Positioning clamp for micro-lens processing
Patent Information
- Application Number
- CN202522418943.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0004]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种微型透镜加工用定位夹具,具备了对微型透镜材料进行稳定夹持的优点,解决了在通过加工设备对微型透镜材料进行加工的过程中,需要通过放置块对微型透镜材料进行托放,但是放置块自身无法对微型透镜材料进行夹持限位的组件,因此微型透镜材料在加工的过程中,很容易受外力出现偏移,导致微型透镜材料在加工时出现偏差或材料被浪费的问题
1、本实用新型通过设置工作台、放置块、装配盒、夹持机构、调节机构和传动机构的相互配合,解决了在通过加工设备对微型透镜材料进行加工的过程中,需要通过放置块对微型透镜材料进行托放,但是放置块自身无法对微型透镜材料进行夹持限位的组件,从而微型透镜材料在加工的过程中,很容易受外力出现偏移,导致微型透镜材料在加工时出现偏差或材料被浪费的问题,达到了对微型透镜材料进行稳定夹持的效果。
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Figure CN224914707U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microlens processing technology, specifically a positioning fixture for microlens processing. Background Technology
[0002] Microlenses, also known as microlenses, are miniature optical elements with birefringent surfaces and diameters on the micrometer scale. They can focus or adjust the light path through refraction or reflection. The basic form of a microlens is a single lens unit, often integrated in arrays in sensors, imaging systems, and other devices to optimize space utilization and optical performance. Microlenses can be classified into refractive and diffractive types based on their optical design principles. Refractive microlenses, based on traditional geometric optics refraction principles, offer advantages such as small size and high integration, and are mainly used in imaging, beam conversion, optical communication, medical and aesthetic fields. Diffractive microlenses utilize surface relief structures to modulate and change the wave phase of incident light to achieve their target function, primarily used for correcting higher-order aberrations and modulating the shape of light spots with arbitrary light distributions. Microlenses are important miniature optical elements that play a crucial role in optical systems.
[0003] Microlenses, through precise control of their shape, size, and arrangement during fabrication, can achieve specific optical functions. For example, in fields such as optical communication, medicine, and aesthetic medicine, microlenses can be used for beam transformation, imaging, and spot shape modulation to meet diverse application needs. Microlens fabrication typically employs advanced micro-nano manufacturing technologies, such as ion beam etching, thermal remelting, and microplastic imprinting. These technologies enable high-precision control of lens shape and surface quality, ensuring the stability and reliability of optical performance. Microlens fabrication plays a crucial role in realizing functionality, improving precision and efficiency, expanding application areas, and promoting technological innovation and development. During the fabrication of microlens materials using processing equipment, a placement block is needed to support the material. However, the placement block itself cannot clamp and limit the microlens material. Therefore, the microlens material is easily displaced by external forces during fabrication, leading to deviations or material waste. Utility Model Content
[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a positioning fixture for microlens processing, which has the advantage of stably holding microlens materials. It solves the problem that in the process of processing microlens materials through processing equipment, a placement block is needed to support the microlens materials, but the placement block itself cannot clamp and limit the microlens materials. Therefore, the microlens materials are easily deviated by external forces during processing, resulting in deviations or waste of materials during processing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a positioning fixture for microlens processing, comprising a worktable for microlens processing, a placement block, and two assembly boxes. The placement block is located on top of the worktable and is fixedly connected to the top of the worktable. The two assembly boxes are located on the front and rear sides of the placement block, respectively, and are fixedly connected to the top of the worktable. The inner cavity of each assembly box is provided with a clamping mechanism that cooperates with the placement block. Adjustment mechanisms that cooperate with the clamping mechanism are provided on both the left and right sides of the inner cavity of the assembly box. The inner cavity of the assembly box is provided with a transmission mechanism that cooperates with the adjustment mechanism.
[0006] As a preferred embodiment of this utility model, the clamping mechanism includes two moving blocks, a connecting plate, and a clamping plate. The two moving blocks are respectively located on the left and right sides of the inner cavity of the assembly box. The connecting plate is located on the top of the two moving blocks and is fixedly connected to the top of the moving blocks. The clamping plate is located on the rear side of the connecting plate and is fixedly connected to the rear side of the connecting plate. The surface of the rear side of the clamping plate is in contact with the front side of the microlens material. The clamping plate is made of hard rubber.
