A spool shaper

Abstract

The utility model relates to a spool shaper belongs to spool shaping technical field, including setting on base's bed, cylinder seat, hydraulic telescopic link, setting on the drive mechanism and inside bracing mechanism of bed, the top of bed is provided with polishing mechanism, the polishing mechanism includes first mounting bracket, lifting rod, polishing wheel and electric telescopic link, the output end of electric telescopic link is fixed with the connecting frame of fixed lifting rod, the polishing wheel is installed in the bottom of lifting rod, the first mounting bracket is provided with lubricating structure of cooperation lifting rod displacement use, lubricating structure includes liquid storage cylinder. This spool shaper, through electric telescopic link drive lifting rod moves, can nimble adjustment polishing wheel's vertical height, makes this equipment can adapt to different specifications, different position's spool polishing demand, and the versatility is strong, reaches the effect that flexibility is high.

Description

Technical Field

[0001] This utility model relates to the field of I-beam wheel shaping technology, specifically an I-beam wheel shaping machine. Background Technology

[0002] H-beam reels are the most commonly used tools for winding strips or ropes. After long-term use, H-beam reels will more or less deform or be damaged. Therefore, shaping H-beam reels is an essential step in the recycling and reuse of H-beam reels.

[0003] Patent document CN208357535U discloses a shaping device for I-beam wheels, including a frame, an I-beam wheel clamping and rotating mechanism, two shaping wheel sets, and a translation component. The clamping and rotating mechanism positions the I-beam wheels and drives them to rotate around their central axis. The shaping wheel sets are arranged in a one-to-one correspondence with the I-beam wheel discs. The shaping wheels in each shaping wheel set are rotatably positioned on both sides of the outer edge of the disc. The shaping wheels are connected to the frame via wheel seats and the translation component. The translation component is used to adjust the distance between the shaping wheel surface and the outer edge of the disc. In this I-beam wheel shaping device, the shaping wheels are rotatably offset on both sides of the outer edge of the disc, and the distance between the shaping wheel surface and the outer edge of the disc is adjusted separately using the one-to-one corresponding translation component.

[0004] However, the upper shaping wheel of this application cannot be adjusted in height, resulting in a limited grinding range, which seriously affects the production quality of the workpiece and cannot meet production needs. Therefore, an I-beam wheel shaping machine is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an I-beam wheel shaping machine, which has advantages such as high flexibility and good shaping effect, thus solving the problems mentioned in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A shaping machine for I-beams includes a base, a cylinder base, a hydraulic telescopic rod, a drive mechanism and an inner support mechanism mounted on the base, and a grinding mechanism mounted above the base.

[0008] The grinding mechanism includes a first mounting frame, a lifting rod, a grinding wheel, and an electric telescopic rod. The output end of the electric telescopic rod is fixed with a connecting frame that is fixed to the lifting rod. The grinding wheel is installed at the bottom end of the lifting rod. The first mounting frame is provided with a lubrication structure that cooperates with the displacement of the lifting rod.

[0009] The lubrication structure includes a liquid storage cylinder, the top end of the lifting rod extends into the liquid storage cylinder, and a liquid holding box is fixed to the top end of the lifting rod. A piston is provided on the top side of the liquid storage cylinder, and an adjusting component for adjusting the position of the piston is provided inside the liquid holding box.

[0010] Furthermore, a cylinder seat is fixed to the top side of the base, the hydraulic telescopic rod is fixed to the cylinder seat, and the output end of the hydraulic telescopic rod is fixed to the outer wall of the base.

[0011] Furthermore, a guide rail is fixed to the top side of the base, the base is slidably connected to the guide rail, the drive mechanism and the inner support mechanism are respectively located on the left and right sides of the base, and the inner support mechanism is connected to the drive mechanism.

[0012] Furthermore, the first mounting bracket is fixed to the top side of the base by bolts, the lifting rod passes through the inside of the first mounting bracket, the electric telescopic rod is fixed to the top side of the first mounting bracket, a second mounting bracket is fixed to the top side of the first mounting bracket, and the liquid storage cylinder is fixed to the second mounting bracket.

