A cutting device for honeycomb plate production

Abstract

The utility model discloses a kind of cutting devices for honeycomb board production, more specifically in honeycomb board production technical field, including bottom plate, the both sides of bottom plate are connected with connecting platform, two the upper end of connecting platform is connected with adjusting slide rail, two the upper end slidingly connected with cutting platform of adjusting slide rail, two the middle part of one side of connecting platform is connected with connecting base, two the upper end of connecting base is connected with support column, two the upper end of support column is connected with cross bar, the one side of cross bar is connected with cutting mechanism, the utility model is set up in cooperation by poking mechanism, cleaning mechanism and material collecting mechanism, realizes the full-process automation of cutting, separation, chip cleaning and collection, effectively solve the cutting surface chip residue problem, compact structure, operation coherent, significantly improve production efficiency and edge pre-treatment quality.

Description

Technical Field

[0001] This utility model relates to the field of honeycomb panel production technology, and more specifically, to a cutting device for honeycomb panel production. Background Technology

[0002] Antistatic honeycomb panels are high-performance composite materials that combine structural function with electrostatic protection properties. They are made by laminating a lightweight, high-strength honeycomb core material with decorative panels that have permanent antistatic properties on both sides. This material is widely used in applications with high electrostatic sensitivity or extremely high cleanliness requirements, such as cleanroom partitions and work surfaces in the electronics and semiconductor industry, instrument cabin walls in the aerospace field, internal structures of medical equipment, and packaging for precision instruments. Its core function is to quickly dissipate the generated static charge through the surface layer, preventing the accumulation of static electricity from damaging internal precision components or attracting dust particles from the environment, thereby ensuring the safety and reliability of product manufacturing, storage, and use.

[0003] In the processing of antistatic honeycomb panels, cutting is an indispensable step. To ensure the continuity of the antistatic function of the cut surface and prevent the edges from becoming static islands, the cut area must be coated, i.e., using conductive adhesive or installing conductive edge sealing strips. However, the current cutting process generates a large amount of honeycomb core debris and adhesive filaments. Under the action of cutting force, these debris do not completely fall off, but rather become embedded and adhered to the cut side. This residue forms a physical and electrical isolation layer, which directly causes the conductive adhesive to be applied later to fail to bond effectively with the substrate, resulting in poor adhesion and easy coating peeling. More importantly, it severely damages the integrity of the edge conductive path, causing the antistatic function to fail at critical sections. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cutting device for honeycomb panel production.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A cutting device for producing honeycomb panels includes a base plate, with connecting platforms connected to both sides of the base plate. An adjusting slide rail is connected to the upper end of each of the two connecting platforms, and a cutting platform is slidably connected to the upper end of each of the two adjusting slide rails. A connecting base is connected to the middle of one side of each of the two connecting platforms, a support column is connected to the upper end of each of the two connecting bases, and a crossbar is connected to the upper end of each of the two support columns. A cutting mechanism is connected to one side of each crossbar. The cutting mechanism includes a movable slide rail, one side of which is connected to one side of a crossbar, a vertical plate is slidably connected to one side of the movable slide rail, a cutting device is slidably connected to one side of the vertical plate, and a cutting blade is connected to the middle of the lower end of the cutting device. A material collection mechanism is slidably connected above the crossbar, a cleaning mechanism is connected to the upper part of one side of the cutting device, an opening is opened on one side of the upper end of the cutting table, and a material feeding mechanism is connected to the corresponding opening on one side of the cutting table.

[0006] Preferably, the material collection mechanism includes a support frame, one side of which is connected to the upper part of the vertical plate. A stabilizing slide rail is connected to the upper end of the crossbar at the lower part of the support frame. A stabilizing slider is provided at the lower end of the support frame at the stabilizing slide rail. The stabilizing slider slides above the stabilizing slide rail. A collection box is connected to the upper end of the support frame. Filter screens are connected to both sides of the inner wall of the collection box. An air supply pipe is connected to the lower part of one side of the collection box.

[0007] Preferably, each of the vertical plates is connected to a vertical slide rail on one side, and each of the two vertical slide rails is slidably connected to a vertical slider on one side, with one side of each of the two vertical sliders connected to one side of the cutting device.

