New energy automobile instrument accessory maintenance operation platform
Patent Information
- Application Number
- CN202522392353.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-11
AI Technical Summary
传统维修台为固定平面,拆卸下的螺丝、卡扣、小线束随意堆放,易出现:零部件滚落遗失,增加索赔成本;螺丝混入垃圾,需二次分拣,环保压力大;台面无专用下料通道,维修结束后需人工清扫,停机时间长;不同车型仪表深度差异大,固定围挡无法适配,导致翻转检修时配件二次碰撞
一种新能源汽车仪表配件维修操作台,与现有技术相比,磁吸围挡板对铁质件实时吸附,实现粗分类,减少后续分拣工作量,电动液压缸驱动的定位挡护板可在移动槽内无级调节,适配多种厚度仪表,避免二次碰撞损伤,维修结束后,碎屑直接扫入下料缺口,省去传统清扫步骤,缩短停机时间,与现有固定平面维修台相比,本方案通过“磁吸即时归位和滑道自动收集和可调定位”组合,显著降低零件丢失率、减少清扫工时,并提升多车型仪表配件的维修效率。
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Figure CN224914685U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of repair technology for instrument components of new energy vehicles, and more specifically, this utility model relates to a repair workbench for instrument components of new energy vehicles. Background Technology
[0002] In the after-sales maintenance of new energy vehicles, components such as instrument clusters, central control screens, and control modules require frequent disassembly and inspection. Traditional repair benches are fixed surfaces, and disassembled screws, clips, and small wiring harnesses are piled up haphazardly, which easily leads to: parts rolling away and getting lost, increasing claims costs; screws getting mixed with garbage, requiring secondary sorting and putting pressure on the environment; the lack of a dedicated unloading channel on the bench surface, requiring manual cleaning after maintenance and resulting in long downtime; and the significant differences in instrument panel depth between different models, making fixed barriers incompatible and causing secondary collisions of parts during tilting and inspection. Therefore, a repair workbench that can quickly classify and collect parts, is compatible with multiple vehicle models, and requires no additional cleaning is needed. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a new energy vehicle instrument parts repair operation platform to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a repair operating platform for instrument parts of new energy vehicles, including a base plate, wherein an operation and maintenance device for the instrument operating platform of new energy vehicles is provided at the upper end of the base plate, the operation and maintenance device for the instrument operating platform of new energy vehicles includes: a material unloading auxiliary component and a repair and processing auxiliary component, wherein the lower end of the material unloading auxiliary component is provided at the upper end of the base plate.
[0005] In a preferred embodiment, the material feeding auxiliary component includes: a support frame, a material feeding protective cover, and a material feeding slide plate, wherein the side of the material feeding slide plate is installed inside the material feeding protective cover, and the lower end of the support frame is installed on the upper end of the base plate.
[0006] In a preferred embodiment, the maintenance and processing auxiliary components include: a moving trough, a material unloading notch, a maintenance workbench, a magnetic baffle, and an electric hydraulic cylinder. The output end of the electric hydraulic cylinder is equipped with a positioning baffle plate, and the positioning baffle plate is movably installed inside the moving trough.
[0007] In a preferred embodiment, the movable slot is formed inside the maintenance workbench, and the lower end of the maintenance workbench is mounted on the upper end of the support frame.
[0008] In a preferred embodiment, the material discharge notch is provided at both the upper and lower ends of the maintenance operating table, and the lower end of the magnetic baffle is installed on the upper end of the maintenance operating table.
[0009] In a preferred embodiment, a welding plate is installed at the lower end of the electro-hydraulic cylinder, and the inner side of the welding plate is installed on the outer wall of the side of the maintenance workbench.
[0010] In a preferred embodiment, the upper end of the material discharge protective cover is installed at the lower end of the maintenance operating table, and the lower end of the material discharge notch is connected to the upper end of the material discharge slide plate.
