Simple hand tearing position knife rest jig for circular knife machine
Patent Information
- Application Number
- CN202522053124.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]目前在传统圆刀切割中大多直接进行刀片切割,不便于进行边描边修,从而为后续圆刀切割路径提供清晰视觉参考,容易导致操作者目测误差引起的边线突破和切割不准
本实用新型中,采用刀片、描边喷头、第一固定螺丝和第二固定螺丝,通过将描边喷头设置于刀片的前侧,实现了切割路径的精准标记与同步修边优势,通过描边喷头在材料表面喷涂标记线以提供视觉引导,随后刀片沿标记路径进行修边切割,从而减少操作者目测误差引起的偏差,并且标记线便于后续的圆刀切割时检查是否出线,保证了切割质量,同时,第一固定螺丝和第二固定螺丝分别固定刀片和描边喷头于安装座,确保部件稳定定位并便于快速调整与更换,实现单一工序内完成描边与切割的简易运转方式,进一步提升生产效率并保障模切制造的整体精度和稳定性。
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Figure CN224914915U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die-cutting manufacturing technology, and in particular to a simple hand-tearable knife holder fixture for a circular knife machine. Background Technology
[0002] In the die-cutting manufacturing field, rotary die-cutting machines, as a highly efficient and continuous cutting device, are widely used in the processing of materials such as paper, film, and tape. Their core technology is based on a high-speed rotating circular blade, achieving continuous cutting through precise contact with the material surface. Suitable for mass production needs, rotary die-cutting machines are typically equipped with adjustable blade holders and tension control systems to adapt to different material widths and thicknesses. They also support multiple cutting modes, such as full cut, half cut, or scribing, for creating tear-off sections, labels, or functional slitting products. In actual production, rotary die-cutting machines are often used in conjunction with auxiliary materials (such as base film or release film) to complete the cutting of complex patterns through precise blade positioning and material traction. Furthermore, the waste collection system of the rotary die-cutting machine can simultaneously collect the waste material after cutting, ensuring the continuity and cleanliness of the production line. With its high efficiency and automation, this technology has become an indispensable process foundation in the die-cutting industry and is widely used in packaging, electronics, and medical fields.
[0003] Currently, traditional circular blade cutting mostly involves direct blade cutting, which makes it difficult to trace and refine the cutting path simultaneously, thus hindering the provision of a clear visual reference for the subsequent circular blade cutting path. This can easily lead to edge line breaches and inaccurate cutting due to operator visual estimation errors. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a simple hand-tearable knife holder fixture for a circular knife machine.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a simple hand-tearable knife holder fixture for a circular knife machine, comprising a guide arm and materials. The guide arm has a guide rod on its side, a fixing clamp on the surface of the guide rod, a mounting seat on the surface of the fixing clamp, a knife groove on the side of the mounting seat, a blade on the surface of the knife groove, a placement groove on the surface of the mounting seat, an edging nozzle on the surface of the placement groove, and a first fixing screw and a second fixing screw on the side of the mounting seat.
[0006] Preferably, the surface of the fixing clamp is provided with a tightening screw, and the shape and position of the fixing clamp are adapted to the guide rod.
[0007] Preferably, the surface of the mounting base is provided with mounting screws, and the mounting base is fixedly connected to the surface of the fixing clamp by the mounting screws.
[0008] Preferably, the end of the outlining nozzle is provided with a connecting pipe, and the outlining nozzle is disposed on one side of the blade.
[0009] Preferably, the position of the first fixing screw corresponds to the blade, and the blade is connected to the mounting base via the first fixing screw.
[0010] Preferably, the position of the second fixing screw corresponds to the outlining nozzle, and the outlining nozzle is connected to the mounting base via the second fixing screw.
[0011] Preferably, the fixing clamp and the mounting base are arranged axially symmetrically on the surface of the guide rod, and the material is disposed on the bottom surface of the blade and the tracing nozzle.
