An aluminum alloy casting inner wall polishing mechanism
Patent Information
- Application Number
- CN202521991381.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0003]但是,抛光所使用的抛光轮直径为固定的,若是对于不同直径的筒状铸件打磨时,需要更换其他直径的打磨轮,导致打磨设备需要停机较久的时间,从而降低了抛光效率
[0015]本申请实施例提供的技术方案可以包括以下有益效果:本申请设计了一种铝合金铸件内壁抛光机构,通过滑动构件的上升下降,可以改变四个凸块和抛光带之间的距离,从而改变四个抛光带之间所形成的圆周直径,进而可以对不同直径的铝合金铸件的内壁进行抛光工作,只需要短暂停机调节调径结构的使用直径即可,不需要繁琐的更换抛光轮,从而提高对铝合金铸件的抛光效率,以提高生产加工效率。
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Figure CN224914362U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alloy casting processing technology, and in particular to a polishing mechanism for the inner wall of aluminum alloy castings. Background Technology
[0002] Aluminum alloy castings refer to parts with specific shapes made from aluminum alloys (aluminum as the base material, with the addition of alloying elements such as copper, magnesium, silicon, and zinc to optimize performance) through a "casting process". After casting, the inner wall of cylindrical aluminum alloy castings may have defects such as rough protrusions, residual casting sand particles, micro-pores, and machining marks, which directly affect its performance. Therefore, the inner wall is polished.
[0003] However, the polishing wheel used for polishing has a fixed diameter. If you need to polish cylindrical castings of different diameters, you need to change to a polishing wheel of a different diameter, which will cause the polishing equipment to be shut down for a long time, thus reducing the polishing efficiency. Utility Model Content
[0004] This invention provides a polishing mechanism for the inner wall of aluminum alloy castings. By raising and lowering the sliding component, the distance between the four protrusions and the polishing belt can be changed, thereby changing the circumferential diameter formed by the four polishing belts. This allows for polishing of the inner wall of aluminum alloy castings with different diameters. Only a short pause is needed to adjust the diameter of the adjusting structure, eliminating the need for cumbersome replacement of polishing wheels. This improves the polishing efficiency of aluminum alloy castings and enhances production efficiency.
[0005] This utility model provides a polishing mechanism for the inner wall of an aluminum alloy casting, comprising:
[0006] Main spindle;
[0007] An adjustment component is disposed on the outside of the main rotating shaft, and the adjustment component is used to adjust the diameter that the diameter adjustment structure can polish;
[0008] The diameter adjustment structure is located on the outer side of one end of the main shaft. There are four sets of the diameter adjustment structure. The diameter adjustment structure is adapted to change the polishing diameter under the adjustment of the adjustment component and is used to polish aluminum alloy castings of different diameters.
[0009] The diameter adjustment structure includes a sliding member. A drive arm is rotatably mounted on one side of the sliding member, and an end-connecting frame is rotatably mounted on the other end of the drive arm. A receiving plate and a protrusion are fixedly mounted on the other side of the end-connecting frame. A lug is fixedly mounted on one side of the receiving plate by bolts. A polishing belt is fixedly mounted between the lugs. A guide assembly is mounted on one side of the end-connecting frame. The guide assembly is located at the bottom end of the sliding member and is used to stabilize the lateral position of the protrusion and the polishing belt.
[0010] In the aluminum alloy casting inner wall polishing mechanism of one embodiment of the present invention, four sliding grooves are provided on the outer side of the main rotating shaft, the sliding member is slidably disposed on the inner side of the sliding groove, the protrusion is semi-circular and made of rubber material, and the polishing belt is attached to the outer side of the protrusion.
[0011] In the aluminum alloy casting inner wall polishing mechanism of one embodiment of the present invention, the guide assembly includes a stabilizing telescopic rod, the stabilizing telescopic rod includes a fixed rod and a movable rod, the movable rod is slidably disposed inside the fixed rod, and a rod end seat is fixedly disposed at one end of the fixed rod that is away from the movable rod. The rod end seat is fixedly connected to the end connector frame, and a fixing block is fixedly disposed on one side of the other rod end seat. The fixing block is fixedly disposed at the bottom inner side of the slide groove.
[0012] In the aluminum alloy casting inner wall polishing mechanism of one embodiment of the present invention, a first spring is provided on the outer side of the movable rod, the first spring is fixedly disposed between the stabilizing telescopic rod and the rod end seat, a second spring is fixedly disposed on the top of the fixed block, and the second spring is fixedly disposed on the bottom end of the sliding member.
