A cutting device for super-thick plates
Patent Information
- Application Number
- CN202522662397.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-16
AI Technical Summary
[0004]本实用新型的目的在于提供一种超厚板材的切割装置,通过设置定位部,解决了现有的切割装置在使用过程中,不便于对超厚板材进行固定,导致板材在切割作业时,易出现位移和晃动,不仅降低切割断面的质量,还影响整体加工效率和产品合格率的问题
1、通过设置定位部,使用时将超厚板材置于定位板与固定板之间,启动电机后,电机通过转轴带动驱动板转动,驱动板借助弧形孔带动传动杆移动,传动杆配合滑轨带动定位板平移,同步实现对超厚板材前后两侧的定位与固定,能有效避免板材切割时出现位移和晃动,保障切割断面的质量,提升加工效率和切割质量;
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Figure CN224914890U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of plate cutting devices, and in particular relates to a cutting device for ultra-thick plates. Background Technology
[0002] With the rapid development of industries such as high-end equipment manufacturing, shipbuilding, and pressure vessels, ultra-thick plates are increasingly used in the manufacturing of large structural components due to their excellent structural strength and load-bearing capacity. Market demand continues to rise. In the processing of ultra-thick plates, cutting is a key pre-processing step. Its cutting accuracy, cross-sectional quality, and processing efficiency directly determine the difficulty of subsequent processes and the performance of the final product. Therefore, high-performance ultra-thick plate cutting equipment is needed to achieve precise and efficient processing of ultra-thick plates.
[0003] However, existing cutting devices are not convenient for fixing ultra-thick plates during use, which makes the plates prone to displacement and shaking during cutting operations. This not only reduces the quality of the cut surface but also affects the overall processing efficiency and product qualification rate. Utility Model Content
[0004] The purpose of this utility model is to provide a cutting device for ultra-thick plates. By setting a positioning part, it solves the problem that existing cutting devices are not convenient for fixing ultra-thick plates during use, which causes the plates to easily shift and shake during the cutting operation. This not only reduces the quality of the cut surface, but also affects the overall processing efficiency and product qualification rate.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a cutting device for ultra-thick plates, comprising a support frame, and further comprising: a cutting part mounted on the support frame; a positioning part disposed on the support frame; and two fixing parts, both of which are disposed on the positioning parts. The positioning part includes a driving assembly disposed on the support frame. The positioning assembly is mounted on the driving assembly. The driving assembly includes a support plate fixedly connected within the support frame, a motor fixedly connected to the bottom of the support plate, and a rotating shaft fixedly connected to the output shaft of the motor via a coupling. The top of the rotating shaft penetrates the support plate and extends outwards, and the rotating shaft is rotatably connected to the support plate. A driving plate is fixedly connected to the outer wall of the rotating shaft. The driving plate has two arc-shaped holes, and transmission components are disposed on the two arc-shaped holes. The two arc-shaped holes are arranged in a circumferential array. The transmission components include transmission rods respectively disposed within the two arc-shaped holes, and the tops of the two transmission rods are fixedly connected to the bottoms of the two positioning plates respectively. The two transmission rods are arranged in a circumferential array.
[0006] Furthermore, the cutting section includes a movable component fixedly connected to the top of the support frame, and the movable component is provided with a cutting component; the cutting component consists of an electric telescopic rod and a cutting machine, and the movable component consists of a front-to-back moving mechanism and a left-to-right moving mechanism.
[0007] Furthermore, the fixing part includes a fixing component disposed within the support frame; and a transmission component disposed on the fixing component.
[0008] Furthermore, the positioning component includes two slide rails fixedly connected to the support frame, two rectangular sliders slidably connected to each of the two slide rails, and two positioning plates fixedly connected to the top of several rectangular sliders; the two slide rails are located on the left and right sides of the support frame respectively, and one positioning plate is fixedly connected to two rectangular sliders, with the two positioning plates being mirror images of each other.