[0012] Beneficial effects This invention employs a blade, an outlining nozzle, a first fixing screw, and a second fixing screw. By placing the outlining nozzle on the front side of the blade, it achieves precise marking of the cutting path and simultaneous edge trimming. The outlining nozzle sprays marking lines onto the material surface to provide visual guidance, and then the blade trims and cuts along the marked path, thereby reducing deviations caused by operator visual error. Furthermore, the marking lines facilitate checking for any deviations during subsequent circular blade cutting, ensuring cutting quality. Simultaneously, the first and second fixing screws respectively fix the blade and the outlining nozzle to the mounting base, ensuring stable positioning of the components and facilitating quick adjustment and replacement. This simplified operation mode, which completes outlining and cutting within a single process, further improves production efficiency and ensures the overall precision and stability of die-cutting manufacturing. Attached Figure Description
[0013] Figure 1 This is an axonometric view of the present invention; Figure 2 This is a structural diagram of the mounting base of this utility model; Figure 3 This is a structural diagram of the blade of this utility model; Figure 4 The accompanying drawings are for Embodiment 2 of this utility model.
[0014] Legend: 1. Guide arm; 2. Material; 3. Guide rod; 4. Fixing clamp; 5. Mounting base; 6. Tightening screw; 7. Tool slot; 8. Blade; 9. Placement slot; 10. Outlining nozzle; 11. First fixing screw; 12. Second fixing screw; 13. Mounting screw; 14. Connecting pipe. Detailed Implementation
[0015] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.
[0016] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1: Reference Figure 1-3 A simple hand-tearable die holder fixture for a circular die-cutting machine includes a guide arm 1 and a material 2. A guide rod 3 is provided on the side of the guide arm 1, and a fixing clamp 4 is provided on the surface of the guide rod 3. The fixing clamp 4 and the mounting base 5 are axially symmetrically arranged on the surface of the guide rod 3. The material 2 is provided on the bottom surface of the blade 8 and the tracing nozzle 10. The guide arm 1, as the main support frame of the fixture, is located on both sides of the device and fixed to the circular die-cutting machine. The guide arm 1 is made of high-strength material 2, providing stable mechanical support for the entire fixture and ensuring the structural stability of the device during high-speed cutting and tracing operations. The material 2, as the processing object, is the target object for die-cutting manufacturing, and its surface receives the marking lines from the tracing nozzle 10 and the cutting force from the blade 8. In the cutting operation, the guide rod 3 connects the transverse rods of the two guide rod arms 1, serving as a sliding track for the fixed clamp 4 and the mounting base 5. The guide rod 3 provides a linear movement path for the fixed clamp 4 and the mounting base 5, supporting the flexible positioning of the blade 8 and the tracing nozzle 10. Its surface is polished to reduce frictional resistance and ensure smooth clamp sliding, thus adapting to the needs of different material widths and cutting positions. The surface of the fixed clamp 4 is equipped with tightening screws 6. The shape and position of the fixed clamp 4 are adapted to the guide rod 3. The surface of the fixed clamp 4 is equipped with a mounting base 5, and the surface of the mounting base 5 is equipped with mounting screws 13. The mounting base 5 is fixedly connected to the surface of the fixed clamp 4 by the mounting screws 13. The mounting base 5 is connected to the guide rod 3 by the tightening screw 6, which can slide and lock along the guide rod 3 to ensure the stability and positional accuracy of the mounting base 5. Its axisymmetric design is adapted to the guide rod 3 to ensure balanced force, prevent displacement during operation, and improve the mechanical reliability of the overall device. The mounting base 5 provides a tool slot 7 and a placement slot 9 for fixing the blade 8 and the outlining nozzle 10. Its surface is firmly connected to the fixing clamp 4 by the mounting screw 13 to ensure no loosening during operation. The side design of the mounting base 5 supports the installation of the first fixing screw 11 and the second fixing screw 12, which facilitates the quick adjustment and replacement of the blade 8 and the outlining nozzle 10. The tightening screw 6 controls the loosening and locking state of the fixing clamp 4 through the thread friction. When the tightening screw 6 is loosened, the fixing clamp 4 can slide along the guide rod 3 to adjust its position. After the tightening screw 6 is tightened, the fixing clamp 4 is firmly locked to prevent displacement during high-speed operation and ensure the positioning accuracy of the blade 8 and the outlining nozzle 10.