[0008] Preferably, the cleaning mechanism includes an electric telescopic rod, the lower end of which is connected to a movable plate. A through hole is provided on one side of the upper end of the movable plate, and a connecting pipe is embedded in the inner wall of the through hole.

[0009] Preferably, a fixing pipe is connected to the lower part of both sides of the connecting pipe, and a material collection hood is connected to one end of the fixing pipe. The material collection hood is shaped like a trumpet.

[0010] Preferably, the lower end of the connecting pipe is connected to a housing, and a drive motor is connected to the middle of the lower end of the inner wall of the housing. The output end of the drive motor extends through to the lower end of the housing.

[0011] Preferably, the output end of the drive motor is connected to a rotating block, and both ends of the rotating block are connected to cleaning brushes.

[0012] Preferably, a flexible tube is connected to the upper end of the connecting pipe, and a conveying pipe is connected to the upper end of the flexible tube. One end of the conveying pipe extends through into the inside of the support frame.

[0013] Preferably, the feeding mechanism includes a feeding roller located inside the opening, with both ends of the feeding roller rotating on both sides of the inner wall of the opening, and a feeding motor connected to one side of the cutting table corresponding to the side of the feeding roller.

[0014] Preferably, the output end of the feeding motor extends through into the opening and is connected to one side of the feeding roller, and feeding blocks are connected to both sides of the feeding roller.

[0015] The technical effects and advantages of this utility model are as follows: The cleaning mechanism is driven by an electric telescopic rod, which can achieve lifting and positioning, allowing the cleaning brush to immediately descend to the optimal working position after cutting. The drive motor drives the cleaning brush to perform reciprocating oscillating brushing, which produces a more comprehensive scraping effect on the cut side and a more thorough chip removal effect. The funnel-shaped material collection hood is arranged closely around the cleaning area, which can form an effective negative pressure capture zone at the moment the chips are generated. This not only realizes the full automation of chip removal operation, but also completely avoids the problems of low efficiency and uneven quality of manual cleaning, providing a crucial pre-treatment guarantee for the subsequent edge sealing and gluing process. 2. The material feeding mechanism, by setting motor-driven feeding rollers and feeding blocks in the opening of the cutting table, can stably separate adjacent plates immediately after cutting, forming a uniform working gap. This gap fully exposes the obscured cutting side, ensuring that the cleaning brush can fully contact the working surface, while providing space for debris to fall off and be sucked up. This achieves seamless automated connection between the cutting and cleaning processes, significantly improving production continuity and processing efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model; Figure 2 This is a sectional view of the cutting table; Figure 3 A schematic diagram showing the connection structure of the feeding motor, feeding roller, and feeding block; Figure 4 This is a schematic diagram of the connection structure between the material collection mechanism and the cleaning mechanism. Figure 5 This is a schematic diagram of the connection structure between the movable plate and the connecting pipe; Figure 6 This is a schematic diagram of the connection structure between the collection box and the filter screen; Figure 7 This is a schematic diagram of the connection structure of the drive motor, rotating block, and cleaning brush.

