A new type of chip removal water tank mechanism for a numerical control machine tool

Abstract

The utility model provides a novel chip removal water tank mechanism for numerical control machine tool belongs to mechanical engineering technical field, including bearing mechanism, is used for providing structural support and installation base for whole chip removal water tank mechanism, fixed part is located on bearing mechanism, is used for realizing the positioning and fixed of each function module, fixed part includes base and mount, drive mechanism includes adjusting assembly and cutting assembly, the utility model discloses setting up by first sliding rail, the adjusting assembly of collecting scrap box, second sliding rail and mould, and cutting assembly is constituted to the rotary cutting ware of combined servo drive, effectively solved traditional chip removal water tank mechanism and removed the low efficiency, easy to block, the defect such as insufficient degree of automation, realized the efficient cutting of chip, stable delivery and centralized collection, promoted the intelligent level and operation reliability of chip removal system, satisfies modern numerical control machine tool to the actual demand of efficient, environmental protection, automatic chip removal.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical engineering technology, specifically relating to a novel chip removal water tank mechanism for CNC machine tools. Background Technology

[0002] In CNC machine tool machining, timely chip removal and coolant recycling have a significant impact on equipment operating efficiency and machining quality. Traditional chip removal tank mechanisms are mostly simple in structure and single in function, often using gravity chip removal or fixed collection methods. These methods suffer from problems such as poor chip removal, easy clogging, and low chip handling efficiency, especially when dealing with long or curled chips. In addition, existing devices do not fully recycle coolant, which can easily lead to resource waste and environmental pollution.

[0003] In existing technologies, traditional chip removal water tank mechanisms for CNC machine tools mostly employ a single collection structure or a fixed cutting device, lacking effective chip handling capabilities. This leads to problems such as poor chip removal and easy entanglement and blockage, affecting the stability and efficiency of continuous machining. Although some devices have certain cutting functions, their complex structures and inconvenient adjustments, coupled with the inability to automatically adjust cutting parameters according to chip morphology, result in poor adaptability and high maintenance costs. Utility Model Content

[0004] The purpose of this invention is to provide a novel chip removal water tank mechanism for CNC machine tools, aiming to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A novel chip removal water tank mechanism for CNC machine tools, including The load-bearing mechanism provides structural support and installation foundation for the entire chip discharge tank mechanism; A fastener, provided on the supporting mechanism, is used to position and fix each functional module; The fastener includes a base and a fixing frame. The base is connected to the bearing mechanism, and the fixing frame is disposed on the base for installing and fixing the drive mechanism and related components. The drive mechanism includes an adjustment component and a cutting component; The adjustment assembly includes a first slide rail, a chip collection box, a second slide rail, and a mold. The first slide rail is mounted on the fixed frame. The chip collection box is slidably connected to the first slide rail via the second slide rail. The mold is disposed inside the chip collection box and is used to guide the flow of chips and collect them in a concentrated manner. The cutting assembly includes an adjusting block and a cutter. The adjusting block is connected to the fixed frame, and the cutter is disposed on the adjusting block for cutting chips to prevent entanglement and blockage.

[0006] As a preferred embodiment of this utility model, the bearing mechanism is made of corrosion-resistant metal material, which has good mechanical strength and resistance to liquid erosion, and can operate stably in the machine tool coolant environment for a long time.

[0007] As a preferred embodiment of this utility model, a shock-absorbing pad is provided between the base and the bearing mechanism to reduce the transmission of vibrations generated during equipment operation and improve the stability and service life of the overall structure.

[0008] As a preferred embodiment of this utility model, the bottom of the chip collection box is provided with a drain port for discharging and recycling the coolant mixed in the chips, thereby improving resource utilization and reducing environmental pollution.

[0009] As a preferred embodiment of this utility model, a guide roller structure is provided between the second slide rail and the chip collection box, so that the chip collection box slides more smoothly and is easier to clean and maintain.

[0010] As a preferred embodiment of this utility model, the cutter is a rotary multi-blade cutting tool driven by a servo motor, which can automatically adjust the cutting frequency according to the chip thickness to ensure that the chips are cut evenly, avoid clogging of the chip removal system, and improve chip removal efficiency and reliability.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting an adjustment component consisting of a first slide rail, a chip collection box, a second slide rail and a mold, and combining it with a cutting component consisting of a servo-driven rotary cutter, the defects of traditional chip removal water tank mechanisms, such as low chip removal efficiency, easy clogging and insufficient automation, are effectively solved. This achieves efficient chip cutting, stable conveying and centralized collection, improves the intelligence level and operational reliability of the chip removal system, and meets the actual needs of modern CNC machine tools for efficient, environmentally friendly and automated chip removal. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective; Figure 3 This is a side view of the present invention; Figure 4 This is a schematic diagram of the structure of the adjustment component of this utility model.