[0013] In the aluminum alloy casting inner wall polishing mechanism of one embodiment of the present invention, the adjusting component includes a screw ring, and a screw cylinder is threadedly connected to the inner side of the screw ring. The screw cylinder is slidably disposed on the outside of the main rotating shaft. The screw cylinder is fixedly connected to the sliding component through multiple supporting columns. A fixed shaft is rotatably disposed on the top of the screw ring. The other end of the fixed shaft is fixedly connected to a fixed ring through multiple connecting rods. The fixed ring is fixedly disposed on the outside of the main rotating shaft.
[0014] In the aluminum alloy casting inner wall polishing mechanism of one embodiment of the present invention, a servo motor is provided at the other end of the main rotating shaft, a support frame is fixedly provided at the bottom end of the servo motor, a hydraulic rod is fixedly provided on one side of the bottom end of the support frame, a hydraulic cylinder is externally connected to the hydraulic rod, the main rotating shaft is fixedly connected to the drive end of the servo motor, and the drive end of the servo motor is rotatably mounted on the top end of the support frame.
[0015] The technical solution provided in this application embodiment can include the following beneficial effects: This application designs an inner wall polishing mechanism for aluminum alloy castings. By the rise and fall of the sliding component, the distance between the four protrusions and the polishing belt can be changed, thereby changing the circumferential diameter formed between the four polishing belts. This allows for polishing of the inner wall of aluminum alloy castings with different diameters. Only a short pause is needed to adjust the diameter of the adjustment structure, eliminating the need for cumbersome replacement of polishing wheels. This improves the polishing efficiency of aluminum alloy castings and enhances production efficiency.
[0016] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural schematic diagram of an aluminum alloy casting inner wall polishing mechanism provided in an embodiment of this application;
[0019] Figure 2 This is a schematic diagram of the working state of an aluminum alloy casting inner wall polishing mechanism according to an embodiment of this application when polishing the inner wall of an aluminum alloy casting;
[0020] Figure 3 This is a schematic diagram of the combined structure of the main shaft and the adjustment assembly in an aluminum alloy casting inner wall polishing mechanism according to an embodiment of this application;
[0021] Figure 4 This is a schematic diagram of the disassembled structure of the diameter adjustment structure in an aluminum alloy casting inner wall polishing mechanism provided in an embodiment of this application.
[0022] Reference numerals: 1. Hydraulic rod; 101. Support frame; 102. Servo motor; 2. Main shaft; 201. Slide groove; 3. Adjustment assembly; 301. Threaded ring; 302. Threaded barrel; 303. Fixed shaft; 304. Connecting rod; 305. Fixed ring; 306. Support column; 4. Diameter adjustment structure; 401. Sliding component; 402. Drive arm; 403. End frame; 404. Support plate; 405. Protrusion; 406. Polishing belt; 407. Ear; 408. Stabilizing telescopic rod; 409. First spring; 410. Rod end seat; 411. Fixing block; 412. Second spring; 5. Aluminum alloy casting. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0026] like Figures 1 to 4 As shown, this application provides an aluminum alloy casting inner wall polishing mechanism, including: a diameter adjustment structure 4, which is disposed on the outer side of one end of the main rotating shaft 2. The diameter adjustment structure 4 is provided in four sets. The diameter adjustment structure 4 is adapted to change the polishing diameter under the adjustment of the adjustment component 3, and is used to polish aluminum alloy castings 5 of different diameters.
[0027] The diameter adjustment structure 4 includes a sliding member 401. A drive arm 402 is rotatably provided on one side of the sliding member 401, and an end bracket 403 is rotatably provided at the other end of the drive arm 402. A receiving plate 404 and a protrusion 405 are fixedly provided on the other side of the end bracket 403. A lug 407 is fixedly provided on one side of the receiving plate 404 by bolts. A polishing belt 406 is fixedly provided between the lugs 407. A guide component is provided on one side of the end bracket 403. The guide component is located at the bottom end of the sliding member 401 and is used to stabilize the lateral position of the protrusion 405 and the polishing belt 406.
