Energy-efficient potato slicing and slitting dual-purpose machine

Abstract

The utility model discloses a kind of high-efficient energy-saving potato slicing and slitting dual-purpose machine, including rack, slicing main shaft, circular cutter head, slitting mechanism, slicing motor, slitting motor, slicing motor is installed on the left side support frame of rack, circular cutter head blade main shaft is installed in the left upper side of rack, slitting motor is installed in the right upper side, feeding conveyor belt transmission device is assembled on the lower left half-circular long groove double track of rack, slitting mechanism with circular combination blade slitting main shaft is installed in the right side, bottom is equipped with discharge, outward conveying transmission device, floor type automatic feeding transmission device is connected with square material hopper, each device is driven by triangular belt, round head conical feeding hopper and long trapezoidal taper blanking hopper are installed in the side of slicing cutter head, simultaneously open slicing slitting motor work, discharge outlet exports square sweet potato strip, independently opens slicing motor work, exports sweet potato piece, play one machine two use effect, solve the technical difficulties such as jam, blade easy to damage when slicing and slitting.

Description

Technical Field

[0001] This utility model relates to the field of agricultural product processing technology, specifically to a high-efficiency and energy-saving potato slicing and strip cutting machine. Background Technology

[0002] Although fruit slicers, fruit and vegetable slicing machines, sweet potato slicers, and various sweet potato slicing and slicing devices are currently available on the market, these diverse, small-scale single-machine products, while sharing the same principle, vary in features. They are produced solely based on conception, without undergoing a rigorous process of design, drawing up complete machine and component blueprints, prototyping, precision machining of each component according to drawings, repeated testing, and continuous improvement. This neglect of product practicality has led to instances where users find them unsuitable for their needs, resulting in products that not only fail to adapt to production but also fail to meet the needs of users and market development. Utility Model Content

[0003] In response to the problems existing in the background technology, this utility model has innovated and improved the product. After conception, design, and drawing, and in accordance with the national mechanical drawing and surface roughness standards, each part was roughly and meticulously machined according to the drawing requirements. Through repeated improvements and tests, countless technical difficulties were overcome, and finally, a high-efficiency and energy-saving potato slicing and strip cutting machine with all technical indicators meeting national standards was successfully designed and manufactured.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: The high-efficiency and energy-saving potato slicing and strip-cutting dual-purpose machine includes a frame, a slicing main shaft, slicing blades, a circular cutter disc, a slicing motor, a strip-cutting motor, a round-headed flat conical feeding hopper, a feeding conveyor belt drive device, a discharging conveyor belt drive device, an outward conveyor belt drive device, a V-belt, a V-belt pulley, a semi-circular long groove double track, a long trapezoidal conical dropping hopper, left and right side plates of the strip-cutting mechanism, a nylon roller conveying main shaft, a circular combined blade strip-cutting main shaft, a steering wheel, a strip-cutting mechanism, a square bearing box, and the slicing machine main shaft is installed on the upper left of the frame. The middle two-groove V-belt pulley of the main shaft is connected to the two-groove V-belt pulley of the slicing motor by a V-belt. The tail two-groove V-belt pulley of the main shaft is connected to the inner two grooves of the six-groove V-belt pulley of the nylon roller conveying main shaft in the strip-cutting mechanism by a V-belt. The circular cutter disc is installed at the front end of the slicing machine main shaft and reinforced with a flat key and a tightening nut. The disc has rectangular holes at the diagonal and two adjustable blades are installed. A double track with a semi-circular groove is installed at the bottom of the frame. The feeding conveyor belt drive is installed on the left side of the double track, and the discharge port extension conveyor belt drive is installed on the right side. A long trapezoidal tapered hopper is installed between the circular cutter disc and the surface of the feeding conveyor belt. The slicing mechanism is installed on the right side of the double track. The middle two grooves of the six-groove triangular pulley on the nylon roller conveyor main shaft are connected to the two-groove triangular pulley on the feeding conveyor belt main shaft by a triangular belt. The end two-groove triangular pulley is connected to the triangular pulley on the discharge port conveyor belt main shaft at the bottom of the slicing mechanism by a triangular belt. A round-headed flat conical feeding hopper is installed on the side of the circular cutter disc. The slicing motor is installed on the upper right of the frame. The two-groove triangular pulley on the motor is connected to the two-groove triangular pulley on the circular combined blade slicing main shaft by a triangular belt. Square bearing boxes are installed at both ends of the circular combined blade main shaft. Steering wheels are installed at the bottom of the frame. Simultaneously start the two motors for slicing and strip cutting, and output square sweet potato strips from the discharge port. Start the slicing motor separately, and output sweet potato slices from the discharge port. However, before starting the machine, first adjust the gap of the bearing box to be greater than the thickness of the sweet potato slices to be cut.