[0018] The mounting base 5 has a tool groove 7 on its side, and a blade 8 is provided on the surface of the tool groove 7. The mounting base 5 also has a placement groove 9 on its surface, and a tracing nozzle 10 is provided on the surface of the placement groove 9. A connecting tube 14 is provided at the end of the tracing nozzle 10, which is positioned on one side of the blade 8. The mounting base 5 has a first fixing screw 11 and a second fixing screw 12 on its side. The first fixing screw 11 corresponds to the blade 8, and the blade 8 is connected to the mounting base 5 via the first fixing screw 11. The second fixing screw 12 corresponds to the tracing nozzle 10, and the tracing nozzle 10 is connected to the mounting base 5 via the second fixing screw 12. The size and shape of the tool groove 7 precisely match the blade 8, ensuring accurate and stable alignment during installation. The clamping force of the first fixing screw 11 secures the blade 8 in the tool groove 7, preventing vibration or displacement during cutting, thus ensuring the accuracy of hand-tearing or trimming cuts. The blade 8 is made of high-hardness stainless steel 2 and makes precise cuts along the marking lines drawn by the tracing nozzle 10, completing hand-tearing, trimming, or slitting operations. The placement slot 9 provides a precise installation position for the tracing nozzle 10, ensuring an appropriate distance between the tracing nozzle 10 and the surface of the material 2. The slot's design matches the shape of the tracing nozzle 10, and it is fixed by the second fixing screw 12 to ensure the stability of the nozzle during operation and prevent the marking line from shifting. The tracing nozzle 10 is positioned in front of the blade 8 and supplies ink through the connecting tube 14 to draw marking lines on the surface of the material 2. The tracing nozzle 10 uses a precision nozzle to spray fast-drying industrial marking ink before cutting, forming a clear cutting path guide line, making it easy for the operator to confirm the position and reducing visual errors. Its position is fixed by the second fixing screw 12, supporting quick adjustment and replacement. The connecting tube 14 connects to the tracing nozzle 10. The ink supply system delivers ink to the tracing nozzle 10. The connecting pipe 14 smoothly delivers ink from the storage tank to the tracing nozzle 10, ensuring a continuous and leak-free spraying process. The first fixing screw 11 securely fixes the blade 8 in the blade groove 7 through threaded clamping force, preventing the blade 8 from loosening or shifting during cutting. Its design allows for quick loosening or tightening, supporting the replacement and fine-tuning of the blade 8 to ensure cutting accuracy. The second fixing screw 12 fixes the tracing nozzle 10 in the placement groove 9 through threaded clamping force, ensuring the stability of the tracing nozzle 10 when spraying marking lines. Its quick-tightening design facilitates the installation, disassembly, and position adjustment of the tracing nozzle 10, adapting to different materials 2 and cutting requirements.
