Rapidly dismountable disintegration platform

CN224914686UActive Publication Date: 2026-10-30YAPP AUTOMOTIVE PARTS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522466817.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-30
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0002]目前YNTF(YAPP New Technology Fuel system)燃油箱和传统燃油箱共线生产,但是在生产YNTF燃油箱时需要将传统燃油箱生产线上的移动平台拆除,然后安装生产YNTF燃油箱所需的具有崩料组件的平台,在切换平台时工作人员需要拆装大量的螺栓,存在耗时耗力的问题,切换平台较为麻烦,严重影响生产效率

Benefits of technology

[0012]与现有技术相比,本实用新型的平台山设置有四个定位孔和四个连接座,通过四个定位孔与传统燃油箱生产线的移动平台上的定位销配合,实现平台快速与移动平台对齐,再使用四个连接座与移动平台固定连接在一起实现快速安装。拆卸时只需拆卸四个连接座上的螺栓即可,实现快速拆卸,实现了传统燃油箱与YNTF燃油箱生产平台的快速切换。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224914686U_ABST
    Figure CN224914686U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of quick disassembly and assembly's platform of falling material, including platform, positioning hole is set on the four corners of the platform, and the four corners of the platform are provided with connecting seat, the platform is rectangular platform, horizontal position adjusting device is set on the two long sides of the platform, lifting device is installed on the two horizontal position adjusting devices, falling material assembly is installed on the two lifting devices.The utility model can be quickly connected with the moving platform of traditional fuel tank, can greatly reduce product switching period, improve work efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a material breaking device, and more particularly to a material breaking platform that is easy to assemble and disassemble quickly, belonging to the technical field of plastic fuel tank production equipment. Background Technology

[0002] Currently, YNTF (YAPP New Technology Fuel system) fuel tanks and traditional fuel tanks are produced on the same production line. However, when producing YNTF fuel tanks, the moving platform on the traditional fuel tank production line needs to be removed, and then a platform with a material breaking component required for producing YNTF fuel tanks needs to be installed. When switching platforms, workers need to disassemble and install a large number of bolts, which is time-consuming and labor-intensive. Switching platforms is quite troublesome and seriously affects production efficiency.

[0003] In addition, the chipping components on the existing YNTF fuel tank processing platform are in a fixed position and are not compatible with all models of YNTF fuel tanks. Each time a new model of YNTF fuel tank is developed, a matching processing platform needs to be developed, which requires a large investment in research and development. Utility Model Content

[0004] The purpose of this invention is to provide a material breaking platform that is easy to assemble and disassemble quickly, in order to solve the technical problems in the prior art. It can be quickly connected to the mobile platform of a traditional fuel tank, which can greatly reduce the product changeover cycle and improve work efficiency.

[0005] This utility model provides a material breaking platform that is easy to assemble and disassemble quickly. It includes a platform with positioning holes at each of the four corners and a connecting seat at each of the four corners. The platform is a rectangular platform. A horizontal position adjustment device is provided on each of the two long sides of the platform. A lifting device is installed on each of the two horizontal position adjustment devices, and a material breaking component is installed on each of the two lifting devices.

[0006] In the aforementioned material breaking platform that is easy to assemble and disassemble quickly, preferably, the platform has a rectangular working hole, and the four positioning holes on the platform are respectively connected to the four positioning pins on the traditional fuel tank moving platform.

[0007] In the aforementioned easily detachable and quickly assembled material breaking platform, preferably, the two horizontal position adjustment devices have the same structure. The horizontal position adjustment device includes a first cylinder, a first linear guide rail, and a movable seat. The first cylinder and the first linear guide rail are both fixed on the bottom surface of the platform and are arranged horizontally. The movable seat is mounted on the first linear guide rail by a plurality of first sliders. One side of the movable seat extends to the outside of the platform and a vertical mounting plate is formed on that side. The movable seat is also fixedly connected to the telescopic end of the first cylinder.

[0008] In the aforementioned material breaking platform that is easy to assemble and disassemble quickly, preferably, a limiting seat is also fixed on the bottom surface of the platform, a limiting screw and a first buffer are threadedly connected to the limiting seat, and a first push rod is threadedly connected to the side of the movable seat facing the limiting seat, the first push rod being coaxial with the first buffer.