[0005] Furthermore, a cutting blockage device is installed on the left and right side plates of the cutting mechanism at the position of the circular combined blade cutting spindle.

[0006] Furthermore, the square bearing box matches the U-shaped groove in the left and right side plates of the cut strip, can move back and forth according to the size of the strip, and is equipped with an adjustment gap device.

[0007] Furthermore, the square feeding hopper is installed in the middle of the upper part of the machine body, and an emergency door, a power starter, and a motor speed control device are configured on the front of the machine body.

[0008] The outer part of the machine body (12) is made of five stainless steel plates with round holes drilled on the four sides to match the machine frame (1). The plates are fixed to the machine frame (1) with bolts. The square hopper (11) is installed in the middle of the top of the machine body (12). The emergency door (13) and the power starter device (14) are installed on the right side of the front of the machine body (12).

[0009] The discharge port, outward conveying, and extended conveyor belt drive device are installed on the bottom right side of the frame, while the floor-mounted automatic feeding conveyor belt drive device is placed on the left side of the ground and connected to the square hopper.

[0010] Beneficial effects

[0011] The beneficial effects of this utility model are as follows: Compared with existing technologies such as CN207858921U, a sweet potato slicer with a directional conveying mechanism, CN211278600U, a sweet potato strip cutter, CN112873394A, an integrated potato slicing and strip cutting device, CN217372526U, and a sweet potato chunk cutter, this utility model has the following advantages: 1. The slicing spindle of this utility model has a rated maximum speed of 350 revolutions per minute. The circular cutter disc on the spindle is equipped with two blades. The round-headed flat conical feeding hopper has a large end diameter of 140mm, a small end diameter of 30mm, and a length of 300mm. It can feed sweet potatoes of varying sizes, lengths, and shapes, ranging from a maximum diameter of 135mm to a minimum diameter of 20mm and a length of 160mm. When the machine is started, the circular cutter disc cuts 700 slices of equal thickness at a speed of 350 revolutions per minute. These slices are then fed into the combined blades of the cutting mechanism, which cut the same slices of different lengths into several square strips and convey them to the discharge port. The machine can produce high efficiency per hour and per workday. When the machine is started, it is sturdy and stable, without vibration or noise. Compared with the original manual and semi-mechanized production methods of the prior art, it can improve the work efficiency by 10 to 15 times. 2. This utility model consists of three parts: slicing, strip cutting, and conveying, outputting, and extending conveyor belt drive devices, forming a complete conveyor belt drive system. According to the design requirements, one electric motor must be installed in the conveyor belt drive system. In order to control power consumption, only two 1.5 kW three-phase electric motors are installed for slicing and strip cutting, saving the power consumption of one electric motor. Calculated based on 8 hours of work per day, 12 kWh of electricity can be saved per day, which has the effect of reducing production costs and saving electricity. 3. A round-headed, flat-conical feeding hopper with adjustable gap in the left-right and front-back directions is installed in the slicing mechanism. Anti-clogging devices are also installed in both the slicing and strip-cutting mechanisms. Under the attraction generated by the rotation of the circular cutter head, the sweet potatoes fed in do not need to be sorted, pressed, or have their size controlled. When the machine is turned on, it can smoothly cut uneven, curved, and differently sized sweet potatoes into standard-sized slices and strips without breakage or fragments. There are no fragments or blockages left at the feeding ports of the slicing and strip-cutting mechanisms, which reduces blade collision and wear and serious material waste, and achieves energy saving and consumption saving. 4. This utility model is equipped with a device that can adjust the gap between the thickness of the strips on the right side of the square bearing boxes at both ends of the left and right side plates of the slicing mechanism. Tightening the square bearing boxes at both ends will start the slicing and strip cutting motors at the same time, and the machine will output square strips from the outlet. Loosening the square bearing boxes, but the gap must be greater than the thickness of the cut sweet potato slices, will start the slicing motor separately, and the outlet will output sweet potato slices. This makes it a product that can be used for both slicing and strip cutting. 5. The floor-mounted automatic feeding conveyor belt drive device is connected to the square hopper on the machine body. When the machine is started, the sweet potatoes that have been fed into the hopper are fed one by one into the round-headed flat conical feeding hopper according to the required speed of the slicing spindle. The sweet potatoes are then cut into slices and pieces. The outward conveyor belt drive device transports the slices or strips to the required position outside the machine body. This transmission method is suitable for small-scale production with existing technology, and is more suitable for mass production and assembly line operation. In summary, this invention not only solves the problem of existing technologies lacking high efficiency, energy saving, dual-purpose functionality, mass production capabilities, and assembly line operation, but also addresses technical issues such as blockages, excessive residual fragments, broken and uneven slices during operation. It further improves work efficiency and economic benefits, making it a highly efficient and energy-saving dual-purpose potato slicing and dicing machine urgently needed by current market users. Attached Figure Description