[0028] After adopting the above technical solution, when increasing the polishing diameter, it is necessary to lower the four sliding components 401. The lowering of the sliding components 401 causes the included angle between the drive arm 402 and the main rotating shaft 2 to gradually increase. At the same time, the end bracket 403, the receiving plate 404 and the protrusion 405 will be driven to move laterally, so that the protrusion 405 gradually moves away from the main rotating shaft 2, thereby achieving the effect of increasing the polishing diameter. If the sliding components 401 rise, the polishing diameter will decrease. The setting of the lug 407 makes the polishing belt 406 easy to replace. When the polishing belt 406 is no longer usable, a new polishing belt 406 can be replaced, thus eliminating the need for cumbersome replacement of polishing wheels and improving the polishing efficiency of aluminum alloy castings, thereby improving production and processing efficiency.
[0029] It should be noted that four grooves 201 are provided on the outer side of the main rotating shaft 2, the sliding component 401 is slidably disposed on the inner side of the groove 201, the protrusion 405 is semi-circular and made of rubber material, and the polishing belt 406 is attached to the outer side of the protrusion 405.
[0030] In an optional embodiment, the four grooves 201 are provided for sliding of the sliding member 401 during adjustment, and the protrusion 405 is set as a semi-circle and made of rubber, so that after adjusting the polishing diameter of the diameter adjustment structure 4, the polishing strip 406 can be tightly attached to the inner wall of the aluminum alloy casting 5, and the 450 is deformed by compression, increasing the contact area between the polishing strip 406 and the inner wall of the aluminum alloy casting 5, thereby achieving a better polishing effect.
[0031] Specifically, the guide assembly includes a stabilizing telescopic rod 408, which includes a fixed rod and a movable rod. The movable rod is slidably disposed inside the fixed rod. A rod end seat 410 is fixedly disposed at the end of the fixed rod that is away from the movable rod. The rod end seat 410 is fixedly connected to the end connector 403. A fixing block 411 is fixedly disposed on one side of the other rod end seat 410. The fixing block 411 is fixedly disposed at the bottom inner side of the slide groove 201.
[0032] The movable rod is provided with a first spring 409 on its outer side. The first spring 409 is fixedly disposed between the stable telescopic rod 408 and the rod end seat 410. The top of the fixed block 411 is fixedly disposed with a second spring 412. The second spring 412 is fixedly disposed at the bottom of the sliding member 401.
[0033] In an optional embodiment, during adjustment, the movable rod slides inside the fixed rod, allowing the stabilizing telescopic rod 408 to change with the adjusted diameter and preventing the end bracket 403, the receiving plate 404, and the protrusion 405 from leaving their original lateral positions, thus providing a guiding and fixing effect. If the diameter adjustment structure 4 has been adjusted to the maximum polishing diameter, the first spring 409 remains in a compressed state, thereby providing a top force to the end bracket 403, the receiving plate 404, and the protrusion 405 at all times, ensuring that the lateral position of the adjusted protrusion 405 does not change arbitrarily. The second spring 412 is also in a compressed state, providing an upward force to the sliding member 401. The upward force is transmitted to the screw barrel 302 through the receiving column 306, making the screw barrel 302 and the screw ring 301 more secure and preventing easy loosening, thus improving safety during polishing.
[0034] For example, the adjusting component 3 includes a screw ring 301, with a screw cylinder 302 threadedly connected to the inner side of the screw ring 301. The screw cylinder 302 is slidably disposed on the outer side of the main rotating shaft 2. The screw cylinder 302 is fixedly connected to the sliding member 401 through a plurality of bearing posts 306. A fixed shaft 303 is rotatably disposed on the top of the screw ring 301. The other end of the fixed shaft 303 is fixedly connected to a fixed ring 305 through a plurality of connecting rods 304. The fixed ring 305 is fixedly disposed on the outer side of the main rotating shaft 2.
[0035] In an optional embodiment, when adjusting the polishing diameter of the adjusting structure 4, the screw ring 301 is rotated so that the screw barrel 302 can move up and down on the outside of the main rotating shaft 2. The screw barrel 302 can drive the sliding component 401 to slide up and down on the inside of the slide groove 201 through the support column 306, thereby achieving the effect of adjusting the polishing diameter of the adjusting structure 4. When not adjusting, the screw ring 301 and the screw barrel 302 will not rotate arbitrarily. Since the fixing ring 305 is fixed on the outside of the main rotating shaft 2, the adjusting component 3 will rotate along with the main rotating shaft 2 when it rotates.