[0009] In the aforementioned easily detachable and quickly assembled material-breaking platform, preferably, the lifting device includes a second cylinder, a second linear guide rail, and a second slider. The second cylinder is vertically arranged and fixedly mounted on the vertical mounting plate. The second slider is fixedly mounted on both sides of the second cylinder. There are two second linear guide rails, both of which are vertically arranged. The two second linear guide rails are slidably connected to the two second sliders respectively. The upper ends of the two second linear guide rails are fixedly connected to the material-breaking assembly.

[0010] In the aforementioned material breaking platform that is easy to assemble and disassemble quickly, preferably, the lower ends of the outer walls of the two second linear guides are each fixed with a second buffer, and two L-shaped plates are fixed on the second cylinder. Each of the two L-shaped plates is threaded with a second push rod, and the second push rod is coaxial with the second buffer.

[0011] In the aforementioned easily detachable and quickly assembled and disassembled material-breaking platform, preferably, the material-breaking assembly includes a connecting plate and a material-breaking rod. The connecting plate is arranged horizontally, one end of the connecting plate is fixedly connected to the upper end of the two second linear guide rails, and the same end is also fixedly connected to the telescopic end of the second cylinder. The material-breaking rod is vertically fixed to the other end of the connecting plate.

[0012] Compared with existing technologies, the platform of this utility model is equipped with four positioning holes and four connecting seats. The four positioning holes engage with the positioning pins on the moving platform of a traditional fuel tank production line, enabling rapid alignment between the platform and the moving platform. The four connecting seats then securely connect the platform to the moving platform for quick installation. Disassembly is simple; only the bolts on the four connecting seats need to be removed, allowing for rapid disassembly and quick switching between the traditional fuel tank and YNTF fuel tank production platforms.

[0013] This invention can change the horizontal position of the material ejection component by setting a horizontal position adjustment device, and change the height position of the material ejection component by setting a lifting device. Thus, this invention can meet the position and process requirements of the material ejection component after feeding during blow molding of different models of YNTF fuel tanks, effectively reducing production costs. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of this utility model;

[0015] Figure 2 This is an isometric view of the horizontal position adjustment device of this utility model;

[0016] Figure 3 This is an isometric drawing of the lifting device of this utility model.

[0017] Explanation of reference numerals in the attached drawings: Platform 1, Positioning hole 2, Connecting seat 3, Rectangular working hole 4, First cylinder 5, First linear guide rail 6, Moving seat 7, Vertical mounting plate 8, Limiting seat 9, Limiting screw 10, First buffer 11, First push rod 12, Second cylinder 13, Second linear guide rail 14, Second slider 15, Second buffer 16, L-shaped plate 17, Second push rod 18, Connecting plate 19, Material ejection rod 20, Quick plug 21, Clamping block 22, Lifting ring 23. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0019] Embodiments of this utility model: such as Figures 1-3 As shown, a material breaking platform that is easy to assemble and disassemble includes a platform 1. Positioning holes 2 are provided at each of the four corners of the platform 1, and connecting seats 3 are provided at each of the four corners of the platform 1. The platform 1 is a rectangular platform. Horizontal position adjustment devices are provided on the two long sides of the platform 1. Lifting devices are installed on the two horizontal position adjustment devices, and material breaking components are installed on the two lifting devices.

[0020] The traditional fuel tank production line has four locating pins fixed on its moving platform (the moving platform and locating pins are existing technology and are not shown in the figure). The four locating holes 2 on platform 1 correspond one-to-one with the four locating pins on the moving platform. The positioning holes 2 and the locating pins work together to align platform 1 with the moving platform. Each of the four connecting seats 3 has four oblong holes, and each connecting seat 3 is fixedly connected to the moving platform by four bolts.

[0021] To facilitate the hoisting of platform 1, lifting rings 23 are fixed at the four corners of the top surface of platform 1. The four lifting rings 23 facilitate the use of lifting equipment to lift platform 1 and complete the installation and dismantling work.

[0022] Specifically, a rectangular working hole 4 is provided on the platform 1, which is used to provide sufficient space for the blow molding of the fuel tank.