[0011] The technical effects and advantages of this utility model are as follows: A new energy vehicle instrument part repair workbench, compared with existing technologies, features a magnetic baffle that attracts ferrous parts in real time, enabling coarse sorting and reducing subsequent sorting workload. The positioning guard plate driven by an electric hydraulic cylinder can be steplessly adjusted within the moving slot, adapting to instruments of various thicknesses and avoiding secondary collision damage. After repair, debris is directly swept into the unloading gap, eliminating traditional cleaning steps and shortening downtime. Compared with existing fixed plane repair benches, this solution, through the combination of "magnetic instant return and automatic collection and adjustable positioning of the slide rail," significantly reduces the parts loss rate, reduces cleaning time, and improves the repair efficiency of instrument parts for multiple vehicle models. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the operation and maintenance device for the instrument panel of a new energy vehicle according to this utility model.
[0014] Figure 3 This is a schematic diagram of the material feeding auxiliary component of this utility model.
[0015] Figure 4 This is a schematic diagram of the structure of the maintenance and processing auxiliary components of this utility model.
[0016] The attached diagram is labeled as follows: 1. Base plate; 2. Operation and maintenance device for the instrument panel of a new energy vehicle; 21. Material feeding auxiliary component; 211. Support frame; 212. Material feeding slide plate; 213. Material feeding protective cover; 22. Repair and processing auxiliary component; 221. Repair operating table; 222. Material feeding notch; 223. Moving groove; 224. Magnetic baffle plate; 225. Electric hydraulic cylinder. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] As attached Figure 1-4 As shown, this utility model provides a new energy vehicle instrument part repair operation platform, including a base plate 1. A new energy vehicle instrument operation platform operation and maintenance device 2 is provided on the upper end of the base plate 1. The new energy vehicle instrument operation platform operation and maintenance device 2 includes: a material feeding auxiliary component 21 and a repair and processing auxiliary component 22. The lower end of the material feeding auxiliary component 21 is provided on the upper end of the base plate 1.
[0019] The material feeding auxiliary component 21 includes: a support frame 211, a material feeding protective cover 213, and a material feeding slide plate 212. The side of the material feeding slide plate 212 is installed inside the material feeding protective cover 213, and the lower end of the support frame 211 is installed on the upper end of the base plate 1.
[0020] The maintenance and processing auxiliary components 22 include: a moving trough 223, a material discharge notch 222, a maintenance operating table 221, a magnetic baffle 224, and an electric hydraulic cylinder 225. The output end of the electric hydraulic cylinder 225 is equipped with a positioning baffle plate, which is movably installed inside the moving trough 223. The moving trough 223 is located inside the maintenance operating table 221. The lower end of the maintenance operating table 221 is installed on the upper end of the support frame 211. The material discharge notch 222 is located at both the upper and lower ends of the maintenance operating table 221. The lower end of the magnetic baffle 224 is installed on the upper end of the maintenance operating table 221. The lower end of the electric hydraulic cylinder 225 is equipped with a welding plate, and the inner side of the welding plate is installed on the outer side wall of the maintenance operating table 221. The upper end of the material discharge protective cover 213 is installed on the lower end of the maintenance operating table 221. The lower end of the material discharge notch 222 is connected to the upper end of the material discharge slide plate 212.
