Multi-specification aluminum bar adaptive feeding and surface grinding device

Abstract

The utility model provides a kind of multi-specification aluminium bar self-adapting feeding and surface grinding device, it is related to aluminium bar processing technical field, including base;Fixed with equipment shell on base, two grinding rollers are rotated on equipment shell, and material supporting assembly, driving assembly and detection part are installed on base, and collecting tank, liquid pump and spray pipe are equipped on equipment shell.The laser diameter gauge of the detection part of the present application detects aluminium bar diameter in real time, cooperates microprocessor to automatically adjust the position of material supporting assembly and driving assembly, realizes the self-adapting feeding and positioning of multi-specification aluminium bar;The height adjusting function of the elastic compression structure of driving assembly and material supporting assembly cooperates, ensure the stable conveying and grinding of aluminium bar of different diameters;Spray pipe and collecting tank form cooling liquid circulation system, realize resource recycling while cooling, solve the problem that existing device is difficult to adapt multi-specification aluminium bar, feeding positioning precision is low, cooling resource is wasted, improve processing efficiency and environmental protection.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum rod processing technology, and more specifically, it relates to a multi-specification aluminum rod adaptive feeding and surface grinding device. Background Technology

[0002] Aluminum rod surface grinding is an important process in the aluminum processing industry, used to remove defects such as oxide scale and scratches from the surface of aluminum rods and improve surface finish.

[0003] The existing aluminum rod grinding equipment has the following problems:

[0004] Poor adaptability, mostly designed for aluminum bars of fixed specifications, requiring manual adjustment of multiple components when changing the specifications of aluminum bars, which is cumbersome and inefficient; insufficient feeding and positioning accuracy, aluminum bars are prone to displacement during the conveying process, resulting in uneven grinding thickness and affecting processing quality; cooling systems are mostly open designs, with large consumption of cooling liquid and no effective recycling, resulting in resource waste; lack of automated detection and adjustment mechanisms, relying on manual monitoring of aluminum bar specifications and processing status, which is labor-intensive and prone to errors. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a multi-specification aluminum rod adaptive feeding and surface grinding device, which solves the problems of poor adaptability, low feeding and positioning accuracy, waste of cooling resources, and low degree of automation of existing devices.

[0006] The purpose and effectiveness of this utility model, a multi-specification aluminum rod adaptive feeding and surface grinding device, are achieved by the following specific technical means:

[0007] A multi-specification aluminum rod adaptive feeding and surface grinding device includes a base; an equipment housing is fixed on the base, two grinding rollers rotate on the equipment housing, and a motor for driving the two grinding rollers to rotate is installed on the equipment housing; a collection box is fixed inside the equipment housing, and a liquid pump is fixed on the equipment housing. The liquid pump's suction pipe is connected to the collection box, and the liquid pump's discharge pipe is connected to a spray pipe located above the two grinding rollers.

[0008] Furthermore, a material support assembly is installed on the base. The material support assembly consists of a first hydraulic cylinder and a support base. Two first hydraulic cylinders are symmetrically fixed on the upper surface of the base. The extended ends of the two first hydraulic cylinders are fixed on the support base, and aluminum rods are placed on the support base.

[0009] Furthermore, a drive assembly is installed on the base. The drive assembly consists of a frame, a first sliding seat, a second hydraulic cylinder, a conveying wheel, and a spring. The frame is fixed on the base, the first sliding seat slides on the frame, and the second hydraulic cylinder is fixed on the frame. The extended end of the second hydraulic cylinder is fixed on the first sliding seat.

[0010] Furthermore, a second sliding seat slides on the first sliding seat, a conveying wheel is fixed to the bottom surface of the second sliding seat, and a motor for driving the conveying wheel to rotate is fixed on the second sliding seat. The conveying wheel is located directly above the aluminum rod, and two springs for the second sliding seat to return to its downward position are sleeved on the second sliding seat.

[0011] Furthermore, a detection unit is installed on the base. The detection unit consists of a mounting arm, an electric cylinder, a base block, and a laser diameter gauge. The mounting arm is fixed to the upper end face of the base. An electric cylinder is fixed on the mounting arm. A base block is fixed to the extended end of the electric cylinder. A laser diameter gauge is fixed on the base block. The laser diameter gauge is located on the rear side of the aluminum rod.

[0012] Furthermore, a control box is fixed on the base, and a microprocessor is installed inside the control box. The microprocessor is electrically connected to the laser diameter measuring instrument and the electric cylinder, and is also electrically connected to the drive pumps of the first hydraulic cylinder and the second hydraulic cylinder.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This application's laser diameter measuring instrument detects the diameter of aluminum bars and transmits signals to a microprocessor. It automatically controls the first hydraulic cylinder to adjust the height of the support and the second hydraulic cylinder to adjust the horizontal position of the conveyor wheel. Combined with the elastic clamping action of the spring, it achieves stable support and conveying of aluminum bars of different diameters without the need for manual adjustment.

[0015] The elastic clamping structure of the drive component in this application ensures no deviation during the aluminum rod feeding process, and the two grinding rollers grind synchronously to ensure uniform surface finish; automated detection and adjustment reduce manual intervention and greatly improve processing efficiency.

