Ball screw reciprocating rod cutting machining protection device

CN224914273UActive Publication Date: 2026-10-30CHANGZHOU SIBITAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202522428997.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-17
Publication Date
2026-10-30
Estimated Expiration
2035-11-17

AI Technical Summary

Technical Problem

[0002]在滚珠往复丝杆的切削加工过程中,会产生大量的金属碎屑和粉尘,这些碎屑不仅会四处飞溅,可能对操作人员造成伤害,而且还会散落在加工设备及工作环境中,影响设备的正常运行和工作环境的整洁,同时,切削产生的粉尘若被操作人员吸入,会危害其身体健康,目前现有的一些防护装置,结构较为简单,防护效果不佳,不能有效收集切削过程中产生的碎屑和粉尘,清理起来也较为困难

Benefits of technology

1、本实用新型通过设置防护罩,能够有效防止切削加工过程中碎屑的飞溅,保护操作人员安全,同时,吸尘管与收集箱配合,可对产生的粉尘和碎屑进行收集,保持工作环境整洁,降低粉尘对操作人员健康的危害,同时吸尘管的吸尘角度还能手动调节,以便增大对灰尘的吸收范围,防护罩两侧的透明玻璃窗方便操作人员观察加工情况,收集箱的设计以及可转动调节的弯折板,使得清理碎屑和粉尘操作简单便捷。

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Abstract

The utility model discloses a kind of ball reciprocating screw cutting processing protection devices, including support frame, the two sides of the front of the support frame are fixedly installed with locating plate, clamping plate is installed below the locating plate, adjusting screw is rotatably installed at the top of the clamping plate, the upper end of the adjusting screw is penetrated to the above of locating plate. The utility model can effectively prevent the splashing of debris in the cutting process by setting the protective cover, protect the safety of operators, at the same time, the dust collection pipe and the collecting box can collect the generated dust and debris, keep the working environment clean, reduce the harm of dust to the health of operators, and the dust collection angle of the dust collection pipe can also be manually adjusted to increase the absorption range of dust. The transparent glass window on both sides of the protective cover facilitates the operator to observe the processing condition, and the design of the collecting box and the rotatable adjusting bending plate make the operation of cleaning debris and dust simple and convenient.
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Description

Technical Field

[0001] This utility model relates to the field of reciprocating lead screw cutting technology, specifically a protective device for ball reciprocating lead screw cutting. Background Technology

[0002] During the machining process of ball reciprocating screws, a large amount of metal shavings and dust are generated. These shavings not only fly everywhere, potentially injuring operators, but also scatter in the machining equipment and working environment, affecting the normal operation of the equipment and the cleanliness of the working environment. At the same time, if the dust generated during cutting is inhaled by operators, it will harm their health. Currently available protective devices are relatively simple in structure, have poor protective effects, cannot effectively collect the shavings and dust generated during the cutting process, and are also difficult to clean. Utility Model Content

[0003] The purpose of this invention is to provide a protective device for ball reciprocating screw cutting, which has the advantages of effectively removing dust and allowing manual adjustment of the dust suction angle.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a protective device for ball reciprocating screw cutting, comprising a support frame, positioning plates fixedly installed on both sides of the front of the support frame, a clamping plate installed below the positioning plate, an adjusting screw rotatably installed on the top of the clamping plate, the upper end of the adjusting screw extending through to the top of the positioning plate, an upper mounting frame installed above the support frame, the upper mounting frame being installed on the back of the support frame via a positioning connecting plate and bolts, a protective cover fixedly installed on the top of the upper mounting frame, a rotating connecting seat rotatably installed above the inner cavity of the protective cover via a support shaft, a dust suction pipe embedded in the bottom of the rotating connecting seat, a second knob rotatably installed at the right end of the rotating connecting seat and at the end of the support shaft, and a dust outlet pipe connected to the end of the dust suction pipe.

[0005] As a preferred embodiment, a collection box is installed inside the protective cover, and a filter screen is snapped into the inside of the collection box.

[0006] As a preferred embodiment, transparent glass windows are embedded on both sides of the protective cover, and a reinforcing support plate is fixedly installed at the bottom of the front of the inner cavity of the protective cover, with the top of the reinforcing support plate fitting against the top of the collection box.

[0007] As a preferred embodiment, a front baffle is fixedly installed at the bottom of the front of the collection box, and a bending plate is rotatably installed at the front end of the front baffle via a shaft. A first knob is rotatably installed at the left end of the connection between the bending plate and the front baffle.

[0008] As a preferred embodiment, the bending plate adopts a rotating design at the front of the collection box, and the front baffle has a groove inside.

[0009] As a preferred embodiment, slide rods are vertically installed on both sides of the front of the support frame, and the rear end of the clamping plate is embedded in the surface of the slide rods and vertically slidably connected.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a protective cover, can effectively prevent the splashing of chips during the cutting process, protecting the safety of operators. At the same time, the dust suction pipe and the collection box work together to collect the generated dust and chips, keeping the working environment clean and reducing the harm of dust to the health of operators. In addition, the suction angle of the dust suction pipe can be manually adjusted to increase the absorption range of dust. The transparent glass windows on both sides of the protective cover allow operators to observe the processing situation. The design of the collection box and the rotatable and adjustable bending plate make the operation of cleaning chips and dust simple and convenient.