[0009] Furthermore, the fixing component includes a limiting groove formed on the positioning plate, a limiting slider slidably connected in the limiting groove, a fixing plate fixedly connected to the front side of each of the two limiting sliders, and a protective component provided on the two fixing plates; the two fixing plates are mirror images of each other, and the protective component includes an anti-slip buffer pad fixedly connected to the side of the two fixing plates that are close to each other; the two anti-slip buffer pads are mirror images of each other.
[0010] Furthermore, the transmission assembly includes hinge blocks that are fixedly connected to the two limiting sliders on the side away from the two fixed plates respectively. A bidirectional hinge block is fixedly connected to the support frame. Two hinge rods are hinged on the bidirectional hinge block. The two hinge rods are respectively hinged to the two hinge blocks. The two hinge rods are mirror images of each other.
[0011] This utility model has the following beneficial effects: 1. By setting up a positioning part, the extra-thick plate is placed between the positioning plate and the fixing plate during use. After the motor is started, the motor drives the drive plate to rotate through the rotating shaft. The drive plate drives the transmission rod to move through the arc hole. The transmission rod, together with the slide rail, drives the positioning plate to move horizontally, thus realizing the positioning and fixing of the front and rear sides of the extra-thick plate at the same time. This can effectively avoid displacement and shaking of the plate during cutting, ensure the quality of the cut surface, and improve processing efficiency and cutting quality. 2. By setting a fixing part, the positioning plate moves synchronously with the limiting slider during the movement. The limiting slider drives the hinge block to move. The hinge block is linked by the hinge rod on the bidirectional hinge block, which drives the limiting slider to slide along the limiting slide groove. This pushes the fixing plate and anti-slip buffer pad closer to the ultra-thick plate, completing the plate fastening operation. The anti-slip buffer pad can increase the contact friction between the plate and the fixing structure, avoid plate displacement and surface scratches, and improve the stability of plate fixing.
[0012] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural diagram of the positioning part of this utility model; Figure 3 This is a partial cross-sectional view of the drive component of this utility model; Figure 4 This is a schematic diagram of the connection structure of the positioning part of this utility model; Figure 5 This is a partial cross-sectional view of the fixing part of this utility model; Figure 6 This utility model Figure 5 A magnified structural diagram of A in the diagram.
[0015] The attached diagram lists the components represented by each number as follows: 1. Cutting section; 111. Support frame; 112. Moving component; 113. Cutting component; 2. Positioning section; 21. Drive component; 211. Support plate; 212. Motor; 213. Rotating shaft; 214. Drive plate; 215. Arc-shaped hole; 216. Transmission rod; 22. Positioning component; 221. Slide rail; 222. Rectangular slider; 223. Positioning plate; 3. Fixing section; 31. Fixing component; 311. Limiting groove; 312. Limiting slider; 313. Fixing plate; 314. Anti-slip buffer pad; 32. Transmission component; 321. Hinge block; 322. Two-way hinge block; 323. Hinge rod. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-6As shown, this utility model is a cutting device for ultra-thick plates, including a support frame 111, and further including: a cutting part 1, which is mounted on the support frame 111; a positioning part 2, which is disposed on the support frame 111; and a fixing part 3, of which there are two, both of which are disposed on the positioning part 2. The cutting part 1 includes a moving component 112 fixedly connected to the top of the support frame 111, and a cutting component 113 is disposed on the moving component 112. The cutting component 113 consists of an electric telescopic rod and a cutting machine, and the moving component 112 consists of a front-to-back moving mechanism and a left-to-right moving mechanism.