[0007] In a preferred embodiment of this invention, the adjusting mechanism includes two rotating shaft blocks, a lead screw, and a connecting gear. The two rotating shaft blocks are located on the front and rear sides of the inner cavity of the assembly box, respectively, and are rotatably connected to the inner wall of the assembly box. The lead screw is located at the opposite ends of the two rotating shaft blocks and is movably connected to the surface of the rotating shaft blocks via a rotating shaft. The connecting gear is located on the front side of the assembly box and is rotatably connected to the inner wall of the assembly box. The rear side of the connecting gear passes through the inner wall of the assembly box and the rotating shaft blocks and is fixedly connected to the front side of the lead screw. The surface of the lead screw is threadedly connected to the inner cavity of the moving block.
[0008] In a preferred embodiment of this utility model, the transmission mechanism includes a rotary motor, a transmission gear, and a rack. The rotary motor is located inside the assembly box, and its output end at the front side is rotatably connected to the inner wall of the assembly box. The transmission gear is located at the output end at the front side of the rotary motor and is fixedly connected to the output end of the rotary motor. The surface of the transmission gear meshes with the inner cavity of the rack, and both the left and right sides of the inner cavity of the rack mesh with the surfaces of the connecting gears.
[0009] As a preferred embodiment of this utility model, limit blocks are fixedly connected to both the left and right sides of the inner cavity of the assembly box, and a slider is slidably connected to the inner cavity of the limit block. The side of the slider closest to the moving block is fixedly connected to the surface of the moving block.
[0010] As a preferred embodiment of this utility model, a protective shell is fixedly connected to the front side of the assembly box, and the transmission gear, rack and connecting gear are all located in the inner cavity of the protective shell.
[0011] As a preferred embodiment of this utility model, the bottom of the rotary motor is fixedly connected to a mounting plate, and the bottom of the mounting plate is fixedly installed to the inner wall of the assembly box by bolts.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem of microlens material being easily deviated by external forces during processing by setting up a worktable, a placement block, an assembly box, a clamping mechanism, an adjustment mechanism, and a transmission mechanism. In the process of processing microlens material by processing equipment, the placement block is used to support the microlens material, but the placement block itself cannot clamp and limit the microlens material. As a result, the microlens material is easily deviated by external forces during processing, leading to deviations or material waste. This invention achieves the effect of stable clamping of microlens material.
[0013] 2. By setting up a clamping mechanism, the two clamping mechanisms cooperate with each other to stably clamp the microlens material, thus preventing the microlens material from shifting at the top of the placement block.
[0014] 3. By setting up an adjustment mechanism and a transmission mechanism, the transmission mechanism can quickly drive the clamping mechanism to dock and clamp the microlens material through cooperation with the adjustment mechanism, thus avoiding the situation where the clamping mechanism cannot be quickly driven to dock with the microlens material. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram showing the movement of the clamping mechanism; Figure 3 This is a cross-sectional view of the protective shell; Figure 4 This is a schematic diagram of the assembly of the internal structure of the box.
[0016] In the diagram: 1. Workbench; 2. Placement block; 3. Assembly box; 4. Clamping mechanism; 5. Adjustment mechanism; 6. Transmission mechanism; 401. Moving block; 402. Connecting plate; 403. Clamping plate; 501. Rotating shaft block; 502. Lead screw; 503. Connecting gear; 601. Rotary motor; 602. Transmission gear; 603. Rack; 7. Limiting block; 8. Slider; 9. Protective shell; 10. Mounting plate. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth. Example
[0021] Reference Figure 1-4 This is the first embodiment of the present invention, which provides a positioning fixture for microlens processing, including a worktable 1 for microlens processing, a placement block 2, and two assembly boxes 3. The placement block 2 is located on the top of the worktable 1 and is fixedly connected to the top of the worktable 1. The two assembly boxes 3 are located on the front and rear sides of the placement block 2, respectively, and are fixedly connected to the top of the worktable 1. The inner cavity of the assembly box 3 is provided with a clamping mechanism 4 that cooperates with the placement block 2. The left and right sides of the inner cavity of the assembly box 3 are provided with an adjustment mechanism 5 that cooperates with the clamping mechanism 4. The inner cavity of the assembly box 3 is provided with a transmission mechanism 6 that cooperates with the adjustment mechanism 5.
[0022] Specifically, the transmission mechanism 6 can quickly drive the two-sided adjustment mechanism 5 to be used, and the adjustment mechanism 5 can quickly drive the clamping mechanism 4 to dock with the microlens material. The two-sided clamping mechanism 4 can stably clamp the microlens material by cooperating with the placement block 2.
