Flywheel shell connecting plate polishing equipment

Abstract

The utility model discloses a flywheel shell connecting plate polishing equipment belongs to polishing equipment technical field, including mounting panel, is arranged in the top side of vibration polisher, clamping mechanism, is arranged in the bottom side of mounting panel, is used for moving flywheel shell connecting plate to vibration polisher, handling mechanism, is arranged on mounting panel, is used for moving the position of mounting panel in vertical and horizontal direction, loading workbench, is arranged in the side of vibration polisher. The utility model, through the cooperation of clamping mechanism and handling mechanism, realized the automation operation of flywheel shell connecting plate polishing whole process. The design of movable clamp jaw cooperation rubber pad can firmly hold special-shaped workpiece, and also avoids surface damage, through the accurate programming control of controller, can accurately set the polishing time of each machining surface, ensures that the same batch workpiece has the machining time and processing effect of complete consistency, and the consistency and stability of product quality are improved significantly.

Description

Technical Field

[0001] This utility model relates to the field of polishing technology, specifically to a flywheel housing connecting plate polishing device. Background Technology

[0002] The flywheel housing is a key connecting component between the engine and the transmission. It is mainly used to encapsulate the flywheel assembly and support peripheral components such as the crankcase and starter. During the production process, it needs to be polished to remove burrs. Due to its irregular shape and surface features, the flywheel housing connecting plate has problems such as positioning difficulties and poor processing consistency during the polishing process.

[0003] Currently, the industry commonly uses vibratory powder polishing equipment for grinding such workpieces. While this ensures a certain level of surface treatment quality, it has significant limitations in actual production: it relies heavily on manual loading and unloading, which is not only inefficient but also makes it difficult to precisely control the actual grinding time for each workpiece. This manual operation mode leads to variations in grinding quality between workpieces in the same batch, affecting product consistency. Furthermore, workers need to directly participate in the grinding process, posing certain safety hazards. In addition, the continuous rise in labor costs further increases production costs. Therefore, there is an urgent need to develop a flywheel housing connecting plate grinding equipment that can automate loading and unloading, precisely control grinding time, and ensure processing consistency to meet the comprehensive needs of modern manufacturing for production efficiency, processing quality, and cost control. Utility Model Content

[0004] To address the aforementioned technical shortcomings, the purpose of this utility model is to provide a flywheel housing connecting plate grinding device. This device solves the problem mentioned in the background art, which relies primarily on manual loading and unloading operations. This method is not only inefficient but also makes it difficult to accurately control the actual grinding time for each workpiece. This manual operation mode leads to variations in grinding quality between workpieces in the same batch, affecting product consistency. Furthermore, workers need to directly participate in the grinding process, posing certain safety hazards. In addition, the continuous rise in labor costs further increases production costs.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A flywheel housing connecting plate grinding device, comprising a vibratory grinder and a flywheel housing connecting plate, characterized in that it includes: Mounting plate, placed on the top side of the vibratory grinder; A clamping mechanism, located on the bottom side of the mounting plate, is used to move the flywheel housing connecting plate into the vibratory grinder. A handling mechanism, arranged on the mounting plate, is used to move the position of the mounting plate in the vertical and horizontal directions; The feeding workbench is located on the side of the vibratory grinder; Support legs are located on the bottom side of the loading workbench to support the loading workbench. The controller, located on the loading workbench, is used to control the equipment; The feeding mechanism, located on the feeding workbench, is used to transport the flywheel housing connecting plate; The clamping mechanism also includes a drive component for driving.

[0006] Preferably, the clamping mechanism includes: The handling arm is located on the bottom side of the mounting plate; Movable grippers are located on the underside of the conveying arm; Rubber pads are placed on the side where the two movable jaws are close to each other to fix the flywheel housing connecting plate. Preferably, the driving component includes: The lifting block is arranged inside the transport arm; A transmission rod, arranged on the lifting block and the movable gripper, is used to drive the movable gripper to move. The drive shaft is located at both ends of the drive rod and is used to coordinate the movement of the drive rod. The power unit, located inside the transport arm, provides driving force.

[0007] Preferably, the power assembly includes: The drive motor, located inside the conveying arm, is used to provide driving force; The lifting screw is located at the output end of the drive motor and on the lifting block, and is used to cooperate with the drive motor to drive the lifting block to move.

[0008] Preferably, the conveying mechanism includes: The transport base is placed on the loading workbench; The lifting linear assembly, arranged on the transport base, is used to drive the installation plate to move in the vertical direction; The lifting slide plate is mounted on the lifting linear assembly; A horizontal linear component, arranged on a lifting slide plate, is used to drive the installation plate to move horizontally.

