Adjustable multifunctional crimping clamp

Abstract

The utility model discloses a kind of adjustable multifunctional crimping clamps, comprising: clamp main body, clamp base being set on clamp main body, movable setting on the carrier and the pressure head subassembly of clamp base, the pressure head subassembly includes the spanner subassembly being set on clamp main body and the pressure head being movably connected with spanner subassembly, a plurality of fixed holes are arranged on the clamp base, the carrier is installed in different fixed holes by bolt to adjust the installation position of carrier, pressure sensor is further provided on the clamp main body, the pressure sensor is connected with the controller of background, the adjustable multifunctional crimping clamp of the utility model, pressure head can be quickly replaced according to different elements, the position of carrier can be flexibly adjusted, greatly improve the adaptation ability of assembly tool to multiple special-shaped elements.

Description

Technical Field

[0001] This utility model relates to the technical field of assembly tooling, and in particular to an adjustable multi-functional crimping fixture. Background Technology

[0002] Currently, in the electronics or electromechanical assembly industry, some product modules contain multiple functional components with varying structural dimensions. These components need to be uniformly press-fitted into a specific frame to form a complete functional module. In traditional processes, manual labor or simple tools are commonly used for the pressing operation.

[0003] This type of traditional assembly method has the following shortcomings: (1) Poor consistency of pressing: It is not easy to control the pressure and direction of manual application, and quality problems such as insufficient pressing, misalignment, and loose assembly often occur; (2) The frame and components are easily damaged: If components with different structures are pressed in the same way, it is easy to cause pressure mismatch, resulting in local deformation of the frame or damage to the components. (3) Low changeover efficiency: Manual operation requires repeated adjustment of tools or posture for different components, which makes it difficult to meet the needs of rapid assembly of multiple categories; (4) Lack of process monitoring capability: It is impossible to perceive in real time whether the applied pressure is within a reasonable range, which may lead to the hidden danger of over- or under-pressing, thus affecting the reliability of the product.

[0004] Existing technologies cannot meet the needs of precise and diverse pressing operations. There is an urgent need for a multifunctional pressing clamp that can quickly change the pressing head according to different structural components, adjust the pressing position, and has pressure monitoring function. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an adjustable multi-functional crimping fixture. The crimping head can be quickly replaced according to different components, and the position of the carrier can be flexibly adjusted, greatly improving the adaptability of the assembly tooling to various irregularly shaped components. Through the fine-tuning of the carrier position and the cooperation of the crimping head, precise alignment between the component and the frame can be achieved, thereby improving the consistency of crimping and reducing assembly errors. It also has a pressure detection function.

[0006] To solve the above-mentioned technical problems, the present invention adopts an adjustable multi-functional crimping fixture, comprising: a fixture body, a fixture base disposed on the fixture body, a carrier movably disposed on the fixture base, and a crimping head assembly. The crimping head assembly includes a wrench assembly disposed on the fixture body and a crimping head movably connected to the wrench assembly. The fixture base has a plurality of fixing holes arranged in an array. The carrier is installed in different fixing holes by bolts to adjust the installation position of the carrier. The fixture body is also provided with a pressure sensor, which is connected to a controller in the background.

[0007] In a preferred embodiment of this utility model, a display screen is provided on the front of the clamp body, which is electrically connected to the pressure sensor to display the pressure value transmitted by the pressure sensor.

[0008] In a preferred embodiment of the present invention, limit stops are provided at the four corners of the clamp base.

[0009] In a preferred embodiment of this utility model, the limiting block has an "L" shaped structure.

[0010] In a preferred embodiment of this utility model, the pressure head is threaded or snap-fitted to the wrench assembly.

[0011] The beneficial effects of this utility model are: the pressure head can be quickly replaced according to different components, and the position of the carrier can be flexibly adjusted, which greatly improves the adaptability of the assembly tooling to various irregular components. Through the fine adjustment of the position of the carrier and the cooperation of the pressure head, the precise alignment between the component and the frame can be achieved, thereby improving the consistency of pressing and reducing assembly errors. It also has a pressure detection function. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein: Figure 1 This is a schematic diagram of the adjustable multi-functional crimping clamp of this utility model; Figure 2 This is a side view of the adjustable multi-functional crimping clamp of this utility model; Figure 3 This is a top view of the adjustable multi-functional crimping clamp of this utility model. Detailed Implementation

[0013] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0014] Please see Figure 1-3This utility model discloses an adjustable multi-functional crimping fixture, comprising: a fixture body 1, a fixture base 2 disposed on the fixture body, a carrier movably disposed on the fixture base, and a crimping head assembly 3. Specifically, the crimping head assembly includes a wrench assembly 4 disposed on the fixture body and a crimping head 5 movably connected to the wrench assembly. The crimping head and the wrench assembly are connected by threads or snaps, making disassembly and assembly convenient. It adopts a modular design, allowing the crimping head to be quickly replaced according to different components, and the carrier position can be flexibly adjusted, greatly improving the adaptability of the assembly tooling to various irregularly shaped components and meeting the practical needs of one clamp for multiple uses.

[0015] Specifically, the fixture base has a number of fixing holes 6 arranged in an array. The carrier 7 is installed in different fixing holes by bolts to adjust the installation position of the carrier. In other embodiments, the carrier and the fixture base can also be connected by a slide rail structure, which can be finely adjusted in the X, Y or Z axis directions to ensure that the pressure head and the component are accurately aligned. Limiting blocks 8 can be set at the four corners of the fixture base. The limiting blocks are "L" shaped to further enhance stability and accuracy.

[0016] Specifically, a pressure sensor is also installed on the main body of the clamp, which is connected to the controller in the background. A display screen is installed on the front of the main body of the clamp, which is electrically connected to the pressure sensor to display the pressure value transmitted by the pressure sensor. The user can input the target pressure value through the control panel or software interface. The PLC controller monitors the actual pressure in real time during the pressing process and compares it with the set value. Once an abnormality occurs, it will automatically alarm and remind the operator to stop the operation.

[0017] The beneficial effects of this utility model are as follows: the pressure head can be quickly replaced according to different components, and the position of the carrier can be flexibly adjusted, which greatly improves the adaptability of the assembly tooling to various irregular components. Through the fine adjustment of the position of the carrier and the cooperation of the pressure head, the precise alignment between the component and the frame can be achieved, thereby improving the consistency of pressing and reducing assembly errors. It also has a pressure detection function.

[0018] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An adjustable multi-functional crimping clamp, characterized in that, include: The fixture includes a main body, a fixture base mounted on the main body, a carrier movably mounted on the fixture base, and a pressure head assembly. The pressure head assembly includes a wrench assembly mounted on the main body and a pressure head movably connected to the wrench assembly. The fixture base has a plurality of fixing holes arranged in an array. The carrier is installed in different fixing holes by bolts to adjust the installation position of the carrier. The fixture body is also equipped with a pressure sensor, which is connected to a controller in the background.

2. The adjustable multi-functional crimping clamp according to claim 1, characterized in that, The front of the fixture body is equipped with a display screen, which is electrically connected to the pressure sensor to display the pressure value transmitted by the pressure sensor.

3. The adjustable multi-functional crimping clamp according to claim 1, characterized in that, Limiting blocks are provided at the four corners of the fixture base.

4. An adjustable multi-functional crimping clamp according to claim 3, characterized in that, The limiting block has an "L" shaped structure.

5. An adjustable multi-functional crimping clamp according to claim 1, characterized in that, The pressure head is threaded or snap-fitted to the wrench assembly.

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