[0013] Furthermore, a buffer spring is fixed between the connecting frame and the liquid storage cylinder, the buffer spring surrounds the outer surface of the lifting rod, and both the liquid container and the lifting rod have liquid delivery channels inside, and the grinding wheel has several annularly distributed liquid outlet holes that communicate with the liquid delivery channels inside.

[0014] Furthermore, a limit frame is fixed to one side of the second mounting bracket near the electric telescopic rod, and one side of the connecting bracket is slidably connected to the limit frame.

[0015] Furthermore, the adjusting component includes an adjusting sleeve fixed inside the liquid storage cylinder, and an adjusting rod that penetrates the adjusting sleeve is fixed to the top side of the piston, the adjusting rod being threadedly connected to the adjusting sleeve.

[0016] Compared with the prior art, this utility model provides an I-beam wheel shaping machine, which has the following beneficial effects:

[0017] 1. This I-beam wheel shaping machine uses an electric telescopic rod to move the lifting rod, which can flexibly adjust the vertical height of the grinding wheel. This allows the equipment to adapt to the grinding needs of I-beam wheels of different specifications and positions, making it highly versatile and flexible.

[0018] 2. This I-beam shaping machine can provide lubricant to the grinding area in real time during the grinding process. By adjusting the piston position, the flow rate of lubricant can be precisely controlled, which can effectively reduce the wear between the grinding wheel and the I-beam, extend the service life of the equipment, and improve the quality of the grinding surface, making the surface of the I-beam smoother after grinding. Attached Figure Description

[0019] Figure 1 This is a perspective view of the entire utility model;

[0020] Figure 2 This is a partial structural cross-sectional view of the present utility model;

[0021] Figure 3 This is a cross-sectional view of the grinding mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the grinding mechanism of this utility model.

[0023] In the diagram: 1. Base; 2. Machine base; 3. Cylinder seat; 4. Hydraulic telescopic rod; 5. Drive mechanism; 6. Guide rail; 7. Internal support mechanism; 8. Grinding mechanism; 81. First mounting bracket; 82. Lifting rod; 83. Grinding wheel; 84. Electric telescopic rod; 85. Connecting bracket; 86. Second mounting bracket; 87. Liquid storage cylinder; 88. Buffer spring; 89. Liquid container; 810. Infusion channel; 811. Piston; 812. Adjusting sleeve; 813. Adjusting rod; 814. Liquid outlet; 815. Limiting bracket. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 4 This embodiment of an I-beam forming machine includes a base 2, a cylinder seat 3, a hydraulic telescopic rod 4, a drive mechanism 5, and an inner support mechanism 7, all mounted on a base 1. Specifically, the cylinder seat 3 is fixed to the top side of the base 1, and the hydraulic telescopic rod 4 is fixed to the cylinder seat 3. The output end of the hydraulic telescopic rod 4 is fixed to the outer wall of the base 2. A guide rail 6 is fixed to the top side of the base 1, and the base 2 is slidably connected to the guide rail 6. The drive mechanism 5 and the inner support mechanism 7 are located on the left and right sides of the base 2, respectively, and the inner support mechanism 7 is connected to the drive mechanism 5. The drive mechanism 5 includes a drive spindle, a drive motor, and two transmission gears. In use, the I-beam is moved to the outside of the inner support mechanism 7 by a forklift or mobile equipment. The hydraulic telescopic rod 4 drives the base 2 to move, causing the inner support mechanism 7 to extend into the interior of one end of the I-beam. Then, the end of the I-beam is fixed by the inner support mechanism 7. Starting the drive mechanism 5 will drive the I-beam to rotate.