[0017] The attached diagram is labeled as follows: 1. Base plate; 2. Connecting platform; 3. Adjusting slide rail; 4. Cutting table; 5. Connecting base; 6. Support column; 7. Horizontal bar; 8. Moving slide rail; 9. Vertical plate; 10. Vertical slide rail; 11. Cutting equipment; 12. Cutting knife; 13. Support frame; 14. Collection box; 15. Filter screen; 16. Air supply pipe; 17. Electric telescopic rod; 18. Moving plate; 19. Connecting pipe; 20. Fixed pipe; 21. Material collection hood; 22. Hose; 23. Conveying pipe; 24. Housing; 25. Drive motor; 26. Rotating block; 27. Cleaning brush; 28. Opening; 29. ​​Material feeding motor; 30. Material feeding roller; 31. Material feeding block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Refer to the instruction manual appendix Figures 1-7 As shown in the figure, a cutting device for honeycomb panel production according to an embodiment of the present invention includes a base plate 1, with connecting platforms 2 connected to both sides of the base plate 1. Adjusting slide rails 3 are connected to the upper ends of both connecting platforms 2. The adjusting slide rails 3 are electrically controlled and can only adjust the position of the cutting platform 4. The cutting platform 4 is slidably connected to the upper ends of the two adjusting slide rails 3. Connecting bases 5 are connected to the middle of one side of each of the two connecting platforms 2. Support columns 6 are connected to the upper ends of the two connecting bases 5. Crossbars 7 are connected to the upper ends of the two support columns 6. A cutting mechanism is connected to one side of the crossbar 7. The cutting mechanism includes a movable slide rail 8, one side of which is connected to one side of the crossbar 7. A vertical plate 9 is slidably connected, and a vertical slide rail 10 is connected to one side of each vertical plate 9. Both the movable slide rail 8 and the vertical slide rail 10 are electrically controlled slide rails, which can adjust the height and position of the cutting blade 12. A vertical slider is slidably connected to one side of each of the two vertical slide rails 10. One side of each of the two vertical sliders is connected to one side of the cutting device 11. The cutting device 11 is slidably connected to one side of the vertical plate 9. The cutting blade 12 is connected to the middle of the lower end of the cutting device 11. A material collection mechanism is slidably connected above the crossbar 7. A cleaning mechanism is connected to the upper part of one side of the cutting device 11. An opening 28 is opened on one side of the upper end of the cutting table 4. A material feeding mechanism is connected to one side of the cutting table 4 corresponding to the opening 28. The upper surface of the cutting table 4 is the main working plane, which supports and fixes the board to be processed. The crossbar 7 installs and guides the cutting and cleaning mechanism to move along the cutting direction. The vertical slide rail 10 precisely controls the vertical cutting depth and lifting position of the cutting blade 12. The cutting device 11 drives the cutting blade 12 to perform cutting. The material collection mechanism moves synchronously with the cleaning mechanism and collects all the debris and waste generated during the cleaning process under negative pressure. After cutting and separating the board, the cleaning mechanism automatically brushes and cleans the exposed cutting side. The opening 28 provides installation space for the material feeding mechanism and allows the board to be moved to make lateral displacement. The material feeding mechanism acts immediately after cutting to separate adjacent boards to form a process gap that facilitates the entry and operation of the cleaning mechanism.

[0020] The material collection mechanism includes a support frame 13, one side of which is connected to the upper part of the vertical plate 9. A stabilizing slide rail is connected to the upper end of the crossbar 7 corresponding to the lower part of the support frame 13. A stabilizing slider is provided at the lower end of the support frame 13 corresponding to the stabilizing slide rail. The stabilizing slider slides above the stabilizing slide rail. A collection box 14 is connected to the upper end of the support frame 13. Filter screens 15 are connected to both sides of the inner wall of the collection box 14. An air supply pipe 16 is connected to the lower part of one side of the collection box 14. One end of the air supply pipe 16 is connected to an external suction device. The support frame 13 rigidly connects the collection box 14 to the cutting moving part to achieve synchronous movement. The collection box 14 serves as the final storage container for debris. The filter screen 15 prevents debris from entering the suction pipe and causing blockage or damage. The air supply pipe 16 serves as a negative pressure transmission channel, transmitting the vacuum generated by the external suction equipment to the collection box 14 and the upstream cleaning suction port to form a continuous debris suction airflow.