[0036] For example, a servo motor 102 is provided at the other end of the main rotating shaft 2. A support frame 101 is fixedly provided at the bottom end of the servo motor 102. A hydraulic rod 1 is fixedly provided on one side of the bottom end of the support frame 101. A hydraulic cylinder is externally connected to the hydraulic rod 1. The main rotating shaft 2 is fixedly connected to the drive end of the servo motor 102. The drive end of the servo motor 102 passes through and rotates on the top end of the support frame 101.
[0037] In an optional embodiment, the working height of the diameter adjustment structure 4 can be adjusted by extending or shortening the hydraulic rod 1, thereby enabling comprehensive polishing of the inner wall of the aluminum alloy casting 5. The rotation of the main shaft 2 is driven by the servo motor 102, which facilitates the polishing process.
[0038] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0039] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0040] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0041] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0042] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A polishing mechanism for the inner wall of an aluminum alloy casting, characterized in that, include: Main spindle (2); Adjustment component (3), the adjustment component (3) is disposed on the outside of the main rotating shaft (2), the adjustment component (3) is used to adjust the diameter that the diameter adjustment structure (4) can polish; The diameter adjustment structure (4) is located on the outer side of one end of the main rotating shaft (2). The diameter adjustment structure (4) is provided in four sets. The diameter adjustment structure (4) is adapted to change the polishing diameter under the adjustment of the adjustment component (3) and is used to polish aluminum alloy castings (5) of different diameters. The diameter adjustment structure (4) includes a sliding member (401). A drive arm (402) is rotatably provided on one side of the sliding member (401), and an end bracket (403) is rotatably provided at the other end of the drive arm (402). A receiving plate (404) and a protrusion (405) are fixedly provided on the other side of the end bracket (403). A lug (407) is fixedly provided on one side of the receiving plate (404) by bolts. A polishing belt (406) is fixedly provided between the lugs (407). A guide component is provided on one side of the end bracket (403). The guide component is located at the bottom end of the sliding member (401) and is used to stabilize the lateral position of the protrusion (405) and the polishing belt (406).
2. The aluminum alloy casting inner wall polishing mechanism according to claim 1, characterized in that, The main rotating shaft (2) has four sliding grooves (201) on its outer side. The sliding member (401) is slidably disposed on the inner side of the sliding groove (201). The protrusion (405) is semi-circular and made of rubber material. The polishing belt (406) is attached to the outer side of the protrusion (405).
3. The aluminum alloy casting inner wall polishing mechanism according to claim 1, characterized in that, The guide assembly includes a stabilizing telescopic rod (408), which includes a fixed rod and a movable rod. The movable rod is slidably disposed inside the fixed rod. A rod end seat (410) is fixedly disposed at the end of the fixed rod that is away from the movable rod. The rod end seat (410) is fixedly connected to the end connector (403). A fixing block (411) is fixedly disposed on one side of the other rod end seat (410). The fixing block (411) is fixedly disposed at the bottom inner side of the slide groove (201).
4. The aluminum alloy casting inner wall polishing mechanism according to claim 3, characterized in that, A first spring (409) is provided on the outside of the movable rod. The first spring (409) is fixedly disposed between the stable telescopic rod (408) and the rod end seat (410). A second spring (412) is fixedly disposed at the top of the fixed block (411). The second spring (412) is fixedly disposed at the bottom of the sliding member (401).
5. The aluminum alloy casting inner wall polishing mechanism according to claim 1, characterized in that, The adjusting component (3) includes a screw ring (301), and a screw cylinder (302) is threadedly connected to the inner side of the screw ring (301). The screw cylinder (302) is slidably disposed on the outer side of the main rotating shaft (2). The screw cylinder (302) is fixedly connected to the sliding component (401) through multiple supporting columns (306). A fixed shaft (303) is rotatably disposed on the top of the screw ring (301). The other end of the fixed shaft (303) is fixedly connected to a fixed ring (305) through multiple connecting rods (304). The fixed ring (305) is fixedly disposed on the outer side of the main rotating shaft (2).
6. The aluminum alloy casting inner wall polishing mechanism according to claim 1, characterized in that, A servo motor (102) is provided at the other end of the main rotating shaft (2). A support frame (101) is fixedly provided at the bottom end of the servo motor (102). A hydraulic rod (1) is fixedly provided on one side of the bottom end of the support frame (101). The hydraulic rod (1) is externally connected to a hydraulic cylinder. The main rotating shaft (2) is fixedly connected to the drive end of the servo motor (102). The drive end of the servo motor (102) passes through and rotates on the top end of the support frame (101).