[0009] Preferably, the lifting linear component includes: A vertical housing is mounted on a transport base; A vertical lead screw is arranged inside a vertical housing; A vertical electric sliding sleeve, mounted on a vertical lead screw, is used to move the lifting slide plate to a new position.

[0010] Preferably, the horizontal linear component includes: A horizontal housing is mounted on a lifting slide plate; A horizontal lead screw is arranged inside a horizontal housing; A horizontal electric sliding sleeve, arranged on a horizontal lead screw, is used to move the mounting plate.

[0011] Preferably, the feeding mechanism includes: The feeding conveyor belt is located at the top of the feeding workbench; Material trays are arranged on the conveyor belt of the feeding conveyor belt; The slot, located at the top of the material tray, is used to hold the flywheel housing connecting plate.

[0012] The beneficial effects of this utility model are as follows: This invention automates the entire grinding process of the flywheel housing connecting plate through the coordinated operation of the clamping and conveying mechanisms. The movable grippers, combined with rubber pads, securely hold irregularly shaped workpieces while preventing surface damage. Precise programming control via the controller allows for accurate setting of the grinding time for each surface, ensuring consistent processing time and results for workpieces in the same batch, significantly improving product quality consistency and stability.

[0013] This invention significantly reduces the level of manual intervention through an automated loading and unloading system consisting of a conveyor belt and a material carrier. Workers only need to place the workpiece and change its orientation within a safe area to achieve continuous production. This not only improves operational safety but also reduces labor intensity. Furthermore, through automated process optimization, it effectively enhances overall production efficiency.

[0014] This utility model adopts a modular design. Through the precise cooperation of the lifting linear component and the horizontal linear component, the workpiece is accurately positioned and transported in three-dimensional space. The coordinated control of the vertical electric sliding sleeve and the horizontal electric sliding sleeve ensures that the workpiece can be accurately and smoothly fed into the vibratory grinder, avoiding the positioning deviation problem in traditional manual operation, and further ensuring processing accuracy and reliability. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 A three-dimensional structural diagram of a flywheel housing connecting plate grinding device provided for an embodiment of this utility model; Figure 2 A bottom view of a flywheel housing connecting plate grinding device provided in an embodiment of this utility model; Figure 3A cross-sectional view of a flywheel housing connecting plate grinding device provided in this embodiment of the utility model; Figure 4 A flywheel housing connecting plate grinding device provided for embodiments of this utility model Figure 3 A schematic diagram of the structure of part A; Figure 5 This is a schematic diagram of the transport mechanism of a flywheel housing connecting plate grinding equipment provided in an embodiment of the present utility model.

[0017] Explanation of reference numerals in the attached figures: 1. Vibratory grinder; 101. Flywheel housing connecting plate; 2. Mounting plate; 201. Handling arm; 202. Movable gripper; 203. Rubber pad; 204. Lifting block; 205. Transmission rod; 206. Transmission shaft; 207. Drive motor; 208. Lifting screw; 3. Loading workbench; 301. Support leg; 302. Controller; 303. Loading conveyor belt; 304. Material bracket; 305. Slot; 4. Handling base; 401. Lifting linear assembly; 402. Lifting slide plate; 403. Horizontal linear assembly; 404. Vertical housing; 405. Vertical screw; 406. Vertical electric sliding sleeve; 407. Horizontal housing; 408. Horizontal screw; 409. Horizontal electric sliding sleeve. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1: like Figures 1 to 5 As shown, this utility model provides a flywheel housing connecting plate grinding device, including a vibratory grinder 1 and a flywheel housing connecting plate 101. It includes a mounting plate 2 arranged on the top side of the vibratory grinder 1, a clamping mechanism arranged on the bottom side of the mounting plate 2 for moving the flywheel housing connecting plate 101 into the vibratory grinder 1, a conveying mechanism arranged on the mounting plate 2 for moving the position of the mounting plate 2 in the vertical and horizontal directions, a loading worktable 3 arranged on the side of the vibratory grinder 1, support legs 301 arranged on the bottom side of the loading worktable 3 for supporting the loading worktable 3, a controller 302 arranged on the loading worktable 3 for controlling the device, and a loading mechanism arranged on the loading worktable 3 for transporting the flywheel housing connecting plate 101. The clamping mechanism further includes a driving component for driving.