[0013] In the diagram: 100, bearing mechanism; 101, fixing component; 1011, base; 1012, fixing frame; 200, driving mechanism; 201, adjusting component; 2011, first slide rail; 2012, chip collection box; 2013, second slide rail; 2014, mold; 202, cutting component; 2021, adjusting block; 2022, cutter. Detailed Implementation

[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0016] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0017] Example Reference Figures 1-4 This is an embodiment of the present invention, which provides a novel chip removal water tank mechanism for CNC machine tools, comprising: The supporting mechanism 100 is used to provide structural support and installation foundation for the entire chip discharge water tank mechanism; The fastener 101 is mounted on the support mechanism 100 and is used to position and fix each functional module. The fastener 101 includes a base 1011 and a fixing frame 1012. The base 1011 is connected to the bearing mechanism 100, and the fixing frame 1012 is disposed on the base 1011 for installing and fixing the drive mechanism 200 and related components. The drive mechanism 200 includes an adjustment component 201 and a cutting component 202; The adjustment assembly 201 includes a first slide rail 2011, a chip collection box 2012, a second slide rail 2013, and a mold 2014. The first slide rail 2011 is mounted on the fixed frame 1012. The chip collection box 2012 is slidably connected to the first slide rail 2011 via the second slide rail 2013. The mold 2014 is disposed inside the chip collection box 2012 and is used to guide the flow of chips and collect them in a concentrated manner. The cutting assembly 202 includes an adjusting block 2021 and a cutter 2022. The adjusting block 2021 is connected to the fixed frame 1012, and the cutter 2022 is disposed on the adjusting block 2021 for cutting chips to prevent entanglement and blockage.

[0018] Specifically, the bearing mechanism 100 is made of corrosion-resistant metal material, which has good mechanical strength and resistance to liquid erosion, and can operate stably in the machine tool coolant environment for a long time.

[0019] It should be noted that the bearing mechanism 100 is made of corrosion-resistant metal material, which ensures the overall structural strength while having good resistance to liquid erosion. It can operate stably for a long time in the working environment where machine tool coolant and chips are mixed, preventing structural failure caused by corrosion and extending the service life of the equipment.

[0020] Specifically, a shock-absorbing pad is provided between the base 1011 and the bearing mechanism 100 to reduce the transmission of vibrations generated during equipment operation and improve the stability and service life of the overall structure.

[0021] It should be noted that a shock-absorbing pad is provided between the base 1011 and the bearing mechanism 100, which can effectively absorb the mechanical impact caused by cutting vibration or machine tool operation during equipment operation, reduce noise and improve the stability of the overall structure, and avoid component loosening or fatigue damage caused by vibration.

[0022] Specifically, the chip collection box 2012 is equipped with a drain port at the bottom to discharge and recycle the coolant mixed in the chips, thereby improving resource utilization and reducing environmental pollution.

[0023] It should be noted that the chip collection box 2012 is equipped with a drain port at the bottom, which is used to promptly discharge the coolant mixed in the chips and recycle it back to the circulation system. This not only improves the utilization rate of coolant but also reduces the amount of waste liquid discharged, lowers the risk of environmental pollution, and enhances the green processing level of CNC machine tools.

[0024] Specifically, a guide roller structure is provided between the second slide rail 2013 and the chip collection box 2012, which makes the chip collection box 2012 slide more smoothly and easily, and facilitates cleaning and maintenance.

[0025] It should be noted that a guide roller structure is provided between the second slide rail 2013 and the chip collection box 2012, which makes the chip collection box slide more smoothly and steadily, reduces frictional resistance, facilitates the operator to regularly pull out and clean the internal chip accumulation, and improves maintenance efficiency and ease of use of the equipment.

[0026] Specifically, the 2022 cutter is a rotary multi-blade cutting tool driven by a servo motor. It can automatically adjust the cutting frequency according to the chip thickness to ensure that the chips are cut evenly, avoid clogging of the chip removal system, and improve chip removal efficiency and reliability.

[0027] It should be noted that the 2022 cutter is a rotary multi-blade cutting tool driven by a servo motor. It has an automatic cutting frequency adjustment function, which can adjust the speed and cutting force in real time according to the chip thickness to ensure that the chips are cut evenly and avoid the chip removal system blockage caused by long chips entanglement, thus significantly improving chip removal efficiency and system operation reliability.