[0023] Furthermore, the microlens material is docked with the placement block 2. After docking, the transmission mechanism 6 is activated, which drives the adjustment mechanism 5. During use, the adjustment mechanism 5 drives the clamping mechanism 4 to dock with the microlens material and achieves the function of stabilizing and limiting the microlens material. Example
[0024] In the second embodiment of this utility model, the clamping mechanism 4 includes two moving blocks 401, a connecting plate 402, and a clamping plate 403. The two moving blocks 401 are located on the left and right sides of the inner cavity of the assembly box 3, respectively. The connecting plate 402 is located on the top of the two moving blocks 401 and is fixedly connected to the top of the moving blocks 401. The clamping plate 403 is located on the rear side of the connecting plate 402 and is fixedly connected to the rear side of the connecting plate 402. The surface of the rear side of the clamping plate 403 is in contact with the front side of the microlens material. The clamping plate 403 is made of hard rubber.
[0025] Specifically, the cooperation of the two clamping mechanisms 4 on both sides can stably clamp the microlens material, preventing the microlens material from shifting at the top of the placement block 2.
[0026] Furthermore, during the movement of the moving block 401, the clamping plate 403 will be moved by the connecting plate 402. During the movement, the clamping plate 403 will fit and dock with the surface of the microlens material. After docking, the clamping plate 403 will stably clamp the microlens material through its own material properties, thereby avoiding the problem of the microlens material shifting during processing. Example
[0027] In the third embodiment of this utility model, the adjusting mechanism 5 includes two rotating shaft blocks 501, a lead screw 502, and a connecting gear 503. The two rotating shaft blocks 501 are located on the front and rear sides of the inner cavity of the assembly box 3, respectively, and are rotatably connected to the inner wall of the assembly box 3. The lead screw 502 is located at the opposite ends of the two rotating shaft blocks 501 and is movably connected to the surface of the rotating shaft blocks 501 via a rotating shaft. The connecting gear 503 is located on the front side of the assembly box 3 and is rotatably connected to the inner wall of the assembly box 3. The rear side of the connecting gear 503 passes through the inner wall of the assembly box 3 and the rotating shaft blocks 501 and is fixedly connected to the front side of the lead screw 502. The surface of the lead screw 502 is threadedly connected to the inner cavity of the moving block 401. The transmission mechanism 6 includes a rotary motor 601, a transmission gear 602, and a rack 603. The rotary motor 601 is located in the inner cavity of the assembly box 3. The front side of the rotary motor 601 is connected to the inner cavity of the moving block 401 via a drive gear 602. The output end is rotatably connected to the inner wall of the assembly box 3. The transmission gear 602 is located at the output end of the rotary motor 601 and is fixedly connected to the output end of the rotary motor 601. The surface of the transmission gear 602 meshes with the inner cavity of the rack 603. The left and right sides of the inner cavity of the rack 603 mesh with the surface of the connecting gear 503. Limiting blocks 7 are fixedly connected to the left and right sides of the inner cavity of the assembly box 3. A slider 8 is slidably connected to the inner cavity of the limiting block 7. The side of the slider 8 near the moving block 401 is fixedly connected to the surface of the moving block 401. A protective shell 9 is fixedly connected to the front side of the assembly box 3. The transmission gear 602, rack 603 and connecting gear 503 are all located in the inner cavity of the protective shell 9. A mounting plate 10 is fixedly connected to the bottom of the rotary motor 601. The bottom of the mounting plate 10 is fixedly installed to the inner wall of the assembly box 3 by bolts.
[0028] Specifically, the transmission mechanism 6, through its cooperation with the adjustment mechanism 5, enables the clamping mechanism 4 to quickly dock with the microlens material, thus avoiding situations where the clamping mechanism 4 cannot be quickly docked with the microlens material.
[0029] Furthermore, the rotary motor 601 is started, which drives the rack 603 to rotate through the transmission gear 602. During the rotation of the rack 603, the rack drives the connecting gears 503 on both sides to rotate. During the rotation of the connecting gears 503, the connecting gears 503 drive the lead screw 502 to rotate. During the rotation of the lead screw 502, the lead screw 502 drives the moving block 401 to move through the threaded connection with the moving block 401, thereby achieving the function of quickly driving the clamping mechanism 4 to dock with the microlens material.
[0030] When the rotary motor 601 is started, it drives the rack 603 to rotate via the transmission gear 602. During the rotation of the rack 603, it drives the connecting gears 503 on both sides to rotate. During the rotation of the connecting gears 503, it drives the lead screw 502 to rotate. During the rotation of the lead screw 502, it drives the moving block 401 to move through the threaded connection with the moving block 401. During the movement of the moving block 401, it drives the clamping plate 403 to move through the connecting plate 402. During the movement, the clamping plate 403 will fit and mate with the surface of the microlens material. After the mating is completed, the clamping plate 403 will stably clamp the microlens material based on its own material properties, thereby preventing the microlens material from shifting during processing.