[0019] The operation is as follows: First, fix the guide arm 1 onto the circular knife machine, ensuring the guide rod 3 is horizontal and aligned with the machine interface. Then, loosen the tightening screw 6 on the fixing clamp 4, slide the fixing clamp 4 and the mounting base 5 along the guide rod 3 to the desired position, and tighten the tightening screw 6 to lock them in place. Next, install the blade 8 into the tool groove 7 of the mounting base 5 and secure it with the first fixing screw 11, ensuring the blade 8 is firmly aligned. At the same time, install the outlining nozzle 10 into the placement groove 9 of the mounting base 5 and secure it with the second fixing screw 12. Connect the ink supply system to the connecting pipe 14, adjust the distance between the printhead and the surface of material 2 to 1-2mm, then calibrate the device, run a small amount of material 2, check whether the marking line drawn by the tracing printhead 10 is consistent with the cutting path of the blade 8, and fine-tune the mounting base 5 or the printhead position if necessary. Finally, start the circular die cutter, the tracing printhead 10 sprays quick-drying marking lines on the surface of material 2 to provide cutting guidance, and the blade 8 then performs hand-tear or trimming cuts along the marking lines, completing the single process of tracing and trimming at the same time, and achieving efficient and accurate die-cutting processing. Specific Implementation Example 2: Reference Figure 4 A simple hand-tearable die holder fixture for a circular die-cutting machine, based on the basic structure in Specific Embodiment 1, further discloses the following: a fixing clamp 4 and a dividing blade can be additionally set in the middle of the guide rod 3 to achieve a convenient separation function. When collecting waste material, uneven tension on both sides is prone to occur, causing the product to fall off during the scraping process. With the additionally configured fixing clamp 4 and dividing blade, the hand-tearable die holder can evenly divide the waste material into two parts and independently rewind them, thereby effectively balancing the tension on both sides, ensuring the stability of the material 2 processing process and the reliability of product quality, and further improving the overall efficiency and economy of die-cutting manufacturing.
[0021] In summary: 1. Using a blade 8, an tracing nozzle 10, a first fixing screw 11, and a second fixing screw 12, the tracing nozzle 10 is positioned in front of the blade 8, achieving precise marking of the cutting path and simultaneous trimming. The tracing nozzle 10 sprays marking lines onto the surface of the material 2 to provide visual guidance. Subsequently, the blade 8 trims and cuts along the marked path, thereby reducing deviations caused by operator visual error. The marking lines also facilitate checking for lines during subsequent circular knife cutting, ensuring cutting quality. At the same time, the first fixing screw 11 and the second fixing screw 12 respectively fix the blade 8 and the tracing nozzle 10 to the mounting base 5, ensuring stable positioning of the components and facilitating quick adjustment and replacement. This achieves a simple operation mode that completes tracing and cutting in a single process, further improving production efficiency and ensuring the overall precision and stability of die-cutting manufacturing.
[0022] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A simple hand-tearable blade holder fixture for a circular blade machine, comprising a guide arm (1) and a material (2), characterized in that: The guide arm (1) has a guide rod (3) on its side, a fixing clamp (4) on its surface, a mounting seat (5) on its surface, a tool groove (7) on its side, a blade (8) on its surface, a placement groove (9) on its surface, a tracing nozzle (10) on its side, and a first fixing screw (11) and a second fixing screw (12) on its side.
2. The simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The surface of the fixing clamp (4) is provided with a tightening screw (6), and the shape and position of the fixing clamp (4) are adapted to the guide rod (3).
3. The simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The mounting base (5) is provided with mounting screws (13) on its surface, and the mounting base (5) is fixedly connected to the surface of the fixing clamp (4) by the mounting screws (13).
4. The simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The end of the tracing nozzle (10) is provided with a connecting pipe (14), and the tracing nozzle (10) is located on one side of the blade (8).
5. A simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The position of the first fixing screw (11) corresponds to the blade (8), and the blade (8) is connected to the mounting base (5) through the first fixing screw (11).
6. A simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The position of the second fixing screw (12) corresponds to the tracing nozzle (10), and the tracing nozzle (10) is connected to the mounting base (5) by the second fixing screw (12).
7. A simple hand-tearable blade holder fixture for a circular knife machine according to claim 1, characterized in that: The fixing clamp (4) and the mounting base (5) are arranged symmetrically on the surface of the guide rod (3), and the material (2) is disposed on the bottom surface of the blade (8) and the tracing nozzle (10).