[0011] 2. This utility model uses a collection box to directly collect large particles of debris generated during the cutting process, and collects them in a concentrated manner. Since the large particles of debris will fall downwards during the absorption process, they can be collected by the collection box. The internal filter screen can filter the cutting fluid residue and collect a large amount of waste cutting fluid inside the collection box. This collection box concentrates the cutting fluid and debris together, making full use of the internal space and also playing a role in layered storage, which facilitates later cleaning. Attached Figure Description

[0012] Figure 1 This is a first-view perspective structural perspective view of the present invention; Figure 2 This is a second-view perspective structural perspective view of the present invention; Figure 3 This is a partial structural cross-sectional view of the present invention.

[0013] In the diagram: 1. Support frame; 2. Positioning plate; 3. Clamping plate; 4. Adjusting screw; 5. Upper mounting frame; 6. Protective cover; 7. Positioning connecting plate; 8. Collection box; 9. Filter screen; 10. Front baffle; 11. Bending plate; 12. First knob; 13. Rotating connecting seat; 14. Suction pipe; 15. Second knob; 16. Dust outlet pipe; 17. Transparent glass window; 18. Reinforcing support plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. Example

[0016] Please see Figure 1 As shown, this utility model provides a protective device for ball reciprocating screw cutting, including a support frame 1. Positioning plates 2 are fixedly installed on both sides of the front of the support frame 1. A clamping plate 3 is installed below the positioning plate 2. An adjusting screw 4 is rotatably installed on the top of the clamping plate 3. The upper end of the adjusting screw 4 extends through to the top of the positioning plate 2. An upper mounting frame 5 is installed on the top of the support frame 1. The upper mounting frame 5 is installed on the back of the support frame 1 through a positioning connecting plate 7 and bolts. A protective cover 6 is fixedly installed on the top of the upper mounting frame 5. A rotating connecting seat 13 is rotatably installed on the upper part of the inner cavity of the protective cover 6 through a support shaft. A dust suction pipe 14 is embedded in the bottom of the rotating connecting seat 13. A second knob 15 is rotatably installed on the right end of the rotating connecting seat 13 and located at the end of the support shaft. The end of the dust suction pipe 14 is connected to a dust outlet pipe 16.

[0017] This technical solution, by setting up a protective cover 6, can effectively prevent the splashing of chips during the cutting process and protect the safety of operators. At the same time, the dust suction pipe 14, in conjunction with the collection box 8, can collect the generated dust and chips, keep the working environment clean, and reduce the harm of dust to the health of operators. In addition, the suction angle of the dust suction pipe 14 can be manually adjusted to increase the absorption range of dust. The transparent glass windows 17 on both sides of the protective cover 6 allow operators to observe the processing situation. The design of the collection box 8 and the rotatable and adjustable bending plate 11 make the operation of cleaning chips and dust simple and convenient. Example

[0018] Based on Embodiment 1, this utility model is as follows: Figure 3 As shown, a collection box 8 is installed inside the protective cover 6, and a filter screen 9 is snapped into the inside of the collection box 8.

[0019] Adopting such Figure 1The technical solution shown allows the collection box 8 to directly receive and collect large particles of debris generated during the cutting process. Since the large particles of debris fall downwards during the absorption process, they can be collected by the collection box 8. The internal filter screen 9 can filter the residual cutting fluid and collect a large amount of waste cutting fluid inside the collection box 8. The collection box 8 stores the cutting fluid and debris together, making full use of the internal space and also serving as a layered storage method, which facilitates later cleaning.

[0020] Secondly, in the technical solution, transparent glass windows 17 are embedded on both sides of the protective cover 6, and a reinforcing support plate 18 is fixedly installed at the bottom of the front of the inner cavity of the protective cover 6. The top of the reinforcing support plate 18 is attached to the top of the collection box 8. A front baffle 10 is fixedly installed at the bottom of the front of the collection box 8. A bending plate 11 is rotatably installed at the front end of the front baffle 10 via a shaft. A first knob 12 is rotatably installed at the left end of the connection between the bending plate 11 and the front baffle 10.

[0021] Its adoption is as follows Figure 1 The technical solution shown provides operators with a clear viewing angle through the transparent glass windows 17 embedded on both sides of the protective cover 6. During the ball reciprocating screw cutting process, operators can observe the operating status of the processing equipment, the cutting progress of the screw, and the working condition of the tool in real time without opening the protective cover 6. This not only helps to promptly detect problems that occur during the processing, such as tool wear and screw machining accuracy deviation, so as to quickly adjust the processing parameters and ensure processing quality, but also avoids the splashing of debris and the overflow of dust caused by frequent opening of the protective cover 6, thus improving the safety and protection of the operation. When it is necessary to clean the debris and dust in the collection box 8, the operator only needs to rotate the first knob 12 to release the fixation of the bending plate 11 and rotate the bending plate 11 around the shaft to open it, so as to easily access the inside of the collection box 8. This design can quickly clean the collection box 8 without a complicated disassembly process, which greatly improves maintenance efficiency. Example

[0022] This utility model is as follows Figures 1-3 As shown, the bending plate 11 adopts a rotating design in front of the collection box 8, and the front baffle 10 has a groove inside; both sides of the front of the support frame 1 are vertically installed with sliding rods, and the rear end of the clamping plate 3 is embedded in the surface of the sliding rod and vertically slidably connected.

