An assembly positioning structure for optical sensor production

Abstract

The utility model relates to optical sensor production technical field, and disclose a kind of for optical sensor production's assembly positioning structure, including support assembly, the top of support assembly is equipped with rotary table component, brake positioning assembly and hydraulic assembly component, rotary table component is installed at the bottom of brake positioning assembly.The utility model changes brake positioning assembly by the original positioning structure, can make by adjusting rotating machine drive threaded rod, then realize clamping work, realized without additional power, rotating rotating machine can drive clamping plate to complete clamping or loosen, simple and efficient, part collocation sliding structure can also avoid jamming.Clinging force, rely on threaded rod transmission, the stable output of force, and can be adjusted rotating machine parameter to adjust strength, adapt to the clamping demand of different material, size.

Description

Technical Field

[0001] This utility model relates to the field of optical sensor manufacturing technology, specifically to an assembly and positioning structure for optical sensor manufacturing. Background Technology

[0002] In the manufacturing process of optical sensors, the realization of their core functions depends heavily on the precise relative position and coaxiality between optical components (such as lenses, filters, photosensitive chips, etc.).

[0003] However, the existing devices have shortcomings. When performing positioning work, they often require additional power, the process is cumbersome and prone to jamming; the clamping force is unstable, difficult to adjust and has low adaptability, making it difficult to meet diverse and precise clamping needs. Utility Model Content

[0004] The purpose of this utility model is to provide an assembly and positioning structure for the production of optical sensors, which solves the problems of existing devices that often require additional power, have cumbersome processes and are prone to jamming during positioning operations; have poor stability in clamping force, are difficult to adjust and have low adaptability, and are difficult to meet diverse and precise clamping requirements.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an assembly and positioning structure for the production of optical sensors, including a support assembly. A rotary table assembly, a braking positioning assembly, and a hydraulic assembly assembly are mounted on the top of the support assembly, and the rotary table assembly is mounted on the bottom of the braking positioning assembly.

[0007] The braking positioning assembly includes an adjustment box, the inside of which is provided with a movable cavity, and an adjustment mechanism is provided on the inner side of the movable cavity via a bracket. The output end of the adjustment mechanism is provided with a transmission threaded rod, and the outer sides of both ends of the transmission threaded rod are provided with threaded port moving plates. The threaded port moving plates are slidably disposed between the limiting side plates. There are two threaded port moving plates in total, and they are symmetrically arranged. The top of the threaded port moving plates is provided with an anti-slip clamp.

[0008] Furthermore, the bracket assembly includes a mounting platform, a support plate is mounted on one side of the top of the mounting platform, a shock-absorbing bracket is provided on one side of the top of the mounting platform, the shock-absorbing bracket is located on one side of the support plate, a mounting top plate is mounted on the top of the support plate, and a working lens is provided on the outer middle of the support plate.

[0009] Furthermore, the rotary table assembly includes a rotary motor, which is mounted on the bottom of the shock-absorbing bracket via a support. The output end of the rotary motor is provided with a connecting rod, which is located in the middle of the rotary table. Welded pipes are installed on the top of both sides of the rotary table.

[0010] Furthermore, the braking positioning assembly includes an adjustment box, which is located at the top of the linkage rod and is installed on the top of the welded pipes on both sides.

[0011] Furthermore, one end of the transmission threaded rod is configured as a positive threaded rod, and the other end of the transmission threaded rod is configured as a negative threaded rod. The positive threaded rod and the negative threaded rod are limited on the outer side by the threaded opening moving plate, and the anti-slip clamp is provided through the top of the adjusting box.

[0012] Furthermore, the hydraulic assembly includes a hydraulic rod, which is mounted on the top of the mounting plate via a bracket. The rod body extends through the mounting plate, and a lifting pressure plate is installed at the bottom of the hydraulic rod. Mechanical grippers are provided on both sides of the lifting pressure plate.

[0013] This utility model has the following beneficial effects:

[0014] (1) By changing the original positioning structure to a braking positioning component, this utility model enables clamping work by adjusting the rotating mechanism to drive the threaded rod. This achieves clamping or releasing without additional power; simply rotating the rotating mechanism drives the clamping plate to complete clamping or releasing, which is simple and efficient. Some models with sliding structures can also avoid jamming. In terms of clamping force, the output force is stable due to the threaded rod transmission, and the force can be adjusted by adjusting the rotating mechanism parameters to adapt to the clamping needs of different materials and sizes.