[0026] In this embodiment, a grinding mechanism 8 is provided above the base 2. The grinding mechanism 8 includes a first mounting frame 81, a lifting rod 82, a grinding wheel 83, and an electric telescopic rod 84. A connecting frame 85, which is fixed to the lifting rod 82, is fixed to the output end of the electric telescopic rod 84. The grinding wheel 83 is installed at the bottom end of the lifting rod 82. Specifically, the first mounting frame 81 is fixed to the top side of the base 2 by bolts. The lifting rod 82 passes through the interior of the first mounting frame 81. The electric telescopic rod 84 is fixed to the top side of the first mounting frame 81. A second mounting frame 86 is fixed to the top side of the first mounting frame 81, and the liquid storage cylinder 87 is fixed to the second mounting frame 86. A limit frame 815 is fixed to the side of the second mounting frame 86 near the electric telescopic rod 84, and one side of the connecting frame 85 is slidably connected to the limit frame 815. The connecting frame 85 performs linear reciprocating motion under the drive of the electric telescopic rod 84, and the limit frame 815 provides a precise guide track for the connecting frame 85. This ensures that the connecting frame 85 can only move in the direction defined by the limiting frame 815, avoiding deviation, swaying or tilting during movement. This ensures that the lifting rod 82 can move up and down strictly in the predetermined direction, thereby ensuring that the grinding wheel 83 can accurately reach the designated position to grind the I-beam wheel, improving the precision and quality of grinding.

[0027] To achieve a buffered lifting motion, a buffer spring 88 is fixed between the connecting frame 85 and the liquid storage cylinder 87. The buffer spring 88 surrounds the outer surface of the lifting rod 82. When the electric telescopic rod 84 drives the connecting frame 85 to lift the lifting rod 82 and the grinding wheel 83, a large inertial force is generated at the moment of starting and stopping. The buffer spring 88 can absorb some energy during startup, making the lifting process of the lifting rod 82 smoother.

[0028] To improve the polishing effect, the first mounting bracket 81 is equipped with a lubrication structure that works in conjunction with the displacement of the lifting rod 82. The lubrication structure includes a liquid storage cylinder 87, with the top end of the lifting rod 82 extending into the liquid storage cylinder 87. A liquid container 89 is fixed to the top end of the lifting rod 82. A piston 811 is located on the top side of the liquid storage cylinder 87, and an adjusting element for adjusting the position of the piston 811 is located inside the liquid container 89. It should be noted that both the liquid container 89 and the lifting rod 82 have internal liquid delivery channels 810, and the polishing wheel 83 has several annularly distributed outlet holes 814 that communicate with the liquid delivery channels 810.

[0029] To further improve the infusion effect, the adjusting component includes an adjusting sleeve 812 fixed inside the reservoir 87, and an adjusting rod 813 fixed to the top side of the piston 811, penetrating inside the adjusting sleeve 812. The adjusting rod 813 is threadedly connected to the adjusting sleeve 812. Specifically, by rotating the adjusting rod 813, the position of the piston 811 inside the reservoir 87 can be precisely controlled. Since the position of the piston 811 determines the pressure of the lubricating fluid inside the reservoir 87, which in turn affects the amount of lubricating fluid flowing out through the infusion channel 810 and the outlet hole 814, the adjustable setting can precisely adjust the output of the lubricating fluid according to the actual working conditions of the grinding wheel 83, such as the grinding speed and the material of the workpiece, to ensure that the contact area between the grinding wheel 83 and the workpiece always receives adequate lubrication, avoiding insufficient lubrication leading to increased friction or excessive lubrication causing waste and contamination.

[0030] It is worth mentioning that an appropriate amount of lubricant can form a lubricating film between the grinding wheel 83 and the workpiece surface, effectively reducing the coefficient of friction between them. This not only reduces the heat generated by friction, preventing quality problems such as burning and deformation of the workpiece surface due to overheating, but also reduces the wear rate of the grinding wheel 83, extending its service life. At the same time, the lower friction allows the grinding wheel 83 to move more smoothly on the workpiece surface, improving grinding efficiency and uniformity.

[0031] The working principle of the above embodiments is as follows:

[0032] The I-beams that need to be shaped are placed on the inner support mechanism 7 using a forklift or mobile equipment, and the I-beams are tightened from the inside to fix them firmly. Then the drive mechanism 5 is started, which drives the fixed I-beams to rotate at a constant speed. The rotating I-beams contact the grinding wheel 83 to achieve shaping. When adjustment is needed, the electric telescopic rod 84 extends downward and pushes the lifting rod 82 and the grinding wheel 83 to move up and down through the connecting frame 85, so that they contact the surface of the I-beams with a set pressure.