[0020] The clamping mechanism includes a transport arm 201 arranged on the bottom side of the mounting plate 2, movable jaws 202 arranged on the bottom side of the transport arm 201, and rubber pads 203 arranged on the side where the two movable jaws 202 are close to each other for fixing the flywheel housing connecting plate 101. The movable jaws 202 close to each other clamp the flywheel housing connecting plate 101 through the rubber pads 203 and move the flywheel housing connecting plate 101 into the vibratory grinder 1 for grinding. The drive assembly includes a lifting block 204 arranged within the transport arm 201, a transmission rod 205 arranged on the lifting block 204 and the movable gripper 202 for driving the movable gripper 202, a transmission shaft 206 arranged at both ends of the transmission rod 205 for cooperating with the transmission rod 205, and a rotating lifting screw 208 driving the lifting block 204 to move up and down, thereby driving the movable gripper 202 to move to a new position through the transmission rod 205 and the transmission shaft 206. It is a power assembly arranged within the transport arm 201 for providing driving force.

[0021] The power assembly includes a drive motor 207 arranged inside the transport arm 201 to provide driving force, and a lifting screw 208 arranged on the output end of the drive motor 207 and the lifting block 204 to cooperate with the drive motor 207 to drive the lifting block 204 to a movable position. The drive motor 207 drives the lifting screw 208 to rotate, and the rotating lifting screw 208 drives the lifting block 204 to rise and fall.

[0022] Example 2: Based on Example 1, the automated loading and unloading system of the feeding conveyor belt and material tray significantly reduces the degree of manual intervention. Workers only need to complete the placement and orientation change of the workpiece in a safe area to achieve continuous production, which not only improves the safety of operation but also reduces the labor intensity. At the same time, through the optimization of the automated process, the overall production efficiency is effectively improved.

[0023] The 4 feeding mechanism includes a feeding conveyor belt 303 arranged at the top of the feeding workbench 3, a material bracket 304 arranged on the conveyor belt of the feeding conveyor belt 303, and a slot 305 opened at the top of the material bracket 304 for placing the flywheel housing connecting plate 101. The flywheel housing connecting plate 101 is placed in the slot 305 on the material bracket 304, and the feeding conveyor belt 303 is used to transport the flywheel housing connecting plate 101 to the bottom side of the mounting plate 2.

[0024] Example 3: Based on Example 1, a modular design is adopted. Through the precise cooperation of the lifting linear component and the horizontal linear component, the workpiece is accurately positioned and transported in three-dimensional space, and the vertical electric sliding sleeve and the horizontal electric sliding sleeve are coordinated and controlled.

[0025] The conveying mechanism includes a conveying base 4 arranged on the loading workbench 3, a lifting linear assembly 401 arranged on the conveying base 4 for driving the mounting plate 2 to move in the vertical direction, a lifting slide plate 402 arranged on the lifting linear assembly 401, and a horizontal linear assembly 403 arranged on the lifting slide plate 402 for driving the mounting plate 2 to move in the horizontal direction. The lifting linear assembly 401 controls the lifting, and the horizontal linear assembly 403 controls the horizontal movement, moving the clamping mechanism arranged on the mounting plate 2 to the top of the flywheel housing connecting plate 101.

[0026] The lifting linear assembly 401 includes a vertical housing 404 arranged on the transport base 4, a vertical lead screw 405 arranged inside the vertical housing 404, and a vertical electric sliding sleeve 406 arranged on the vertical lead screw 405 for moving the lifting slide plate 402. The vertical electric sliding sleeve 406 slides inside the vertical housing 404 through the vertical lead screw 405 to drive the lifting slide plate 402 to move up and down.

[0027] The horizontal linear component 403 includes a horizontal housing 407 arranged on the lifting slide plate 402, a horizontal lead screw 408 arranged inside the horizontal housing 407, and a horizontal electric sliding sleeve 409 arranged on the horizontal lead screw 408 for moving the mounting plate 2. The horizontal electric sliding sleeve 409 slides within the horizontal housing 407 through the horizontal lead screw 408 to realize the horizontal movement of the mounting plate 2.