[0015] (2) By installing a rotary table assembly on the device, the present invention enables the material to be clamped and positioned to be rotated and assembled during assembly work by the rotary table assembly, thus making the device more comprehensive in assembly work.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the device;

[0019] Figure 2 This is a schematic diagram of the rotary table assembly in the device;

[0020] Figure 3 This is a schematic diagram of the hydraulic assembly components in the device;

[0021] Figure 4 This is a schematic diagram of the braking and positioning components in the device;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Support assembly; 2. Rotary table assembly; 3. Braking and positioning assembly; 4. Hydraulic assembly assembly; 101. Mounting platform; 102. Support plate; 103. Mounting top plate; 104. Working lens; 105. Shock-absorbing bracket; 201. Rotary motor; 202. Rotary table; 203. Linkage rod; 204. Welded pipe; 301. Adjustment box; 302. Adjustment mechanism; 303. Transmission threaded rod; 304. Threaded port moving plate; 305. Limiting side plate; 306. Anti-slip clamp; 401. Hydraulic rod; 402. Lifting pressure plate; 403. Mechanical gripper; 3031. Positive threaded rod; 3032. Negative threaded rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is an assembly and positioning structure for the production of optical sensors, including a support assembly 1, a rotary table assembly 2, a braking positioning assembly 3 and a hydraulic assembly assembly 4 mounted on the top of the support assembly 1, and the rotary table assembly 2 mounted on the bottom of the braking positioning assembly 3.

[0026] The braking positioning assembly 3 includes an adjustment box 301. The adjustment box 301 has an internal movable cavity, and an adjustment mechanism 302 is provided on the inner side of the movable cavity via a bracket. The output end of the adjustment mechanism 302 is provided with a transmission threaded rod 303. The outer sides of both ends of the transmission threaded rod 303 are provided with threaded port moving plates 304. The threaded port moving plates 304 are slidably disposed between the limiting side plates 305. There are two threaded port moving plates 304, which are symmetrically arranged. The top of the threaded port moving plates 304 is provided with an anti-slip clamping block 306.

[0027] By changing the original positioning structure to a braking positioning component 3, the clamping operation can be achieved by adjusting the rotating mechanism 302 to drive the transmission threaded rod 303. This eliminates the need for additional power; simply rotating the rotating mechanism drives the clamping plate to complete clamping or releasing, making it simple and efficient. Some models, when combined with a sliding structure, can also avoid jamming. In terms of clamping force, relying on the threaded rod transmission, the force output is stable, and the force can be adjusted by adjusting the rotating mechanism parameters to adapt to the clamping needs of different materials and sizes.

[0028] The support assembly 1 includes a mounting platform 101, a support plate 102 mounted on one side of the top of the mounting platform 101, a shock-absorbing bracket 105 located on one side of the top of the mounting platform 101, a mounting top plate 103 mounted on the top of the support plate 102, and a working lens 104 located on the outer side of the middle of the support plate 102. The mounting platform 101 in the support assembly 1 provides bottom support for the entire structure, the support plate 102 connects to the mounting top plate 103 and supports the hydraulic assembly assembly 4, the shock-absorbing bracket 105 reduces the vibration of the rotary table assembly 2 during operation, and the working lens 104 on the outer side of the support plate 102 can observe the assembly process in real time to ensure assembly accuracy.

[0029] The rotary table assembly 2 includes a rotary motor 201, which is mounted on the bottom of the shock-absorbing bracket 105 via a bracket. The output end of the rotary motor 201 is provided with a connecting rod 203, which is located in the middle of the rotary table 202. Welded pipes 204 are installed on the top of both sides of the rotary table 202. The rotary motor 201 of the rotary table assembly 2 provides rotational power, which drives the rotary table 202 on the top to rotate through the connecting rod 203. The welded pipes 204 on the top of both sides of the rotary table 202 are connected to and support the adjustment box 301 of the braking positioning assembly 3, ultimately realizing the angle adjustment of the adjustment box 301 and the optical sensor to be assembled inside.

[0030] The braking positioning assembly 3 includes an adjustment box 301, which is located on the top of the linkage rod 203 and is installed on the top of the welded pipes 204 on both sides.

