A new multi-station deep drilling processing equipment for valve production
Patent Information
- Application Number
- CN202522629115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-11
AI Technical Summary
[0003]这种多工位深度钻孔加工设备在使用时,需要使用人员将多个工件依次固定后,再进行钻孔加工,钻孔加工后,还需要将工件拆下,安上待加工的工件,再进行钻孔加工,其安装工件和拆下工件与钻孔交替进行,影响钻孔效率
[0013]1.本实用新型中,所述的定位架组件、固定架组件、打孔架组件和激光定位传感器的设置,有利于能够将固定好的工件移动至打孔位置,打孔完成的工件移出打孔位置,安装工件和拆下工件与钻孔可同时进行,提高了钻孔加工的效率。
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Figure CN224914225U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of valve processing technology, and in particular relates to a new type of multi-station deep drilling processing equipment for valve production. Background Technology
[0002] Currently, deep drilling equipment is commonly used in valve processing. This equipment is used to drill holes in valves. Existing multi-station drilling machine tools include a machine bed, a drilling housing and a rotary table above the machine bed, a drilling device inside the drilling housing, and a drill bit driven by the drilling device located near the rotary table. The drilling housing and the machine bed are connected via a connecting column and a station control cylinder. One end of the connecting column is fixed to the machine bed, and the other end is hinged to the drilling housing. The station control cylinder is fixed to the machine bed, and the end of its piston is hinged to a slider, which is located in a groove within the drilling housing. The rotary table is fixedly connected to the output shaft of a rotary motor, and the upper surface of the rotary table has multiple fixing cylinders for fixing the workpiece. Each fixing cylinder has a fixing pressure plate at the piston end.
[0003] When using this multi-station deep drilling equipment, the operator needs to fix multiple workpieces in sequence before drilling. After drilling, the workpieces need to be removed, the workpieces to be processed need to be installed, and then drilling is performed again. The workpiece installation and removal are done alternately with drilling, which affects drilling efficiency. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a new type of multi-station deep drilling equipment for valve production, which can move the fixed workpiece to the drilling position, and move the workpiece out of the drilling position after drilling. The installation and removal of the workpiece can be carried out simultaneously with drilling, thus improving the efficiency of drilling.
[0005] This utility model is achieved through the following technical solution:
[0006] A novel multi-station deep drilling equipment for valve production includes a processing table. A belt conveyor is fixedly mounted on the upper part of the processing table. The conveyor belt has positioning protrusions integrated into a dot matrix pattern on its outer surface. A positioning frame assembly, a fixing frame assembly, a drilling frame assembly, and a laser positioning sensor are fixedly mounted on the upper part of the processing table. The positioning frame assembly includes a first pad, a first cylinder is fixedly mounted on the upper part of the first pad, a positioning plate is fixedly mounted on the output rod end of the first cylinder, a second cylinder is fixedly mounted on the outer side of the positioning plate, a clamping plate is fixedly mounted on the outer end of the output rod of the second cylinder, and a U-shaped limiting component is slidably arranged on the lower outer side of the positioning plate. The fixing frame assembly includes a movable base, the lower part of which has a dot matrix pattern. The device has a groove, the size and position of which match the positioning protrusion. A mounting bracket is fixedly installed on the upper part of the movable base, and clamps are fixedly installed at equal intervals on the upper part of the mounting bracket. The drilling frame assembly includes a second pad, a movable frame is provided on the upper part of the second pad, a linear motor is fixedly installed in the middle of the upper part of the second pad, and guide rails are fixedly installed on both sides of the upper part of the second pad. The movable frame and the slider of the linear motor are fixedly installed, and the movable frame and the slider of the guide rail are fixedly installed. A drilling machine housing is fixedly installed on the upper part of the movable frame. Drilling motors are fixedly installed inside the drilling machine housing. The output shaft of the drilling motor extends to the outside of the drilling machine housing, and a drill bit is installed on the output shaft of the drilling motor through a drill bit clamp.
[0007] Preferably, there are two positioning frame assemblies, which are arranged on one side of the belt conveyor, and the first pad is fixedly installed on the processing table.
[0008] Preferably, the two U-shaped limiting members are fixedly installed on the upper part of the belt conveyor.
[0009] Preferably, the second pad is disposed on the upper part of the processing table.
[0010] Preferably, the drill bit and the clamp are configured to work together.
