A feeding device for processing a gear blank

Abstract

The utility model discloses a kind of gear blank processing preparation feeding device, including bearing platform, the bearing platform upper side is fixed with storage frame, and storage frame top is open setting, the other side of bearing platform upper is provided with transfer assembly, the feeding plate extending to the position of transfer assembly is installed in the bottom of storage frame, and feeding plate is downwardly inclined setting, the transfer assembly includes feeding cylinder rotationally arranged on the upper side of bearing platform. The feeding device for gear blank processing preparation, multiple rounds of steel can be stored simultaneously inside, after cutting equipment is cut, round steel can be fed in first time, facilitate continuous operation of cutting equipment, reduce downtime, improve blank cutting efficiency, feeding mode uses continuous feeding, with higher feeding efficiency, facilitate the use of the feeding device, in addition, the feeding device can be used for counting feeding amount, satisfy the statistical demand of gear blank processing yield.

Description

Technical Field

[0001] This utility model relates to the field of gear processing equipment technology, specifically a feeding device for gear blank processing and preparation. Background Technology

[0002] Gears are typically made by stamping heated blanks and then turning them. The blanks used for stamping are made by slitting round steel into segments. The round steel used for slitting is usually long and heavy, making it inconvenient to feed during the slitting process. Currently, the common method of feeding is to use lifting equipment to assist in feeding the round steel. However, if multiple sets of cutting equipment are set up in the cutting workshop to operate simultaneously, it is not convenient for the lifting equipment to feed multiple cutting equipment at the same time. This causes some cutting equipment to have to wait for a period of time after cutting the current round steel before it can feed new material, resulting in a decrease in blank cutting efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a feeding device for gear blank processing and preparation. The device can store multiple round steel bars at the same time. After the cutting equipment finishes cutting, the round steel bars can be fed immediately, which facilitates continuous operation of the cutting equipment, reduces downtime, and improves the cutting efficiency of the blank. The feeding method adopts continuous feeding, which has high feeding efficiency and is easy to use. In addition, this feeding device can be used to count the feeding amount, meet the statistical needs of gear blank processing output, and can effectively solve the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a feeding device for gear blank processing and preparation, comprising a support platform, a storage frame fixed on one side above the support platform with an open top, a transfer component on the other side above the support platform, a feeding plate extending to the transfer component at the bottom of the storage frame with the feeding plate inclined downwards, the transfer component including a feeding cylinder rotatably mounted on the upper side of the support platform, several sets of partition plates evenly fixed on the side of the feeding cylinder, a driving component for driving the feeding cylinder to rotate on the outside of the feeding cylinder, a discharge plate fixed on the upper side of the support platform near the feeding cylinder, and a counting component for counting on the outside of the feeding cylinder.

[0005] As a preferred technical solution of this utility model, a protective frame is fixed on the upper side of the support platform near the feeding cylinder, and the protective frame covers the outside of the feeding cylinder. The feeding cylinder is rotatably installed inside the protective frame, and a discharge port is opened on the lower side of the protective frame near the discharge plate.

[0006] As a preferred embodiment of this utility model, the drive assembly includes a motor unit installed on the side of the protective frame, and the output shaft of the motor unit is connected and fixed to the middle of the side of the feeding cylinder.

[0007] As a preferred technical solution of this utility model, the counting component includes an indicator plate disposed on the side of the protective frame, an indicator strip disposed on the indicator plate corresponding to the position of the partition plate, and a pointer rotatably mounted on the side of the protective frame near the indicator plate, and the pointer is coaxially connected to the feeding cylinder.

[0008] As a preferred embodiment of this utility model, a protective frame is installed on the outside of the protective frame, covering the outside of the label plate, and a transparent plate is installed on the side of the protective frame corresponding to the position of the label plate.

[0009] As a preferred technical solution of this utility model, a support frame for supporting and positioning is installed on the lower side of the load-bearing platform, a fixing plate is fixed between the load-bearing platform and the storage frame, a guide plate is installed on the side of the storage frame away from the feeding plate, the guide plate is installed on the lower side of the storage frame, and the guide plate is inclined downward.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. The round steel raw material is loaded and unloaded into the storage frame by the external lifting equipment. The storage frame limits the round steel, and the round steel stored in the storage frame rolls down to the position of the transfer component through the feeding plate. This facilitates the transfer of the round steel through the transfer component for feeding, ensuring the cutting efficiency during the processing and preparation of gear blanks.

[0011] 2. The feeding cylinder is rotated by the drive component. The round steel on the feeding plate moves to the space between two adjacent partition plates due to the action of the inclined surface of the feeding plate. The partition plates limit its movement, which facilitates the feeding cylinder to move the round steel for feeding. Whenever the feeding component removes a round steel, the round steel stored in the storage frame is automatically removed through the discharge port and stored on the feeding plate, which facilitates continuous feeding of round steel through the transfer component.