[0033] When the lifting rod 82 is raised or lowered, the liquid collection box 89 at the top moves synchronously up and down inside the liquid storage cylinder 87. Since the adjusting rod 813 is fixed to the top of the liquid storage cylinder 87 through the adjusting sleeve 812 and its position remains unchanged, the movement of the liquid collection box 89 is equivalent to the relative movement of the piston 811, which compresses the space above the piston 811 and generates compression pressure. This pressure causes the lubricating oil in the liquid storage cylinder 87 to be precisely sprayed onto the grinding contact surface through the liquid collection box 89 and the liquid delivery channel 810 inside the lifting rod 82, and finally through the liquid outlet hole 814 on the grinding wheel 83. This lubricates the contact part between the grinding wheel 83 and the I-beam wheel, reduces wear, and improves the grinding effect.

[0034] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0035] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shaping machine for I-beam wheels, characterized in that: It includes a base (2) and a cylinder seat (3) mounted on a base (1), a hydraulic telescopic rod (4), a drive mechanism (5) and an inner support mechanism (7) mounted on the base (2), and a grinding mechanism (8) mounted above the base (2); The grinding mechanism (8) includes a first mounting frame (81), a lifting rod (82), a grinding wheel (83), and an electric telescopic rod (84). The output end of the electric telescopic rod (84) is fixed with a connecting frame (85) that is fixed to the lifting rod (82). The grinding wheel (83) is installed at the bottom end of the lifting rod (82). The first mounting frame (81) is provided with a lubrication structure that cooperates with the displacement of the lifting rod (82). The lubrication structure includes a liquid storage cylinder (87), the top end of the lifting rod (82) extends into the interior of the liquid storage cylinder (87), and a liquid holding box (89) is fixed to the top end of the lifting rod (82). A piston (811) is provided on the top side of the liquid storage cylinder (87), and an adjusting component for adjusting the position of the piston (811) is provided inside the liquid holding box (89).

2. The I-beam forming machine according to claim 1, characterized in that: A cylinder seat (3) is fixed on the top side of the base (1), and the hydraulic telescopic rod (4) is fixed on the cylinder seat (3). The output end of the hydraulic telescopic rod (4) is fixed to the outer wall of the base (2).

3. The I-beam forming machine according to claim 1, characterized in that: The top side of the base (1) is fixed with a guide rail (6), the base (2) is slidably connected to the guide rail (6), the drive mechanism (5) and the inner support mechanism (7) are respectively located on the left and right sides of the base (2), and the inner support mechanism (7) is connected to the drive mechanism (5).

4. The I-beam forming machine according to claim 1, characterized in that: The first mounting bracket (81) is fixed to the top side of the base (2) by bolts. The lifting rod (82) passes through the inside of the first mounting bracket (81). The electric telescopic rod (84) is fixed to the top side of the first mounting bracket (81). The top side of the first mounting bracket (81) is fixed with a second mounting bracket (86). The liquid storage cylinder (87) is fixed on the second mounting bracket (86).

5. The I-beam forming machine according to claim 1, characterized in that: A buffer spring (88) is fixed between the connecting frame (85) and the liquid storage cylinder (87). The buffer spring (88) surrounds the outer surface of the lifting rod (82). Both the liquid container (89) and the lifting rod (82) have liquid delivery channels (810). The grinding wheel (83) has several annularly distributed outlet holes (814) that communicate with the liquid delivery channels (810).

6. The I-beam forming machine according to claim 4, characterized in that: The second mounting bracket (86) has a limit bracket (815) fixed on one side near the electric telescopic rod (84), and one side of the connecting bracket (85) is slidably connected to the limit bracket (815).

7. The I-beam forming machine according to claim 1, characterized in that: The adjusting component includes an adjusting sleeve (812) fixed inside the liquid storage cylinder (87), and an adjusting rod (813) that penetrates the inside of the adjusting sleeve (812) is fixed on the top side of the piston (811). The adjusting rod (813) is threadedly connected to the adjusting sleeve (812).

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