[0023] Using the above technical solution, the groove inside the front baffle 10 can collect some of the chips through the inclined guide of the bending plate 11, so as to improve the collection efficiency of cutting chips. The sliding rods on both sides of the front of the support frame 1 provide a precise vertical moving track for the clamping plate 3. The rear end of the clamping plate 3 is embedded in the surface of the sliding rod and slides up and down along the sliding rod under the drive of the adjusting screw 4. This sliding connection method can ensure that the clamping plate 3 remains stable during the movement and will not shake or deviate, thereby realizing the precise clamping and fixing of ball reciprocating screw processing equipment of different specifications, ensuring the stability of the equipment position during the processing, and improving the processing accuracy.

[0024] The working principle of this utility model is as follows: During installation, according to the size of the processing equipment, the operator rotates the adjusting screw 4. Since the rotation of the adjusting screw 4 will drive the clamping plate 3 to slide up and down, after the clamping plate 3 is adjusted to a suitable position, one end of the ball reciprocating screw processing equipment is placed between the clamping plates 3. The adjusting screw 4 is rotated again to make the clamping plate 3 clamp the equipment. When the ball reciprocating screw performs cutting processing, the generated debris will be blocked by the protective cover 6, and part of it will fall directly into the groove inside the front baffle 10 through the inclined shield of the bending plate 11. At the same time, the external vacuuming device connected to the dust outlet pipe 16 is started. By turning the second knob 15, the rotating connecting seat 13 is driven to rotate around the support shaft, thereby adjusting the angle of the vacuum pipe 14. Dust enters the dust outlet pipe 16 through the vacuum pipe 14 and is discharged to the designated collection position. Large particles of debris fall downwards due to the obstruction at the opening of the vacuum pipe 14 and fall into the collection box 8 for collection. The cutting fluid generated during cutting remains on the machining table and can be collected and poured into the collection box 8 for temporary storage. The cutting fluid is filtered through the filter screen 9. The collection box 8 concentrates the cutting fluid and debris together, making full use of the internal space and also serving as a layered storage method, which is convenient for later cleaning.

[0025] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0026] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A protective device for ball reciprocating screw cutting, comprising a support frame (1), characterized in that: Positioning plates (2) are fixedly installed on both sides of the front of the support frame (1). A clamping plate (3) is installed below the positioning plate (2). An adjusting screw (4) is rotatably installed on the top of the clamping plate (3). The upper end of the adjusting screw (4) extends through to the top of the positioning plate (2). An upper mounting frame (5) is installed on the top of the support frame (1). The upper mounting frame (5) is installed on the back of the support frame (1) through a positioning connecting plate (7) and bolts. A protective cover (6) is fixedly installed on the top of the upper mounting frame (5). A rotating connecting seat (13) is rotatably installed on the top of the inner cavity of the protective cover (6) through a support shaft. A dust suction pipe (14) is embedded in the bottom of the rotating connecting seat (13). A second knob (15) is rotatably installed on the right end of the rotating connecting seat (13) and at the end of the support shaft. A dust outlet pipe (16) is connected to the end of the dust suction pipe (14).

2. The protective device for ball reciprocating screw cutting according to claim 1, characterized in that: The protective cover (6) has a collection box (8) installed inside, and a filter screen (9) is snapped into the inside of the collection box (8).

3. The protective device for ball reciprocating screw cutting according to claim 1, characterized in that: Transparent glass windows (17) are embedded on both sides of the protective cover (6), and a reinforcing support plate (18) is fixedly installed at the bottom of the front of the inner cavity of the protective cover (6). The top of the reinforcing support plate (18) is attached to the top of the collection box (8).

4. The protective device for ball reciprocating screw cutting according to claim 2, characterized in that: A front baffle (10) is fixedly installed on the bottom of the front of the collection box (8). A bending plate (11) is rotatably installed on the front end of the front baffle (10) via a shaft. A first knob (12) is rotatably installed on the left end of the connection between the bending plate (11) and the front baffle (10).

5. The protective device for ball reciprocating screw cutting according to claim 4, characterized in that: The bending plate (11) is designed to rotate in front of the collection box (8), and the front baffle (10) has a groove inside.

6. The protective device for ball reciprocating screw cutting according to claim 1, characterized in that: The support frame (1) has vertically mounted sliding rods on both sides of its front side, and the rear end of the clamp (3) is embedded in the surface of the sliding rods and vertically slidably connected.