[0011] Preferably, the movable base is placed on top of the belt conveyor.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. In this utility model, the arrangement of the positioning frame assembly, fixing frame assembly, drilling frame assembly and laser positioning sensor facilitates the movement of the fixed workpiece to the drilling position, the removal of the workpiece after drilling, and the simultaneous installation and removal of the workpiece and drilling, thereby improving the efficiency of drilling processing.
[0014] 2. In this utility model, the first pad, the first cylinder, the positioning plate, the second cylinder, and the U-shaped limiting member are provided to facilitate the fixing of the fixing frame assembly.
[0015] 3. In this utility model, the movable base, mounting bracket, and clamp are designed to facilitate fixation.
[0016] Fixed valve workpiece. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a structural schematic diagram of the positioning frame assembly of this utility model.
[0019] Figure 3 This is a structural schematic diagram of the fixing bracket assembly of this utility model.
[0020] Figure 4 This is a structural schematic diagram of the punching frame assembly of this utility model.
[0021] In the picture:
[0022] 1. Processing table; 2. Belt conveyor; 21. Positioning protrusion; 3. Positioning frame assembly; 4. Fixing frame assembly; 5. Drilling frame assembly; 6. Laser positioning sensor; 31. First pad; 32. First cylinder; 33. Positioning plate; 34. Second cylinder; 35. U-shaped limit component; 41. Moving base; 42. Mounting frame; 43. Fixture; 51. Second pad; 52. Moving frame; 53. Linear motor; 54. Guide rail; 55. Drilling machine housing. Detailed Implementation
[0023] The present invention will now be described in detail with reference to the accompanying drawings, as shown below. Figure 1 As shown, a new type of multi-station deep drilling equipment for valve production includes a processing table 1, a belt conveyor 2 fixedly installed on the upper part of the processing table 1, and positioning protrusions 21 integrally arranged in a dot matrix pattern on the outside of the conveyor belt of the belt conveyor 2. A positioning frame assembly 3, a fixing frame assembly 4, a drilling frame assembly 5 and a laser positioning sensor 6 are fixedly installed on the upper part of the processing table 1.
[0024] In this implementation plan, in conjunction with the appendix Figure 2 As shown, the positioning frame assembly 3 includes a first pad 31, a first cylinder 32 is fixedly installed on the upper part of the first pad 31, a positioning plate 33 is fixedly installed on the output rod end of the first cylinder 32, a second cylinder 34 is fixedly installed on the outer side of the positioning plate 33, a clamping plate is fixedly installed on the outer end of the output rod of the second cylinder 34, and a U-shaped limiting member 35 is slidably provided on the lower end of the positioning plate 33.
[0025] In this implementation plan, in conjunction with the appendix Figure 3As shown, the fixed frame assembly 4 includes a movable base 41. The lower part of the movable base 41 has grooves in a dot matrix pattern. The size and position of the grooves are matched with the positioning protrusions 21. The upper part of the movable base 41 is fixedly mounted with a mounting frame 42. The upper part of the mounting frame 42 is fixedly mounted with clamps 43 at equal intervals.
[0026] In this implementation plan, in conjunction with the appendix Figure 4 As shown, the punching frame assembly 5 includes a second platform 51, a movable frame 52 is provided on the upper part of the second platform 51, a linear motor 53 is fixedly installed in the upper middle part of the second platform 51, guide rails 54 are fixedly installed on both sides of the upper part of the second platform 51, the movable frame 52 and the slider of the linear motor 53 are fixedly installed, the movable frame 52 and the slider of the guide rail 54 are fixedly installed, a punching machine housing 55 is fixedly installed on the upper part of the movable frame 52, a punching motor is fixedly installed inside the punching machine housing 55, the output shaft of the punching motor extends to the outside of the punching machine housing 55, and a drill bit is installed on the output shaft of the punching motor through a drill bit clamp.
[0027] In this embodiment, specifically, two positioning frame assemblies 3 are provided, and the two positioning frame assemblies 3 are located on one side of the belt conveyor 2. The first pad 31 is fixedly installed on the processing table 1.
[0028] In this embodiment, specifically, the two U-shaped limiting members 35 are fixedly installed on the upper part of the belt conveyor 2.
[0029] In this embodiment, specifically, the second pad 51 is disposed on the upper part of the processing table 1.
[0030] In this embodiment, specifically, the drill bit and the clamp 43 are configured to work together.