[0023] The two horizontal position adjustment devices have the same structure. The horizontal position adjustment device includes a first cylinder 5, a first linear guide rail 6 and a movable seat 7. The first cylinder 5 and the first linear guide rail 6 are both fixed on the bottom surface of the platform 1 and are both located close to the long edge of the platform 1. The first cylinder 5 and the first linear guide rail 6 are both arranged horizontally. The movable seat 7 is mounted on the first linear guide rail 6 by a plurality of first sliders (not shown in the figure). One side of the movable seat 7 extends to the outside of the platform 1 and a vertical mounting plate 8 is formed on this side. The movable seat 7 is also fixedly connected to the telescopic end of the first cylinder 5.

[0024] Platform 1 is also equipped with a quick-connect plug 21, which is a commercially available product. The intake solenoid valve controlling the extension and retraction of the first cylinder 5 is electrically connected to the quick-connect plug 21. When the first cylinder 5 extends, it pushes the moving seat 7 to move along the first linear guide rail 6. The length direction of the first linear guide rail 6 is parallel to the long side of platform 1, meaning that the moving seat 7 moves along the length direction of platform 1. This achieves horizontal position adjustment of the material breaking assembly.

[0025] Preferably, a limiting seat 9 is also fixed on the bottom surface of the platform 1. A limiting screw 10 and a first buffer 11 are threadedly connected to the limiting seat 9. A first push rod 12 is threadedly connected to the side of the movable seat 7 facing the limiting seat 9. The first push rod 12 is coaxial with the first buffer 11.

[0026] The first buffer 11 is a commercially available product that can be purchased directly. The first buffer 11 acts as a buffer. When the position of the moving seat 7 is too close to the limiting seat 9, the first push rod 12 first contacts the first buffer 11. The first buffer 11 provides a thrust to the moving seat 7, causing the moving seat 7 to decelerate. When the moving seat 7 continues to move, it will abut against the limiting screw 10, and the limiting screw 10 restricts the moving seat 7 from continuing to move.

[0027] Furthermore, the lifting device includes a second cylinder 13, a second linear guide rail 14, and a second slider 15. The second cylinder 13 is vertically arranged and fixedly mounted on the vertical mounting plate 8 by bolts. The second slider 15 is fixedly mounted on both sides of the second cylinder 13. There are two second linear guide rails 14, both of which are vertically arranged. The two second linear guide rails 14 are slidably connected to the two second sliders 15 respectively. The upper ends of the two second linear guide rails 14 are fixedly connected to the material breaking assembly.

[0028] A second buffer 16 is fixedly mounted on the lower end of the outer wall of each of the two second linear guide rails 14. Two L-shaped plates 17 are fixedly mounted on the second cylinder 13. A second push rod 18 is threadedly connected to each of the two L-shaped plates 17. The second push rod 18 is coaxial with the second buffer 16. The second buffer 16 is exactly the same as the first buffer 11 in terms of model and function.

[0029] The intake solenoid valve (not shown in the figure) that controls the extension and retraction of the second cylinder 13 is also electrically connected to the quick plug 21. After the platform 1 is fixed on the moving platform, the quick plug 21 is connected to the plug on the controller, and the controller controls the working state of the two intake solenoid valves.

[0030] The material breaking assembly includes a connecting plate 19 and a material breaking rod 20. The connecting plate 19 is arranged horizontally. One end of the connecting plate 19 is fixedly connected to the upper end of two second linear guide rails 14, and this end is also fixedly connected to the telescopic end of the second cylinder 13. The material breaking rod 20 is vertically fixed on the other end of the connecting plate 19.

[0031] Preferably, a clamping block 22 is bolted to the end of the connecting plate 19. Both the clamping block 22 and the connecting plate 19 have semi-circular grooves. The clamping block 22 and the semi-circular grooves on the connecting plate 19 clamp the ejector rod 20. When the bolts on the clamping block 22 are loosened, the height of the ejector rod 20 can be adjusted. When the bolts on the clamping block 22 are tightened, the clamping block 22 clamps the ejector rod 20, fixing its height.

[0032] The working principle of this utility model is as follows: When it is necessary to produce YNTF fuel tanks, use steel wire ropes to connect four lifting rings 23 and lifting devices to lift platform 1, so that the four positioning holes 2 on platform 1 are aligned with the four positioning pins on the moving platform. Then lower platform 1. After platform 1 is completely placed on the moving platform, use bolts to fix the four connecting seats 3 on platform 1 to the moving platform. Then connect the plug on the controller to the quick plug 21.