[0018] The positioning unit 2 includes a drive assembly 21, which is mounted on the support frame 111; and a positioning assembly 22, which is mounted on the drive assembly 21. The drive assembly 21 includes a support plate 211 fixedly connected inside the support frame 111. A motor 212 is fixedly connected to the bottom of the support plate 211. The output shaft of the motor 212 is fixedly connected to a rotating shaft 213 via a coupling. The top of the rotating shaft 213 passes through the support plate 211 and extends outward. The rotating shaft 213 is rotatably connected to the support plate 211. A drive plate 214 is fixedly connected to the outer wall of the rotating shaft 213. Two arc-shaped holes 215 are provided on the drive plate 214. Transmission components are provided on the two arc-shaped holes 215. The two arc-shaped holes 215 are arranged in a circumferential array. The transmission components include components respectively provided on the two arc-shaped holes 215. The transmission rods 216 inside the shaped hole 215 are fixedly connected at the top to the bottom of the two positioning plates 223 respectively. The two transmission rods 216 are arranged in a circumferential array. The positioning component 22 includes two slide rails 221 fixedly connected to the support frame 111. Two rectangular sliders 222 are slidably connected to each of the two slide rails 221. Two positioning plates 223 are fixedly connected to the top of several rectangular sliders 222. The two slide rails 221 are located on the left and right sides of the support frame 111 respectively. One positioning plate 223 is fixedly connected to two rectangular sliders 222. The two positioning plates 223 are mirror images of each other. By setting the positioning part 2, displacement and shaking during plate cutting can be effectively avoided, ensuring the quality of the cut surface and improving processing efficiency and cutting quality.
[0019] The fixing part 3 includes a fixing component 31, which is disposed within the support frame 111; and a transmission component 32, which is disposed on the fixing component 31. The fixing component 31 includes a limiting groove 311 formed on the positioning plate 223, and a limiting slider 312 slidably connected within the limiting groove 311. A fixing plate 313 is fixedly connected to the front side of each of the two limiting sliders 312. Protective components are provided on the two fixing plates 313. The two fixing plates 313 are mirror images of each other. The protective components include anti-slip buffer pads 314 fixedly connected to the adjacent sides of the two fixing plates 313 respectively. The pads 314 are mirror images of each other. The transmission assembly 32 includes hinge blocks 321 that are fixedly connected to the two limit sliders 312 on the side away from the two fixed plates 313 respectively. A bidirectional hinge block 322 is fixedly connected to the support frame 111. Two hinge rods 323 are hinged on the bidirectional hinge block 322. The two hinge rods 323 are respectively hinged to the two hinge blocks 321. The two hinge rods 323 are mirror images of each other. By setting the fixing part 3, the anti-slip buffer pads 314 can increase the contact friction between the plate and the fixed structure, avoid displacement and surface scratches of the plate, and improve the stability of the plate fixation.
[0020] It should be noted that the control of the moving component 112, the cutting component 113 and the motor 212 in this application can all be achieved by using the program set in the control panel and inputting relevant parameters as needed for automated control. The setting of this control method can be realized by existing technologies, such as PLC. A specific application of this embodiment is as follows: In use, the extra-thick plate is placed between two positioning plates 223 and several fixing plates 313. The motor 212 is started, and the motor 212 drives the drive plate 214 to rotate through the rotating shaft 213. The drive plate 214 drives the two transmission rods 216 to move through the two arc-shaped holes 215 respectively. Under the action of the two transmission rods 216 and the two slide rails 221, the positioning plate 223 is smoothly moved. The positioning plate 223 drives the rectangular slider 222 to slide on the slide rail 221 to position and fix the front and rear sides of the extra-thick plate. When the positioning plate 223 moves, the positioning plate 223 drives the hinge block 3 through the limiting slider 312. 21. Movement: Under the action of the hinge rod 323 on the hinge block 321 and the bidirectional hinge block 322, the limit slider 312 is moved by pulling the hinge block 321 to slide in the limit groove 311. The limit slider 312 moves the anti-slip buffer pad 314 closer to the ultra-thick plate through the fixing plate 313 to fix the ultra-thick plate. Under the action of the positioning part 2 and the fixing part 3, the ultra-thick plate is fixed. Then, the movement component 112 adjusts the position of the cutting component 113. After the position adjustment is completed, the cutting component 113 is started. The cutting component 113 rotates and cuts the ultra-thick plate under the action of the movement component 112 and the cutting component 113.