[0031] In this embodiment, specifically, the movable base 41 is placed on the upper part of the belt conveyor 2.
[0032] In this embodiment, specifically, the mounting bracket 42 has a positioning hole on the side facing the laser positioning sensor 6, and the laser positioning sensor 6 is configured to cooperate with the positioning hole.
[0033] Working principle
[0034] In this invention, the drilling motor, belt conveyor 2, laser positioning sensor 6, first cylinder 32, second cylinder 34, and linear motor 53 are all connected to the power distribution and control system in the valve processing workshop. The operator places three fixing frame assemblies 4 on the belt conveyor 2. The fixing frame assembly 4 in the middle is fixed by the positioning frame assembly 3 and is used for drilling. The operator places one end of the fixing frame assembly 4 on the belt conveyor 2 and fixes the valve component to be processed. The operator removes the other end of the fixing frame assembly 4, thereby removing the drilled valve component. The installation and removal of the workpiece can be performed simultaneously with drilling, improving drilling efficiency. When the laser positioning sensor 6 positions the mounting frame 42, the belt conveyor 2 stops moving. The first cylinder 32 extends the positioning plate 33, and the second cylinder 34 pushes out the clamping plate to fix the mounting frame 42. Simultaneously, the linear motor 53 drives the drilling machine housing 55 to move, and the drilling motor drives the drill bit to rotate, performing drilling on the valve workpiece.
[0035] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.
Claims
1. A novel multi-station deep drilling equipment for valve manufacturing, characterized in that, This novel multi-station deep drilling equipment for valve production includes a processing table (1), a belt conveyor (2) fixedly installed on the upper part of the processing table (1), and positioning protrusions (21) integrally arranged in a dot matrix pattern on the outside of the conveyor belt of the belt conveyor (2). A positioning frame assembly (3), a fixing frame assembly (4), a drilling frame assembly (5), and a laser positioning sensor (6) are fixedly installed on the upper part of the processing table (1). The positioning frame assembly (3) includes a first pad (31). A first cylinder (32) is fixedly installed on the upper part of the platform (31). A positioning plate (33) is fixedly installed on the output rod end of the first cylinder (32). A second cylinder (34) is fixedly installed on the outer side of the positioning plate (33). A clamping plate is fixedly installed on the outer end of the output rod of the second cylinder (34). A U-shaped limiting piece (35) is slidably provided on the lower end of the positioning plate (33). The fixing frame assembly (4) includes a movable base (41). The lower part of the movable base (41) is dot-matrix shaped. A groove is provided, the size and position of which are matched with the positioning protrusion (21). A mounting bracket (42) is fixedly installed on the upper part of the movable base (41). A clamp (43) is fixedly installed at equal intervals on the upper part of the mounting bracket (42). The punching frame assembly (5) includes a second pad (51). A movable frame (52) is provided on the upper part of the second pad (51). A linear motor (53) is fixedly installed in the middle of the upper part of the second pad (51). The upper two sides of the second pad (51) are... A guide rail (54) is fixedly installed on the side. The slider of the moving frame (52) and the linear motor (53) are fixedly installed. The slider of the moving frame (52) and the guide rail (54) are fixedly installed. A drilling machine housing (55) is fixedly installed on the upper part of the moving frame (52). A drilling motor is fixedly installed inside the drilling machine housing (55). The output shaft of the drilling motor extends to the outside of the drilling machine housing (55). A drill bit is installed on the output shaft of the drilling motor through a drill bit clamp.
2. The novel multi-station deep drilling equipment for valve production as described in claim 1, characterized in that, There are two positioning frame assemblies (3), and the two positioning frame assemblies (3) are set on one side of the belt conveyor (2). The first pad (31) is fixedly installed on the processing table (1).
3. The novel multi-station deep drilling equipment for valve production as described in claim 1, characterized in that, The two U-shaped limiting members (35) are fixedly installed on the upper part of the belt conveyor (2).
4. The novel multi-station deep drilling equipment for valve production as described in claim 1, characterized in that, The second pad (51) is located on the upper part of the processing table (1).
5. The novel multi-station deep drilling equipment for valve production as described in claim 1, characterized in that, The drill bit and the clamp (43) are configured to work together.
6. The novel multi-station deep drilling equipment for valve production as described in claim 1, characterized in that, The movable base (41) is placed on the upper part of the belt conveyor (2).