[0033] Then, adjust the horizontal and vertical positions of the two material-breaking rods 20 as needed. When the horizontal position of the material-breaking rods 20 needs to be adjusted, the controller controls the state of the solenoid valve on the air pipe connected to the first cylinder 5, thereby extending or shortening the first cylinder 5, which changes the horizontal position of the moving seat 7 and the vertical mounting plate 8, thus achieving the horizontal position adjustment of the material-breaking rods 20.

[0034] When it is necessary to adjust the height of the two material ejection rods 20, the height of the material ejection rods 20 can be adjusted manually by loosening the bolts on the clamping block 22. Alternatively, the state of the solenoid valve on the air pipe connected to the second cylinder 13 can be controlled by the controller to extend or retract the second cylinder 13, thereby adjusting the height of the material ejection rods 20.

[0035] The above description, based on the embodiments shown in the drawings, details the structure, features, and effects of this utility model. The above description is only a preferred embodiment of this utility model, but the scope of implementation of this utility model is not limited to what is shown in the drawings. Any changes made in accordance with the concept of this utility model, or modifications to equivalent embodiments, that do not exceed the spirit covered by the specification and drawings, shall be within the protection scope of this utility model.

Claims

1. A material breaking platform that is easy to assemble and disassemble quickly, comprising a platform (1), characterized in that: The platform (1) has positioning holes (2) at each of its four corners and connecting seats (3) at each of its four corners. The platform (1) is a rectangular platform. The platform (1) has horizontal position adjustment devices on its two long sides. The two horizontal position adjustment devices are equipped with lifting devices and the two lifting devices are equipped with material breaking components.

2. The easily assembled and disassembled material breaking platform according to claim 1, characterized in that: The platform (1) has a rectangular working hole (4), and the four positioning holes (2) on the platform (1) are respectively connected to the four positioning pins on the traditional fuel tank moving platform.

3. The easily detachable and easily assembled / disassembled material breaking platform according to claim 2, characterized in that: The two horizontal position adjustment devices have the same structure. The horizontal position adjustment device includes a first cylinder (5), a first linear guide (6) and a moving seat (7). The first cylinder (5) and the first linear guide (6) are both fixed on the bottom surface of the platform (1). The first cylinder (5) and the first linear guide (6) are both arranged horizontally. The moving seat (7) is mounted on the first linear guide (6) by a plurality of first sliders. One side of the moving seat (7) extends to the outside of the platform (1) and a vertical mounting plate (8) is formed on this side. The moving seat (7) is also fixedly connected to the telescopic end of the first cylinder (5).

4. The easily assembled and disassembled material breaking platform according to claim 3, characterized in that: A limiting seat (9) is also fixed on the bottom surface of the platform (1). A limiting screw (10) and a first buffer (11) are threadedly connected to the limiting seat (9). A first push rod (12) is threadedly connected to the side of the moving seat (7) facing the limiting seat (9). The first push rod (12) is coaxial with the first buffer (11).

5. The easily detachable and easily assembled / disassembled material breaking platform according to claim 3, characterized in that: The lifting device includes a second cylinder (13), a second linear guide rail (14), and a second slider (15). The second cylinder (13) is vertically arranged and fixedly installed on the vertical mounting plate (8). The second slider (15) is fixedly installed on both sides of the second cylinder (13). There are two second linear guide rails (14). Both second linear guide rails (14) are vertically arranged and slidably connected to the two second sliders (15) respectively. The upper ends of the two second linear guide rails (14) are fixedly connected to the material breaking assembly.

6. The easily detachable and easily assembled / disassembled material breaking platform according to claim 5, characterized in that: The lower ends of the outer walls of the two second linear guides (14) are each fixed with a second buffer (16), and two L-shaped plates (17) are fixed on the second cylinder (13). The two L-shaped plates (17) are each threaded with a second push rod (18), and the second push rod (18) is coaxial with the second buffer (16).

7. The easily detachable and easily assembled / disassembled material breaking platform according to claim 6, characterized in that: The material breaking assembly includes a connecting plate (19) and a material breaking rod (20). The connecting plate (19) is arranged horizontally. One end of the connecting plate (19) is fixedly connected to the upper end of the two second linear guides (14), and the end is also fixedly connected to the telescopic end of the second cylinder (13). The material breaking rod (20) is vertically fixed on the other end of the connecting plate (19).