[0021] The cleaning mechanism includes an electric telescopic rod 17, with a movable plate 18 connected to the lower end of the electric telescopic rod 17. A through hole is opened on one side of the upper end of the movable plate 18, and a connecting pipe 19 is embedded in the inner wall of the through hole. Fixed pipes 20 are connected to the lower parts of both sides of the connecting pipe 19. A material collection hood 21 is connected to one end of the fixed pipe 20. The material collection hood 21 is shaped like a trumpet. A housing 24 is connected to the lower end of the connecting pipe 19. A drive motor 25 is connected to the middle of the lower end of the inner wall of the housing 24. The output end of the drive motor 25 extends through to the lower end of the housing 24. A rotating block 26 is connected to the output end of the drive motor 25. Cleaning brushes 27 are connected to both ends of the rotating block 26. A hose 22 is connected to the upper end of the connecting pipe 19. A conveying pipe 23 is connected to the upper end of the hose 22. One end of the conveying pipe 23 extends through to the inside of the support frame 13. The flexible hose 22 is corrugated. After the suction device at one end of the air supply pipe 16 is started, the inside of the collection box 14 is drawn to a negative pressure state through the air supply pipe 16. Since the conveying pipe 23, flexible hose 22, connecting pipe 19, and fixed pipe 20 are sequentially sealed and connected, and the material collection hood 21 forms a semi-enclosed space with the cutting surface, the negative pressure in the collection box 14 will be transmitted sequentially along the path of the conveying pipe 23, flexible hose 22, connecting pipe 19, fixed pipe 20 and material collection hood 21, and finally a stable negative pressure is formed at the opening of the material collection hood 21, so as to realize the real-time suction of debris. The electric telescopic rod 17 raises the cleaning mechanism during the cutting stage to avoid obstruction, and lowers it during the chip removal stage to ensure that the cleaning brush 27 accurately contacts the cutting surface. The fixed tube 20 positions the suction port of the collection hood 21 on both sides of the working area of ​​the cleaning brush 27. The trumpet-shaped collection hood 21 covers the chip splash area to the maximum extent. The drive motor 25 provides power to drive the rotating block 26 and the cleaning brush 27 to perform reciprocating oscillating brushing. The cleaning brush 27 removes the attached chips through physical contact. The hose 22 provides a flexible connection between the moving cleaning mechanism and the relatively fixed conveying pipe 23 to ensure smooth airflow without interfering with the movement. The conveying pipe 23 transports the chip-laden airflow to the collection box 14 to complete the transfer of waste chips.

[0022] The feeding mechanism includes a feeding roller 30, which is located inside the opening 28. The two ends of the feeding roller 30 rotate on both sides of the inner wall of the opening 28. A feeding motor 29 is connected to one side of the cutting table 4 corresponding to the side of the feeding roller 30. The output end of the feeding motor 29 extends through into the opening 28 and is connected to one side of the feeding roller 30. Feeding blocks 31 are connected to both sides of the feeding roller 30. The rotation of the feeding roller 30 directly drives the feeding block 31 to move. The feeding block 31 rotates with the roller, pushing one of the plates to the side, so that a process gap is formed between the two plates for subsequent cleaning operations.

[0023] Working principle: When in use, the operator places the entire anti-static honeycomb board on the cutting table 4 and positions it. After starting the equipment, the electric telescopic rod 17 is retracted first, raising the cleaning brush 27 to a safe height to make room for cutting. Then, the cutting mechanism starts to work. The cutting device 11 moves to the preset position under the guidance of the moving slide rail 8 and the vertical slide rail 10, and drives the cutting blade 12 downward to complete the precise cutting of the board.

[0024] After the cutting action is completed, the cutting blade 12 rises and resets. Then, the feeding motor 29 drives the feeding roller 30 to rotate. The feeding block 31 on the roller pushes the board on the cutting side to one side, thereby forming a stable working gap with controllable width between the cutting surfaces of the two boards.

[0025] Once the gap is formed, the cleaning mechanism begins to operate. The electric telescopic rod 17 pushes the moving plate 18 and the housing 24 below it to descend, so that a pair of cleaning brushes 27 descend precisely into the gap and contact the two newly exposed cut sides respectively.

[0026] The drive motor 25 reciprocates at a set angle, thereby driving the cleaning brushes 27 on both sides to swing left and right through the rotating block 26. Compared with unidirectional rotation, this swinging brush can produce better scraping and cleaning effect on the cut side, and is especially suitable for removing stubborn debris and filaments embedded in the honeycomb grid wall, and can effectively prevent debris from being wrapped and tangled by the brush head.

[0027] Simultaneously, the material collection mechanism works in tandem with the suction equipment at one end of the air supply pipe 16. The brushed-off waste is immediately captured by the funnel-shaped material collection hood 21 under negative pressure suction. The waste is continuously transported to the collection box 14 through a closed pipeline consisting of a fixed pipe 20, a connecting pipe 19, a flexible hose 22, and a conveying pipe 23. The filter screen 15 installed in the collection box 14 blocks and collects the waste, and the purified air is discharged through the air supply pipe 16. The entire cleaning and collection process is efficient, closed, and free of dust.