[0021] The specific implementation method is as follows: When using this utility model, the maintenance workbench 221 forms a maintenance area that is closed on three sides and openable on one side through the magnetic baffle 224. The disassembled iron screws and clips are directly attracted to the surface of the baffle, achieving "easy return to their place"; non-ferrous small parts fall into the discharge slide plate 212 through the discharge notch 222 and slide into the collection box in the closed channel of the discharge protective cover 213, completing automatic classification and collection. When it is necessary to flip the instrument assembly, the electric hydraulic cylinder 225 pushes the positioning baffle plate to move back and forth along the moving groove 223, which can adapt to the clamping and positioning of instruments of different thicknesses and avoid shaking during the flipping process; after the maintenance is completed, simply put away the magnetic baffle 224, and the remaining debris is swept into the discharge notch 222. The workbench can be cleaned without additional tools. The discharge notch 222 and the discharge slide plate 212 form a closed slide, and the disassembled parts slide away from the operation area immediately, solving the problem of parts rolling away and being lost. The magnetic baffle 224 attracts iron parts in real time. This system enables coarse sorting, reducing subsequent sorting workload. The positioning guard plate driven by the electric hydraulic cylinder 225 can be infinitely adjusted within the moving slot 223, adapting to various thicknesses of instruments and avoiding secondary collision damage. After maintenance, the debris is directly swept into the discharge gap 222, eliminating traditional cleaning steps and shortening downtime. Compared with existing fixed plane maintenance tables, this solution significantly reduces the loss rate of parts, reduces cleaning time, and improves the maintenance efficiency of instrument parts for multiple vehicle models through the combination of "magnetic instant return and automatic collection and adjustable positioning of the slide".
[0022] The working principle of this utility model is as follows: When using this utility model, the maintenance workbench 221 forms a maintenance area that is closed on three sides and openable on one side through the magnetic baffle 224. The disassembled iron screws and clips are directly attracted to the surface of the baffle, achieving "easy return to their place"; non-ferrous small parts fall into the discharge slide plate 212 through the discharge notch 222 and slide into the collection box in the closed channel of the discharge protective cover 213, completing automatic classification and collection. When it is necessary to flip the instrument assembly, the electric hydraulic cylinder 225 pushes the positioning baffle plate to move back and forth along the moving groove 223, which can adapt to the clamping and positioning of instruments of different thicknesses and avoid shaking during the flipping process; after maintenance, simply retract the magnetic baffle 224, and the remaining debris is swept into the discharge notch 222, completing the table surface cleaning without additional tools.
[0023] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A repair workbench for instrument parts of new energy vehicles, comprising a base plate (1), characterized in that: The upper end of the base plate (1) is provided with a new energy vehicle instrument panel operation and maintenance device (2). The new energy vehicle instrument panel operation and maintenance device (2) includes: a material feeding auxiliary component (21) and a maintenance and processing auxiliary component (22), wherein the lower end of the material feeding auxiliary component (21) is set on the upper end of the base plate (1).
2. The new energy vehicle instrument parts repair operation panel according to claim 1, characterized in that: The material feeding auxiliary component (21) includes: a support frame (211), a material feeding protective cover (213) and a material feeding slide plate (212). The side of the material feeding slide plate (212) is installed inside the material feeding protective cover (213), and the lower end of the support frame (211) is installed on the upper end of the base plate (1).
3. The new energy vehicle instrument parts repair operation panel according to claim 2, characterized in that: The maintenance and processing auxiliary components (22) include: a moving groove (223), a material unloading notch (222), a maintenance operating table (221), a magnetic baffle (224), and an electric hydraulic cylinder (225). The output end of the electric hydraulic cylinder (225) is equipped with a positioning baffle plate, and the positioning baffle plate is movable and installed inside the moving groove (223).
4. The new energy vehicle instrument parts repair operating platform according to claim 3, characterized in that: The movable slot (223) is located inside the maintenance operating table (221), and the lower end of the maintenance operating table (221) is installed on the upper end of the support frame (211).
5. A repair workbench for instrument components of a new energy vehicle according to claim 3, characterized in that: The material feeding notch (222) is opened at both ends of the maintenance operating table (221), and the lower end of the magnetic baffle (224) is installed at the upper end of the maintenance operating table (221).
6. A repair workbench for instrument components of a new energy vehicle according to claim 3, characterized in that: The lower end of the electric hydraulic cylinder (225) is equipped with a welding plate, and the inner side of the welding plate is installed on the outer side wall of the maintenance operating table (221).
7. A repair workbench for instrument components of new energy vehicles according to claim 3, characterized in that: The upper end of the material discharge protective cover (213) is installed at the lower end of the maintenance operating table (221), and the lower end of the material discharge notch (222) is connected to the upper end of the material discharge slide plate (212).