[0016] The nozzle of this application sprays cooling liquid into the grinding area. The cooled liquid flows into the collection tank and is then circulated back to the nozzle by a liquid pump, realizing the recycling of cooling resources and reducing consumption. Attached Figure Description

[0017] Figure 1 This is a perspective view of the multi-specification aluminum rod adaptive feeding and surface grinding device of this utility model.

[0018] Figure 2 This is the front view of the multi-specification aluminum rod adaptive feeding and surface grinding device of this utility model.

[0019] Figure 3 This is a right view of the multi-specification aluminum rod adaptive feeding and surface grinding device of this utility model.

[0020] Figure 4 This is a top view of the multi-specification aluminum rod adaptive feeding and surface grinding device of this utility model.

[0021] Figure 5 This is a perspective view of the drive component of this utility model.

[0022] Figure 6 This is a partial sectional view of the multi-specification aluminum rod adaptive feeding and surface grinding device of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Base; 101. Control box; 2. Equipment housing; 201. Grinding roller; 202. Collection box; 203. Nozzle; 3. Material support assembly; 301. First hydraulic cylinder; 302. Support; 4. Aluminum rod; 5. Drive assembly; 501. Frame; 502. First sliding seat; 503. Second hydraulic cylinder; 504. Second sliding seat; 505. Conveyor wheel; 506. Spring; 6. Detection unit; 601. Mounting arm; 602. Electric cylinder; 603. Base block; 604. Laser diameter gauge. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The use of terms such as "a," "an," or "the" in this utility model patent application specification and claims does not indicate a quantity limitation, but rather indicates the presence of at least one. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; these relative positional relationships may change accordingly when the absolute position of the described object changes.

[0027] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0028] Example 1: As shown in the attached document Figure 1 To be continued Figure 6 As shown:

[0029] This utility model provides a multi-specification aluminum rod adaptive feeding and surface grinding device, including a base 1; a device housing 2 is fixed on the base 1, and two grinding rollers 201 rotate on the device housing 2. A motor for driving the two grinding rollers 201 to rotate is installed on the device housing 2; a collection box 202 is fixed inside the device housing 2, and a liquid pump is fixed on the device housing 2. The liquid pump's suction pipe is connected to the collection box 202, and the liquid pump's discharge pipe is connected to the spray pipe 203. The spray pipe 203 is located above the two grinding rollers 201. During use, the liquid pump draws liquid from the collection box 202 and sprays it out through the spray pipe 203 to cool the aluminum rods 4. The cooled liquid enters the collection box 202 for collection, achieving the purpose of water saving.

[0030] The base 1 is equipped with a material support assembly 3, which consists of a first hydraulic cylinder 301 and a support 302. Two first hydraulic cylinders 301 are symmetrically fixed on the upper surface of the base 1. The extended ends of the two first hydraulic cylinders 301 are fixed on the support 302. An aluminum rod 4 is placed on the support 302. Driving the two first hydraulic cylinders 301 to extend and retract can adjust the height of the support 302, thereby adapting to the processing of different aluminum rods 4.

[0031] The base 1 is equipped with a drive assembly 5, which consists of a frame 501, a first sliding seat 502, a second hydraulic cylinder 503, a second sliding seat 504, a conveying wheel 505, and a spring 506. The frame 501 is fixed on the base 1, the first sliding seat 502 slides on the frame 501, and the second hydraulic cylinder 503 is fixed on the frame 501. The extended end of the second hydraulic cylinder 503 is fixed on the first sliding seat 502.

[0032] The first sliding seat 502 has a second sliding seat 504 sliding on it. The bottom surface of the second sliding seat 504 is fixed with a conveying wheel 505. The second sliding seat 504 is fixed with a motor for driving the conveying wheel 505 to rotate. The conveying wheel 505 is located directly above the aluminum rod 4. Two springs 506 are sleeved on the second sliding seat 504 for resetting the second sliding seat 504 downward. When the aluminum rod 4 is moved, the second hydraulic cylinder 503 is driven to extend until the conveying wheel 505 elastically contacts the outer wall of the aluminum rod 4, and the conveying wheel 505 is driven to rotate to realize the movement of the aluminum rod 4.

[0033] The base 1 is equipped with a detection unit 6, which consists of a mounting arm 601, an electric cylinder 602, a base block 603, and a laser diameter gauge 604. The mounting arm 601 is fixed to the upper end face of the base 1, and the electric cylinder 602 is fixed on the mounting arm 601. The base block 603 is fixed to the extended end of the electric cylinder 602, and the laser diameter gauge 604 is fixed on the base block 603. The laser diameter gauge 604 is located on the rear side of the aluminum rod 4.

[0034] Example 2: Based on Example 1, a control box 101 is fixed on the base 1. A microprocessor is installed in the control box 101. The microprocessor is electrically connected to the laser diameter measuring instrument 604 and the electric cylinder 602. The microprocessor is also electrically connected to the drive pumps of the first hydraulic cylinder 301 and the second hydraulic cylinder 503. During use, the laser diameter measuring instrument 604 detects the diameter of the aluminum rod 4 and transmits the signal to the microprocessor. The microprocessor drives the first hydraulic cylinder 301 to extend and retract to accommodate the two grinding rollers 201.