[0028] The material collection mechanism slides on the stable slide rail at the upper end of the crossbar 7 via the stabilizing slider at the lower end of the support frame 13, and always moves synchronously with the cutting equipment 11 and the cleaning mechanism.

[0029] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cutting device for producing honeycomb panels, comprising a base plate (1), characterized in that: The base plate (1) is connected to two connecting platforms (2) on both sides. The upper ends of the two connecting platforms (2) are connected to the adjusting slide rails (3). The upper ends of the two adjusting slide rails (3) are slidably connected to the cutting table (4). The middle of one side of the two connecting platforms (2) is connected to the connecting base (5). The upper ends of the two connecting bases (5) are connected to the support column (6). The upper ends of the two support columns (6) are connected to the crossbar (7). The cutting mechanism is connected to one side of the crossbar (7). The cutting mechanism includes a movable slide rail (8), one side of which is connected to one side of the crossbar (7), a vertical plate (9) is slidably connected to one side of the movable slide rail (8), a cutting device (11) is slidably connected to one side of the vertical plate (9), and a cutting blade (12) is connected to the middle of the lower end of the cutting device (11). A material collection mechanism is slidably connected above the crossbar (7), a cleaning mechanism is connected to the upper part of one side of the cutting device (11), an opening (28) is opened on one side of the upper end of the cutting table (4), and a material feeding mechanism is connected to one side of the cutting table (4) corresponding to the opening (28).

2. The cutting device for honeycomb panel production according to claim 1, characterized in that: The material collection mechanism includes a support frame (13), one side of which is connected to the upper part of the vertical plate (9). A stabilizing slide rail is connected to the upper end of the crossbar (7) corresponding to the lower part of the support frame (13). A stabilizing slider is provided at the lower end of the support frame (13) corresponding to the stabilizing slide rail. The stabilizing slider slides above the stabilizing slide rail. A collection box (14) is connected to the upper end of the support frame (13). Filter screens (15) are connected to both sides of the inner wall of the collection box (14). An air supply pipe (16) is connected to the lower part of one side of the collection box (14).

3. The cutting device for honeycomb panel production according to claim 1, characterized in that: Each of the vertical plates (9) is connected to a vertical slide rail (10) on one side, and each of the two vertical slide rails (10) is slidably connected to a vertical slider on one side. One side of each of the two vertical sliders is connected to one side of the cutting device (11).

4. The cutting device for honeycomb panel production according to claim 1, characterized in that: The cleaning mechanism includes an electric telescopic rod (17), the lower end of which is connected to a movable plate (18). A through hole is provided on one side of the upper end of the movable plate (18), and a connecting pipe (19) is embedded in the inner wall of the through hole.

5. A cutting device for honeycomb panel production according to claim 4, characterized in that: The lower parts of both sides of the connecting pipe (19) are connected to fixed pipes (20), and one end of the fixed pipe (20) is connected to a material collection hood (21), which is shaped like a trumpet.

6. A cutting device for honeycomb panel production according to claim 4, characterized in that: The lower end of the connecting pipe (19) is connected to the housing (24), and the middle of the lower end of the inner wall of the housing (24) is connected to the drive motor (25). The output end of the drive motor (25) extends through to the lower end of the housing (24).

7. A cutting device for honeycomb panel production according to claim 6, characterized in that: The output end of the drive motor (25) is connected to a rotating block (26), and both ends of the rotating block (26) are connected to cleaning brushes (27).

8. A cutting device for honeycomb panel production according to claim 4, characterized in that: The upper end of the connecting pipe (19) is connected to a flexible hose (22), and the upper end of the flexible hose (22) is connected to a conveying pipe (23). One end of the conveying pipe (23) extends through into the inside of the support frame (13).

9. A cutting device for honeycomb panel production according to claim 1, characterized in that: The feeding mechanism includes a feeding roller (30), which is located inside the opening (28). The two ends of the feeding roller (30) rotate on both sides of the inner wall of the opening (28). A feeding motor (29) is connected to one side of the cutting table (4) corresponding to the side of the feeding roller (30).

10. A cutting device for producing honeycomb panels according to claim 9, characterized in that: The output end of the feeding motor (29) extends through the opening (28) and is connected to one side of the feeding roller (30). Feeding blocks (31) are connected to both sides of the feeding roller (30).

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