[0021] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0022] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cutting device for ultra-thick plates, comprising a support frame (111), characterized in that, Also includes: A cutting section (1) is mounted on a support frame (111); Positioning part (2), the positioning part (2) is disposed on the support frame (111); The fixing part (3) is provided in two parts, and both fixing parts (3) are provided on the positioning part (2); The positioning part (2) includes a drive assembly (21), which is mounted on the support frame (111); as well as Positioning component (22), which is mounted on drive component (21); The drive assembly (21) includes a support plate (211) fixedly connected to the support frame (111). A motor (212) is fixedly connected to the bottom of the support plate (211). The output shaft of the motor (212) is fixedly connected to a rotating shaft (213) via a coupling. The top of the rotating shaft (213) passes through the support plate (211). The rotating shaft (213) is rotatably connected to the support plate (211). A drive plate (214) is fixedly connected to the outer wall of the rotating shaft (213). Two arc-shaped holes (215) are opened on the drive plate (214). Transmission components are provided on the two arc-shaped holes (215). Among them, the two arc-shaped holes (215) are arranged in a circular array.
2. The cutting device for ultra-thick plates according to claim 1, characterized in that, The cutting section (1) includes a movable component (112) fixedly connected to the top of the support frame (111), and a cutting component (113) is provided on the movable component (112). The cutting assembly (113) consists of an electric telescopic rod and a cutting machine, and the moving assembly (112) consists of a front-to-back moving mechanism and a left-to-right moving mechanism.
3. The cutting device for ultra-thick plates according to claim 2, characterized in that, The fixing part (3) includes a fixing component (31), which is disposed within the support frame (111); and A transmission assembly (32) is mounted on a fixed assembly (31).
4. The cutting device for ultra-thick plates according to claim 3, characterized in that, The positioning component (22) includes two slide rails (221) fixedly connected to the support frame (111), and two rectangular sliders (222) are slidably connected on each of the two slide rails (221). Two positioning plates (223) are fixedly connected to the top of the rectangular sliders (222). Among them, two slide rails (221) are located on the left and right sides of the support frame (111) respectively, and a positioning plate (223) is fixedly connected to two rectangular sliders (222). The two positioning plates (223) are mirror images of each other.
5. The cutting device for ultra-thick plates according to claim 4, characterized in that, The fixing component (31) includes a limiting groove (311) opened on the positioning plate (223), a limiting slider (312) is slidably connected in the limiting groove (311), and a fixing plate (313) is fixedly connected to the front side of the two limiting sliders (312), and a protective component is provided on the two fixing plates (313). The two fixing plates (313) are mirror images of each other.
6. The cutting device for ultra-thick plates according to claim 5, characterized in that, The transmission assembly (32) includes a hinge block (321) fixedly connected to one side of two limit sliders (312), and a bidirectional hinge block (322) fixedly connected to the support frame (111). Two hinge rods (323) are hinged on the bidirectional hinge block (322), and the two hinge rods (323) are respectively hinged to the two hinge blocks (321). The two hinge rods (323) are mirror images of each other.
7. The cutting device for ultra-thick plates according to claim 6, characterized in that, The transmission component includes transmission rods (216) respectively disposed in two arc-shaped holes (215), and the tops of the two transmission rods (216) are respectively fixedly connected to the bottoms of two positioning plates (223); The two transmission rods (216) are arranged in a circular array.
8. The cutting device for ultra-thick plates according to claim 7, characterized in that, The protective component includes anti-slip buffer pads (314) that are fixedly connected to the two fixed plates (313) on the side close to each other. Among them, the two anti-slip cushioning pads (314) are mirror images of each other.