[0035] Working principle: During use, the aluminum rod 4 to be processed is placed in the arc-shaped groove of the support 302; after the equipment is started, the laser diameter gauge 604 detects the diameter of the aluminum rod 4 and transmits the signal to the microprocessor in the control box 101; according to the detection data, the microprocessor controls the extension and retraction of the first hydraulic cylinder 301 to adjust the height of the support 302 so that the center of the aluminum rod 4 is aligned with the center of the two grinding rollers 201; at the same time, it controls the extension of the second hydraulic cylinder 503 to push the first sliding seat 502 down until the conveying wheel 505 makes elastic contact with the surface of the aluminum rod 4, and the spring 506 provides... Maintain continuous clamping force; start the drive motors of the grinding roller 201 and the conveyor wheel 505. The conveyor wheel 505 drives the aluminum rod 4 to move towards the grinding roller 201 at a uniform speed for surface grinding. During the grinding process, the liquid pump draws out the cooling liquid from the collection box 202 and sprays it onto the grinding area through the atomizing nozzle of the spray pipe 203 to cool the aluminum rod 4 and the grinding roller 201. The cooled liquid flows back into the collection box 202 for recycling. If it is necessary to replace the aluminum rod 4 with a different specification, the above steps can be repeated without manually adjusting the equipment parameters, thus achieving adaptive processing.

[0036] Although this application has been described with reference to the foregoing embodiments, those skilled in the art will understand that various changes can be made without departing from the spirit and scope of this application as defined by the appended claims. While this specification contains details of many specific implementations, these should not be construed as limiting the scope of the claims, but rather as descriptions of features specific to particular embodiments. The scope of this application is defined by the appended claims and their equivalents, and is not limited to the embodiments described above.

Claims

1. A multi-specification aluminum rod adaptive feeding and surface grinding device, characterized in that: Includes a base (1); a device housing (2) is fixed on the base (1), two grinding rollers (201) are rotatably mounted on the device housing (2), and a motor for driving the two grinding rollers (201) to rotate is installed on the device housing (2); a collection box (202) is fixed inside the device housing (2), a liquid pump is fixed on the device housing (2), the liquid pump's suction pipe is connected to the collection box (202), and the liquid pump's discharge pipe is connected to the spray pipe (203), which is located above the two grinding rollers (201).

2. The adaptive feeding and surface grinding device for multi-specification aluminum rods as described in claim 1, characterized in that: The base (1) is equipped with a material support assembly (3), which consists of a first hydraulic cylinder (301) and a support (302). Two first hydraulic cylinders (301) are symmetrically fixed on the upper surface of the base (1), and the protruding ends of the two first hydraulic cylinders (301) are fixed on the support (302). An aluminum rod (4) is placed on the support (302).

3. The adaptive feeding and surface grinding device for multi-specification aluminum rods as described in claim 2, characterized in that: A drive assembly (5) is installed on the base (1). The drive assembly (5) consists of a frame (501), a first sliding seat (502), a second hydraulic cylinder (503), a second sliding seat (504), a conveyor wheel (505), and a spring (506). The frame (501) is fixed on the base (1). The first sliding seat (502) slides on the frame (501). The second hydraulic cylinder (503) is fixed on the frame (501). The extended end of the second hydraulic cylinder (503) is fixed on the first sliding seat (502).

4. The adaptive feeding and surface grinding device for multi-specification aluminum rods as described in claim 3, characterized in that: A second sliding seat (504) slides on the first sliding seat (502). A conveying wheel (505) is fixed on the bottom surface of the second sliding seat (504). A motor for driving the conveying wheel (505) to rotate is fixed on the second sliding seat (504). The conveying wheel (505) is located directly above the aluminum rod (4). Two springs (506) for the second sliding seat (504) to return to its downward position are sleeved on the second sliding seat (504).

5. The adaptive feeding and surface grinding device for multi-specification aluminum rods as described in claim 4, characterized in that: The base (1) is equipped with a detection unit (6), which consists of a mounting arm (601), an electric cylinder (602), a base block (603), and a laser diameter gauge (604). The mounting arm (601) is fixed to the upper end face of the base (1), and the electric cylinder (602) is fixed on the mounting arm (601). The base block (603) is fixed to the extended end of the electric cylinder (602), and the laser diameter gauge (604) is fixed on the base block (603). The laser diameter gauge (604) is located on the rear side of the aluminum rod (4).

6. The adaptive feeding and surface grinding device for multi-specification aluminum rods as described in claim 5, characterized in that: A control box (101) is fixed on the base (1). A microprocessor is installed inside the control box (101). The microprocessor is electrically connected to the laser diameter measuring instrument (604) and the electric cylinder (602). The microprocessor is also electrically connected to the drive pumps of the first hydraulic cylinder (301) and the second hydraulic cylinder (503).

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