[0031] One end of the transmission threaded rod 303 is designated as a positive threaded rod 3031, and the other end is designated as a negative threaded rod 3032. The positive threaded rod 3031 and the negative threaded rod 3032 are externally limited by the threaded opening moving plate 304. An anti-slip clamp 306 is installed through the top of the regulating box 301. After the regulating mechanism 302 of the braking positioning assembly 3 is activated, it drives the transmission threaded rod 303 to rotate. Because one end of the transmission threaded rod 303 is a positive threaded rod 3031 and the other end is a negative threaded rod 3032, and they are respectively limited by the two threaded opening moving plates 304, and the threaded opening moving plates 304 are slidably positioned between the limiting side plates 305 to restrict the direction of movement, when the transmission threaded rod 303 rotates, the two threaded opening moving plates 304 move synchronously towards or in opposite directions along the limiting side plates 305, thereby driving the anti-slip clamp 306 that penetrates the top of the regulating box 301. Clamp or release the optical sensor to be assembled to achieve precise positioning.

[0032] The hydraulic assembly assembly 4 includes a hydraulic rod 401, which is mounted on the top of the mounting plate 103 via a bracket. The rod of the hydraulic rod 401 passes through the mounting plate 103, and a lifting pressure plate 402 is mounted on the bottom of the hydraulic rod 401. Mechanical grippers 403 are provided on both sides of the lifting pressure plate 402. The hydraulic rod 401 of the hydraulic assembly assembly 4 provides vertical power. After the rod passes through the mounting plate 103, it drives the lifting pressure plate 402 at the bottom to move up and down. At the same time, the mechanical grippers 403 on both sides of the lifting pressure plate 402 can assist in clamping the optical sensor component and complete the assembly action in conjunction with the lifting pressure plate 402.

[0033] This assembly and positioning structure for optical sensor production utilizes a support assembly 1 for overall installation support, a rotary table assembly 2 for angle adjustment, a braking positioning assembly 3 for precise clamping and positioning, and a hydraulic assembly assembly 4 for assembly. These three components work together to achieve efficient assembly of the optical sensor. The mounting platform 101 in the support assembly 1 provides bottom support for the entire structure. A support plate 102 connects to the top mounting plate 103 and supports the hydraulic assembly assembly 4. A shock-absorbing bracket 105 reduces vibration during the operation of the rotary table assembly 2. Simultaneously, a working lens 104 on the outside of the support plate 102 allows real-time observation of the assembly process to ensure assembly accuracy. The rotary motor 201 of the rotary table assembly 2 provides rotational power, driving the top rotary table 202 to rotate via a connecting rod 203. Welded pipes 204 on both sides of the top of the rotary table 202 connect to and support the adjustment box 301 of the braking positioning assembly 3, ultimately achieving angle adjustment of the adjustment box 301 and the optical sensor to be assembled inside. The adjustment mechanism 302 of the braking positioning assembly 3... After startup, the transmission threaded rod 303 rotates. Since one end of the transmission threaded rod 303 is a positive thread 3031 and the other end is a negative thread 3032, and both are respectively engaged with two threaded port moving plates 304, and the threaded port moving plates 304 are slidably positioned between the limiting side plates 305 to restrict the direction of movement, when the transmission threaded rod 303 rotates, the two threaded port moving plates 304 move synchronously towards or away from each other along the limiting side plates 305. This causes the anti-slip clamping block 306, which penetrates the top of the adjustment box 301, to clamp or release the optical sensor to be assembled for precise positioning. The hydraulic rod 401 of the hydraulic assembly assembly 4 provides vertical power. After the rod penetrates the mounting top plate 103, it drives the lifting pressure plate 402 at the bottom to move up and down. Simultaneously, the mechanical grippers 403 on both sides of the lifting pressure plate 402 assist in clamping the optical sensor component, working in conjunction with the lifting pressure plate 402. The assembly process is as follows: First, in the initial preparation stage, the optical sensor component to be assembled is placed on top of the adjustment box 301 of the braking positioning assembly 3, ensuring that the component is located between the two anti-slip clamps 306. At the same time, it is checked whether the mounting platform 101 and support plate 102 of the bracket assembly 1 are stable, and whether the angle of the working lens 104 is adjusted to a position where the assembly area can be clearly observed. Then, the angle adjustment stage is entered. The rotary motor 201 of the rotary table assembly 2 is started. The rotary motor 201 outputs power to drive the connecting rod 203 to rotate. The connecting rod 203 drives the rotary table 202 and the adjustment box 301 connected to the top by the welding pipe 204 to rotate synchronously. The angle of the component to be assembled is observed through the working lens 104. When the angle is adjusted to the position suitable for assembly, the rotary motor 201 is turned off to complete the angle positioning.The clamping and fixing stage then begins. The adjusting mechanism 302 of the braking and positioning assembly 3 is activated, causing the transmission threaded rod 303 to rotate. Since the positive thread 3031 and negative thread 3032 of the transmission threaded rod 303 respectively engage with two threaded port moving plates 304, and these moving plates 304 are restricted to horizontal movement by the positioning edge plate 305, the two moving plates 304 will slide towards each other, thereby causing the top anti-slip clamping block 306 to clamp the optical sensor component to be assembled. After clamping, the adjusting mechanism 302 is closed to ensure the component does not shift during assembly. Next, the hydraulic assembly stage begins. The hydraulic rod 401 of the hydraulic assembly assembly 4 is activated. The hydraulic rod 401 extends downwards, causing the bottom lifting pressure plate 402 to move towards the component to be assembled. If auxiliary clamping of the assembly parts is required, the mechanical grippers 403 on both sides of the lifting pressure plate 402 can clamp the parts, and then the lifting pressure plate 402... The assembly process involves applying pressure to complete the assembly action. During assembly, the working lens 104 monitors the assembly accuracy in real time to ensure that the assembly meets the requirements. Finally, the product enters the reset and removal stage. After assembly, the hydraulic rod 401 is controlled to retract upwards, driving the lifting pressure plate 402 and mechanical gripper 403 to reset. Then, the adjusting mechanism 302 is started to rotate in the opposite direction, causing the transmission threaded rod 303 to drive the two threaded moving plates 304 to slide in the opposite direction. The anti-slip clamp 306 releases the assembled optical sensor. Finally, the angle of the adjusting box 301 can be adjusted through the rotary table assembly 2 to facilitate the removal of the assembled product, completing one assembly cycle.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An assembly and positioning structure for optical sensor production, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is equipped with a rotary table assembly (2), a brake positioning assembly (3) and a hydraulic assembly assembly (4), and the rotary table assembly (2) is installed at the bottom of the brake positioning assembly (3). The braking positioning assembly (3) includes an adjustment box (301). The adjustment box (301) has an open movable cavity inside, and an adjustment mechanism (302) is provided on the inner side of the movable cavity through a bracket. The output end of the adjustment mechanism (302) is provided with a transmission threaded rod (303). The outer sides of both ends of the transmission threaded rod (303) are provided with threaded port moving plates (304). The threaded port moving plates (304) are slidably disposed between the limiting side plates (305). There are two threaded port moving plates (304) in total, and they are symmetrically arranged. The top of the threaded port moving plates (304) is provided with an anti-slip clamp (306).