[0012] 3. When the partition plate on the outside of the feeding cylinder drives the round steel to be transferred, the protective frame protects the round steel between the two sets of partition plates to prevent the round steel from falling during the transfer process. When the round steel is transferred to the position of the unloading port, the round steel is removed from the transfer assembly through the unloading port and is conveyed by the unloading plate to complete the feeding.

[0013] 4. During the rotation of the feeding cylinder, the pointer rotates. The feeding quantity is obtained by the information on the indicator strip in the indicator plate pointed to by the pointer. The protective frame and transparent plate are used to protect the indicator plate and the pointer to prevent damage to the counting components. The transparent plate makes it easy for personnel to obtain the position information of the pointer. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3This is a front view structural diagram of the present utility model; Figure 4 This is a cross-sectional structural diagram of the present invention.

[0015] In the diagram: 1. Load-bearing platform, 2. Support frame, 3. Storage frame, 4. Fixing plate, 5. Feeding plate, 6. Guide plate, 7. Feeding cylinder, 8. Divider plate, 9. Protective frame, 10. Motor unit, 11. Unloading plate, 12. Marking plate, 13. Pointer, 14. Protective frame, 15. Transparent plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 This utility model provides a technical solution: a feeding device for gear blank processing and preparation, including a support platform 1, a storage frame 3 fixed on one side above the support platform 1, and the top of the storage frame 3 being open; a transfer component is provided on the other side above the support platform 1; a feeding plate 5 extending to the position of the transfer component is installed at the bottom of the storage frame 3, and the feeding plate 5 is inclined downwards; during use, the round steel raw material is loaded and unloaded into the storage frame 3 by an externally installed lifting device, the storage frame 3 limits the round steel, and the round steel stored in the storage frame 3 rolls down to the position of the transfer component through the feeding plate 5, which facilitates the transfer of the round steel by the transfer component for feeding, and ensures the cutting efficiency during gear blank processing and preparation.

[0018] A support frame 2 is installed on the underside of the load-bearing platform 1 to support and position it. The support frame 2 is set at the height of the load-bearing platform 1 according to the height of the external cutting device. A fixing plate 4 is fixed between the load-bearing platform 1 and the storage frame 3. Multiple sets of fixing plates 4 are provided to support and fix the storage frame 3, ensuring the structural strength and support stability of the storage frame 3 during use. A guide plate 6 is installed on the side of the storage frame 3 away from the feeding plate 5. The guide plate 6 is installed on the lower side of the storage frame 3 and is inclined downward. A discharge port for only one round steel bar is reserved between the guide plate 6 and the feeding plate 5. The size of the discharge port is set according to the diameter of the round steel bar to be transferred. The round steel bar loaded and unloaded in the storage frame 3 is constrained and guided by the guide plate 6 and the feeding plate 5, so that the round steel bar can be moved to the position of the transfer component after passing through the discharge port and the feeding plate 5.

[0019] The transfer assembly includes a feeding cylinder 7 rotatably mounted on the upper side of the support platform 1. Several sets of partition plates 8 are evenly fixed on the side of the feeding cylinder 7. A drive assembly is provided on the outside of the feeding cylinder 7 to drive its rotation. The rotation of the feeding cylinder 7 is controlled by the drive assembly. The round steel on the feeding plate 5 moves to the space between two adjacent partition plates 8 under the action of the inclined surface of the feeding plate 5. The partition plates 8 limit its movement, which facilitates the feeding cylinder 7 to move the round steel for feeding. Whenever the feeding assembly removes a round steel, the round steel stored in the storage frame 3 is automatically removed through the discharge port and stored on the feeding plate 5, which facilitates continuous feeding of round steel through the transfer assembly and ensures the cutting efficiency during the processing and preparation of gear blanks.

[0020] A discharge plate 11 is fixed on the upper side of the support platform 1 near the feeding cylinder 7. A protective frame 9 is fixed on the upper side of the support platform 1 near the feeding cylinder 7, and the protective frame 9 covers the outside of the feeding cylinder 7. The feeding cylinder 7 is rotatably installed inside the protective frame 9. A discharge port is opened on the lower side of the protective frame 9 near the discharge plate 11. When the partition plate 8 on the outside of the feeding cylinder 7 drives the round steel to be transferred, the protective frame 9 protects the round steel between the two sets of partition plates 8 to prevent the round steel from falling during the transfer process. When the round steel is transferred to the position of the discharge port, the round steel is removed from the transfer assembly through the discharge port and is conveyed by the discharge plate 11 to complete the feeding.