[0028] In use, the bearing mechanism 100 is first installed on the bottom of the machine tool or on a corresponding support structure, serving as the structural foundation of the entire chip removal water tank system. The bearing mechanism 100 is made of corrosion-resistant metal material, ensuring overall structural strength while possessing good resistance to liquid erosion. It can operate stably for a long time in a working environment where machine tool coolant and chips are mixed, preventing structural failure due to corrosion and extending the service life of the equipment. The fixing component 101 includes a base 1011 and a fixing frame 1012. The base 1011 is connected to the bearing mechanism 100 by bolts or welding, and a shock-absorbing pad is provided between the base 1011 and the bearing mechanism. The first layer effectively absorbs mechanical impacts caused by cutting vibrations or machine tool operation during equipment operation, reducing noise and improving the overall structural stability. The fixed frame 1012 is mounted on the base 1011 and is used to install and fix the drive mechanism 200 and related components. The drive mechanism 200 includes an adjustment component 201 and a cutting component 202. The adjustment component 201 consists of a first slide rail 2011, a chip collection box 2012, a second slide rail 2013, and a mold 2014. The first slide rail 2011 is mounted on the fixed frame 1012, and the chip collection box 2012 is connected to the first slide rail 2011 via the second slide rail 2013. A sliding fit is formed, facilitating position adjustment according to processing requirements; a guide roller structure is provided between the second slide rail 2013 and the chip collection box 2012, making the chip collection box slide more smoothly and steadily, reducing frictional resistance, and facilitating regular cleaning of internal chips by operators, improving maintenance efficiency and ease of use. The mold 2014 is set inside the chip collection box 2012 to guide the flow direction of chips and collect them centrally, preventing chips from scattering and affecting chip removal efficiency. The cutting assembly 202 includes an adjusting block 2021 and a cutter 2022. The adjusting block 2021 is connected to the fixed frame 1012 for supporting and positioning the cutter. The 2022 cutter is a rotary multi-blade cutting tool driven by a servo motor. It features automatic adjustment of cutting frequency and can adjust the speed and cutting force in real time according to the chip thickness to ensure that the chips are cut evenly. This avoids the problem of chip removal system blockage caused by long chips entanglement, significantly improving chip removal efficiency and system reliability. In addition, the chip collection box 2012 has a drain port at the bottom to discharge the coolant mixed in the chips in time and recycle it to the circulation system. This not only improves the utilization rate of coolant but also reduces the amount of waste liquid discharged, reduces the risk of environmental pollution, and improves the green processing level of CNC machine tools.

[0029] In summary, by setting up an adjustment component 201 consisting of a first slide rail 2011, a chip collection box 2012, a second slide rail 2013, and a mold 2014, and combining it with a cutting component 202 consisting of a servo-driven rotary cutter 2022, the shortcomings of traditional chip removal water tank mechanisms, such as low chip removal efficiency, easy clogging, and insufficient automation, are effectively solved. This achieves efficient chip cutting, stable conveying, and centralized collection, improves the intelligence level and operational reliability of the chip removal system, and meets the actual needs of modern CNC machine tools for efficient, environmentally friendly, and automated chip removal.

[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A novel chip-discharging water tank mechanism for CNC machine tools, characterized in that: include, The load-bearing mechanism (100) is used to provide structural support and installation foundation for the entire chip discharge tank mechanism; A fastener (101) is provided on the bearing mechanism (100) and is used to position and fix each functional module. The fastener (101) includes a base (1011) and a fixing frame (1012). The base (1011) is connected to the bearing mechanism (100), and the fixing frame (1012) is disposed on the base (1011) for installing and fixing the drive mechanism (200) and related components. The drive mechanism (200) includes an adjustment component (201) and a cutting component (202); The adjustment assembly (201) includes a first slide rail (2011), a chip collection box (2012), a second slide rail (2013), and a mold (2014). The first slide rail (2011) is mounted on the fixed frame (1012). The chip collection box (2012) is slidably connected to the first slide rail (2011) via the second slide rail (2013). The mold (2014) is disposed inside the chip collection box (2012) and is used to guide the flow of chips and collect them in a concentrated manner. The cutting assembly (202) includes an adjusting block (2021) and a cutter (2022). The adjusting block (2021) is connected to the fixing frame (1012), and the cutter (2022) is disposed on the adjusting block (2021) for cutting chips to prevent entanglement and blockage.

2. A novel chip-discharging water tank mechanism for CNC machine tools according to claim 1, characterized in that: The bearing mechanism (100) is made of corrosion-resistant metal material, has good mechanical strength and resistance to liquid erosion, and can operate stably in the machine tool coolant environment for a long time.

3. A novel chip-discharging water tank mechanism for CNC machine tools according to claim 2, characterized in that: A shock-absorbing pad is provided between the base (1011) and the bearing mechanism (100) to reduce the transmission of vibrations generated during equipment operation and improve the stability and service life of the overall structure.

4. A novel chip-discharging water tank mechanism for CNC machine tools according to claim 3, characterized in that: The chip collection box (2012) is equipped with a drain port at the bottom for discharging and recycling the coolant mixed in the chips, thereby improving resource utilization and reducing environmental pollution.

5. A novel chip-discharging water tank mechanism for CNC machine tools according to claim 4, characterized in that: A guide roller structure is provided between the second slide rail (2013) and the chip collection box (2012), so that the chip collection box (2012) slides more smoothly and is easier to clean and maintain.

6. A novel chip-discharging water tank mechanism for CNC machine tools according to claim 5, characterized in that: The cutter (2022) is a rotary multi-blade cutting tool driven by a servo motor. It can automatically adjust the cutting frequency according to the chip thickness to ensure that the chips are cut evenly, avoid clogging of the chip removal system, and improve chip removal efficiency and reliability.

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