[0031] In summary, the stable clamping effect of the microlens material is achieved through the cooperation of the worktable 1, the placement block 2, the assembly box 3, the clamping mechanism 4, the adjustment mechanism 5, and the transmission mechanism 6.
[0032] The workbench 1, placement block 2, assembly box 3, moving block 401, clamping plate 403, rotating shaft block 501, lead screw 502, connecting gear 503, rotary motor 601, transmission gear 602, rack 603, and protective shell 9 used in this application can be additionally equipped with protective measures of common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, etc., which are commonly used by those skilled in the art.
[0033] It should be noted that the workbench 1, placement block 2, assembly box 3, moving block 401, clamping plate 403, rotating shaft block 501, lead screw 502, connecting gear 503, rotary motor 601, transmission gear 602, rack 603, and protective shell 9 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters, are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.
[0034] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0035] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0036] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A positioning fixture for processing miniature lenses, characterized in that: The assembly includes a worktable (1) for microlens processing, a placement block (2), and two assembly boxes (3). The placement block (2) is located on top of the worktable (1) and is fixedly connected to the top of the worktable (1). The two assembly boxes (3) are located on the front and rear sides of the placement block (2) respectively and are fixedly connected to the top of the worktable (1). The inner cavity of the assembly box (3) is provided with a clamping mechanism (4) that works in conjunction with the placement block (2); The assembly box (3) has adjustment mechanisms (5) on both the left and right sides of its inner cavity, which are used in conjunction with the clamping mechanism (4). The inner cavity of the assembly box (3) is provided with a transmission mechanism (6) that works in conjunction with the adjustment mechanism (5).
2. The positioning fixture for microlens processing according to claim 1, characterized in that: The clamping mechanism (4) includes two moving blocks (401), a connecting plate (402), and a clamping plate (403). The two moving blocks (401) are located on the left and right sides of the inner cavity of the assembly box (3), respectively. The connecting plate (402) is located on the top of the two moving blocks (401) and is fixedly connected to the top of the moving blocks (401). The clamping plate (403) is located on the rear side of the connecting plate (402) and is fixedly connected to the rear side of the connecting plate (402). The rear surface of the clamping plate (403) is in contact with the front side of the microlens material. The clamping plate (403) is made of hard rubber.
3. The positioning fixture for microlens processing according to claim 2, characterized in that: The adjustment mechanism (5) includes two rotating shaft blocks (501), a lead screw (502), and a connecting gear (503). The two rotating shaft blocks (501) are located on the front and rear sides of the inner cavity of the assembly box (3) and are rotatably connected to the inner wall of the assembly box (3). The lead screw (502) is located at the opposite ends of the two rotating shaft blocks (501) and is movably connected to the surface of the rotating shaft blocks (501) through a rotating shaft. The connecting gear (503) is located on the front side of the assembly box (3) and is rotatably connected to the inner wall of the assembly box (3). The rear side of the connecting gear (503) passes through the inner wall of the assembly box (3) and the rotating shaft block (501) and is fixedly connected to the front side of the lead screw (502). The surface of the lead screw (502) is connected to the inner cavity of the moving block (401) through a thread.
4. A positioning fixture for microlens processing according to claim 3, characterized in that: The transmission mechanism (6) includes a rotary motor (601), a transmission gear (602), and a rack (603). The rotary motor (601) is located in the inner cavity of the assembly box (3). The output end of the rotary motor (601) is rotatably connected to the inner wall of the assembly box (3). The transmission gear (602) is located at the output end of the rotary motor (601) and is fixedly connected to the output end of the rotary motor (601). The surface of the transmission gear (602) meshes with the inner cavity of the rack (603). The left and right sides of the inner cavity of the rack (603) mesh with the surface of the connecting gear (503).
5. A positioning fixture for microlens processing according to claim 2, characterized in that: Limiting blocks (7) are fixedly connected to both the left and right sides of the inner cavity of the assembly box (3). A slider (8) is slidably connected to the inner cavity of the limiting block (7). The side of the slider (8) near the moving block (401) is fixedly connected to the surface of the moving block (401).
6. A positioning fixture for microlens processing according to claim 4, characterized in that: The front side of the assembly box (3) is fixedly connected to a protective shell (9), and the transmission gear (602), rack (603) and connecting gear (503) are all located in the inner cavity of the protective shell (9).
7. A positioning fixture for microlens processing according to claim 4, characterized in that: The bottom of the rotary motor (601) is fixedly connected to a mounting plate (10), and the bottom of the mounting plate (10) is fixedly installed to the inner wall of the assembly box (3) by bolts.