released, and then the push rod 10 and the universal wheel 8 are used to push the base plate 4, so that the multiple stacked jacketed heads can be transferred in a centralized manner. The whole process does not require frequent manual handling, saving time and effort, and each component The coordinated operation ensures the stability and safety of the jacketed head support, stacking, and transfer. It solves the problem that some existing automated composite molding equipment for jacketed heads has a certain height at the discharge end 3, and since the jacketed heads are mostly made of metal and are relatively heavy, it is inconvenient to stack and transfer the molded jacketed heads together. It should be noted that the main body 1, electric telescopic rod 9, and controller 12 of the automated molding device for jacketed heads are all existing and mature technologies that have been published. They are connected by an external power supply and an external connection line. Moreover, the contents not described in detail in this specification are all existing technologies known to those skilled in the art, and their basic mechanisms will not be elaborated here.
[0029] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated composite molding device for jacketed heads, comprising an automated molding device body (1) and a discharge end (3), characterized in that: The bottom of the main body (1) of the jacket end automatic forming device is fixedly connected with several support legs (2), the front side of the discharge end (3) is provided with a lifting mechanism (5), the bottom of the lifting mechanism (5) is provided with a base plate (4), the top of the base plate (4) is provided with limit mechanisms (7) on both sides, and the top of the base plate (4) is fixedly connected with an electric telescopic rod (9). The lifting mechanism (5) includes several anti-slip strips (501), a support plate (502) and four limiting rings (503). The bottom of the anti-slip strips (501) is fixedly connected to the top of the support plate (502). The side of the limiting ring (503) near the support plate (502) is fixedly connected to the support plate (502). The top of the telescopic end of the electric telescopic rod (9) is fixedly connected to the bottom of the support plate (502).
2. The automated composite molding device for jacketed end caps according to claim 1, characterized in that: The limiting mechanism (7) includes a magnetic block (701), a limiting pin (702) and a limiting plate (703). The limiting pin (702) is fixedly connected to the magnetic block (701) on the side near the magnetic block (701). The bottom of the limiting plate (703) is fixedly connected to the top of the base plate (4). The limiting pin (702) passes through the limiting plate (703) on the side near the limiting plate (703) and extends into the interior of the support leg (2). The surface of the magnetic block (701) is magnetically attracted to the surface of the limiting plate (703).
3. The automated composite molding device for jacketed end caps according to claim 2, characterized in that: The two limiting plates (703) have chamfers (13) on their rear sides on opposite sides, and the surface of the limiting plate (703) is in contact with the surface of the support leg (2).
4. The automated composite molding device for jacketed end caps according to claim 1, characterized in that: The four corners of the top of the base plate (4) are fixedly connected to the fixing posts (6), and the fixing posts (6) are movably connected inside the limiting ring (503).
5. The automated composite molding device for jacketed end caps according to claim 4, characterized in that: Anti-detachment blocks (11) are fixedly connected to both the front and rear sides of the fixed column (6).
6. The automated composite molding device for jacketed end caps according to claim 1, characterized in that: The bottom of the base plate (4) is rotatably connected to the four corners of the bottom, and a push rod (10) is fixedly connected to the front side of the top of the base plate (4).
7. The automated composite molding device for jacketed end caps according to claim 1, characterized in that: A controller (12) is fixedly connected to the front side of the tray (502).