[0021] The drive assembly includes a motor unit 10 mounted on the side of the protective frame 9. The output shaft of the motor unit 10 is connected and fixed to the middle of the side of the feeding cylinder 7. The motor unit 10 is controlled to work and drives the feeding cylinder 7 to rotate within the protective frame 9 to feed the round steel. The motor unit 10 consists of components such as a servo motor and a reducer. The servo motor plays a driving role, and the reducer is used to improve the output torque of the servo motor to ensure that the servo motor drives the feeding cylinder 7 to rotate effectively.

[0022] A counting component for counting is provided on the outside of the feeding cylinder 7. The counting component includes an indicator plate 12 set on the side of the protective frame 9. An indicator strip is set on the indicator plate 12 at the position corresponding to the partition plate 8. A pointer 13 is rotatably installed on the side of the protective frame 9 near the indicator plate 12. The pointer 13 is coaxially connected to the feeding cylinder 7. When the feeding cylinder 7 rotates, it drives the pointer 13 to rotate. The feeding amount is obtained by the information of the indicator strip in the indicator plate 12 pointed to by the pointer 13. It should be noted that each round steel needs a certain amount of time to cut into gear blanks. When obtaining the information of the indicator strip, if the observation time is long and the rotation amplitude of the pointer 13 is not large, it can be appropriately understood that the pointer 13 has rotated once. When calculating the blank production, the round steel cutting output of the pointer 13 rotating once should be added.

[0023] A protective frame 14 is installed on the outside of the protective frame 9, covering the outside of the indicator panel 12. A transparent plate 15 is installed on the side of the protective frame 14 corresponding to the position of the indicator panel 12. The protective frame 14 and the transparent plate 15 are used to protect the indicator panel 12 and the pointer 13 to prevent damage to the counting components. The transparent plate 15 makes it easier for personnel to obtain the position information of the pointer 13.

[0024] This feeding device for gear blank processing can store multiple round steel bars simultaneously. After the cutting equipment finishes cutting, it can feed the round steel bars immediately, facilitating continuous operation of the cutting equipment, reducing downtime, and improving blank cutting efficiency. The feeding method adopts continuous feeding, which has high feeding efficiency and is easy to use. In addition, this feeding device can be used to count the feeding amount, meeting the statistical needs of gear blank processing output.

[0025] The parts not disclosed in this utility model are all prior art, and their specific structures, materials, and working principles will not be described in detail. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for preparing gear blanks, comprising a support platform (1), characterized in that: A storage frame (3) is fixed on one side above the support platform (1), and the top of the storage frame (3) is open. A transfer component is provided on the other side above the support platform (1). A feeding plate (5) extending to the position of the transfer component is installed at the bottom of the storage frame (3), and the feeding plate (5) is inclined downward. The transfer component includes a feeding cylinder (7) rotatably set on the upper side of the support platform (1). Several sets of partition plates (8) are evenly fixed on the side of the feeding cylinder (7). A drive component for driving the feeding cylinder (7) to rotate is provided on the outside of the feeding cylinder (7). A discharge plate (11) is fixed on the upper side of the support platform (1) near the feeding cylinder (7). A counting component for counting is provided on the outside of the feeding cylinder (7).

2. The feeding device for gear blank processing and preparation according to claim 1, characterized in that: A protective frame (9) is fixed on the upper side of the support platform (1) near the feeding cylinder (7), and the protective frame (9) covers the outside of the feeding cylinder (7). The feeding cylinder (7) is rotatably installed inside the protective frame (9). A discharge port is opened on the lower side of the protective frame (9) near the discharge plate (11).

3. The feeding device for gear blank processing and preparation according to claim 2, characterized in that: The drive assembly includes a motor unit (10) mounted on the side of the protective frame (9), and the output shaft of the motor unit (10) is connected and fixed to the middle of the side of the feeding cylinder (7).

4. The feeding device for gear blank processing and preparation according to claim 2, characterized in that: The counting component includes an indicator plate (12) disposed on the side of the protective frame (9). An indicator strip is provided on the indicator plate (12) at the position corresponding to the partition plate (8). A pointer (13) is rotatably installed on the side of the protective frame (9) near the indicator plate (12), and the pointer (13) is coaxially connected to the feeding cylinder (7).

5. The feeding device for gear blank processing and preparation according to claim 4, characterized in that: The protective frame (9) is equipped with a protective frame (14) that covers the outside of the label plate (12), and a transparent plate (15) is installed on the side of the protective frame (14) corresponding to the position of the label plate (12).

6. The feeding device for gear blank processing and preparation according to claim 1, characterized in that: The support frame (2) is installed on the lower side of the support platform (1) to support and position it. A fixing plate (4) is fixed between the support platform (1) and the storage frame (3). A guide plate (6) is installed on the side of the storage frame (3) away from the feeding plate (5). The guide plate (6) is installed on the lower side of the storage frame (3) and is inclined downward.

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