2. The assembly positioning structure for optical sensor production according to claim 1, characterized in that: The bracket assembly (1) includes a mounting platform (101), a support plate (102) is mounted on one side of the top of the mounting platform (101), a shock-absorbing bracket (105) is provided on one side of the top of the mounting platform (101), the shock-absorbing bracket (105) is located on one side of the support plate (102), a mounting top plate (103) is mounted on the top of the support plate (102), and a working lens (104) is provided on the outer side of the middle of the support plate (102).

3. The assembly positioning structure for optical sensor production according to claim 1, characterized in that: The rotary table assembly (2) includes a rotary motor (201), which is mounted on the bottom of the shock-absorbing bracket (105) via a bracket. The output end of the rotary motor (201) is provided with a connecting rod (203), which is located in the middle of the rotary table (202). Welded pipes (204) are installed on the top of both sides of the rotary table (202).

4. The assembly positioning structure for optical sensor production according to claim 1, characterized in that: The braking positioning assembly (3) includes an adjustment box (301), which is located on the top of the linkage rod (203) and is installed on the top of the welded pipes (204) on both sides.

5. The assembly positioning structure for optical sensor production according to claim 1, characterized in that: One end of the transmission threaded rod (303) is a positive threaded rod (3031), and the other end of the transmission threaded rod (303) is a negative threaded rod (3032). The positive threaded rod (3031) and the negative threaded rod (3032) are limited on the outside of the threaded opening moving plate (304), and the anti-slip clamp (306) is provided through the top of the regulating box (301).

6. The assembly positioning structure for optical sensor production according to claim 1, characterized in that: The hydraulic assembly assembly (4) includes a hydraulic rod (401), which is mounted on the top of the mounting plate (103) by a bracket. The rod of the hydraulic rod (401) passes through the mounting plate (103). A lifting pressure plate (402) is installed at the bottom of the hydraulic rod (401), and mechanical grippers (403) are provided on both sides of the lifting pressure plate (402).

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