[0028] Working principle: Using this device requires placing the flywheel housing connecting plate 101 into the slot 305 on the material tray 304, and using the feeding conveyor belt 303 to transport the flywheel housing connecting plate 101 to the bottom side of the mounting plate 2. At this time, the lifting linear component 401 controls the lifting, and the horizontal linear component 403 controls the horizontal movement, moving the clamping mechanism arranged on the mounting plate 2 to the top of the flywheel housing connecting plate 101. The vertical electric sliding sleeve 406 slides in the vertical housing 404 through the vertical screw 405, thereby driving the lifting slide plate 402 to lift. The horizontal electric sliding sleeve 409 slides in the horizontal housing 407 through the horizontal screw 408. The installation plate 2 moves horizontally. The drive motor 207 drives the lifting screw 208 to rotate. The rotating lifting screw 208 drives the lifting block 204 to move up and down. This drives the movable gripper 202 to move to a new position through the transmission rod 205 and the transmission shaft 206. The movable grippers 202, which are close to each other, clamp the flywheel housing connecting plate 101 through the rubber pad 203 and move the flywheel housing connecting plate 101 into the vibratory grinder 1 for grinding. Since this method requires changing the direction, two sets of feeding mechanisms need to be used in conjunction to facilitate the worker to change the up and down direction of the flywheel housing connecting plate 101 on the material bracket 304 in a safe position.

[0029] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A grinding device for a flywheel housing connecting plate, comprising a vibratory grinder (1) and a flywheel housing connecting plate (101), characterized in that, include: Mounting plate (2) is arranged on the top side of the vibratory grinder (1); A clamping mechanism is arranged on the bottom side of the mounting plate (2) for moving the flywheel housing connecting plate (101) into the vibratory grinder (1); A conveying mechanism, arranged on the mounting plate (2), is used to move the position of the mounting plate (2) in the vertical and horizontal directions; The loading workbench (3) is arranged on the side of the vibratory grinder (1); Support feet (301) are arranged on the bottom side of the loading workbench (3) to support the loading workbench (3). The controller (302) is arranged on the loading workbench (3) and is used to control the equipment; The feeding mechanism is arranged on the feeding workbench (3) and is used to transport the flywheel housing connecting plate (101). The clamping mechanism also includes a drive component for driving.

2. The flywheel housing connecting plate grinding equipment as described in claim 1, characterized in that, The clamping mechanism includes: The handling arm (201) is arranged on the bottom side of the mounting plate (2); Movable gripper (202) is arranged on the underside of the conveying arm (201); A rubber pad (203) is arranged on the side where the two movable jaws (202) are close to each other, for fixing the flywheel housing connecting plate (101).

3. The flywheel housing connecting plate grinding equipment as described in claim 1, characterized in that, The driving component includes: The lifting block (204) is arranged inside the transport arm (201); A transmission rod (205) is arranged on the lifting block (204) and the movable gripper (202) for driving the movable gripper (202) to move; The drive shaft (206) is arranged at both ends of the drive rod (205) to cooperate with the movement of the drive rod (205); A power unit, arranged within the transport arm (201), is used to provide driving force.

4. The flywheel housing connecting plate grinding equipment as described in claim 3, characterized in that, The power assembly includes: A drive motor (207) is arranged inside the conveying arm (201) to provide driving force; The lifting screw (208) is arranged on the output end of the drive motor (207) and the lifting block (204) to cooperate with the drive motor (207) to drive the lifting block (204) to move.

5. The flywheel housing connecting plate grinding equipment as described in claim 1, characterized in that, The transport mechanism includes: The transport base (4) is placed on the loading workbench (3); The lifting linear assembly (401) is arranged on the transport base (4) and is used to drive the mounting plate (2) to move in the vertical direction; The lifting slide plate (402) is arranged on the lifting linear assembly (401).

6. The flywheel housing connecting plate grinding equipment as described in claim 5, characterized in that, The lifting slide plate (402) is provided with a horizontal linear component (403) for driving the mounting plate (2) to move in the horizontal direction.

7. The flywheel housing connecting plate grinding equipment as described in claim 6, characterized in that, The lifting linear assembly (401) includes: A vertical housing (404) is arranged on a transport base (4); A vertical lead screw (405) is arranged inside a vertical housing (404); A vertical electric sliding sleeve (406) is arranged on a vertical lead screw (405) and is used to drive the lifting slide plate (402) to move.

8. The flywheel housing connecting plate grinding equipment as described in claim 7, characterized in that, The horizontal linear component (403) includes: A horizontal housing (407) is arranged on a lifting slide plate (402); A horizontal lead screw (408) is arranged inside a horizontal housing (407); A horizontal electric sliding sleeve (409) is arranged on a horizontal lead screw (408) to drive the mounting plate (2) to move.

9. The flywheel housing connecting plate grinding equipment as described in claim 6, characterized in that, The feeding mechanism includes: The feeding conveyor belt (303) is arranged at the top of the feeding workbench (3); Material tray (304) is arranged on the conveyor belt of feeding conveyor belt (303); A slot (305) is provided at the top of the material tray (304) for placing the flywheel housing connecting plate (101).

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