[0012] Figure 1 This is a front view and abstract drawing of this utility model.

[0013] Figure 2 This is a top view of the present invention.

[0014] Figure 3 This is the front view of the appearance of this utility model.

[0015] The following are the labels in the diagram: Frame 1: Slicing spindle 2, Slicing blade 21, Circular cutter head 22, Slicing motor 3, Strip cutting motor 31, Round-headed conical feeding device 4, Feeding conveyor belt drive device 5, Discharge port conveyor belt drive device 51, Outward conveyor belt drive device 52, V-belt 53, V-belt pulley 54, Double track with semi-circular long groove 55, Long trapezoidal conical dropping hopper 6, Left and right sides of the strip cutting machine 7, Nylon roller conveying spindle 8, Circular combined blade strip cutting spindle 9, Steering wheel 10, Strip cutting mechanism 16, Square bearing box 7, Strip cutting blockage removal device 18, Strip cutting gap adjusting bolt adjustment device 19, Square feeding hopper 11, Machine body 12, Emergency door 13, Power starter device 14, Discharge port 15, Automatic feeding conveyor belt drive device 56. Detailed implementation method:

[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. A high-efficiency and energy-saving dual-purpose machine for slicing and dicing potatoes includes a frame 1, a slicing main shaft 2, slicing blades 21, a circular cutter disc 22, a slicing motor 3, a dicing motor 31, a round-headed flat conical feeding hopper 4, a feeding conveyor belt drive device 5, a discharge conveyor belt drive device 51, an outward conveyor belt drive device 52, a V-belt 53, a V-belt pulley 54, a double track with a semi-circular long groove 55, a long trapezoidal tapered dropping hopper 6, left and right side plates of the dicing mechanism 7, a nylon roller conveying main shaft 8, a circular combined blade dicing main shaft 9, a steering wheel 10, a dicing mechanism 16, and a square bearing box 17. All parts of the frame 1 are welded together, and bolt holes are provided on each side for installation. The outer stainless steel sheet of the machine body 12; the two bearing housings of the slicing spindle 2 are mounted on the upper left support frame of the machine frame 1; a two-groove V-belt pulley 54 is installed in the middle of the two bearing housings and connected to the two-groove V-belt pulley 54 of the slicing motor 3 by a V-belt 53; the two-groove V-belt pulley 54 at the tail of the slicing spindle 2 is connected to the six-groove V-belt pulley 54 at the end of the nylon roller spindle 8 in the slicing mechanism 16 by a V-belt 53; the circular cutter disc 22 has two square holes machined at the diagonal of its diameter and two slicing blades 21 are installed thereon, along with an adjustable device; the slicing motor 3 is mounted on the middle left side of the machine frame 1 on an adjustable support frame; the round-headed flat conical feeding hopper 4 is installed at the cutting edge of the circular cutter disc 22 and has front, back, left, and right positions. The adjustable device includes a cutting motor 31 mounted on an adjustable support frame on the upper right side of the frame 1. The two-groove V-belt pulley 54 of the cutting motor 31 is connected to the two-groove V-belt pulley 54 at the end of the circular combined blade cutting main shaft 9 via a V-belt 53. Square bearing housings 17 at both ends of the circular combined blade main shaft 9 are mounted in the U-shaped grooves of the left and right side plates 7 of the cutting mechanism, matching the cutting gap adjustment bolts 19. A cutting blockage removal device 18 is mounted on the upper end of the left and right side plates 7 of the cutting mechanism. A double track 55 with an adjustable distance and semi-circular long groove is installed at the bottom of the frame 1 and bolted to the middle of the left and right sides of the frame 1. The feeding conveyor belt drive device 5 is installed on the left side of the double track 55, and the two-groove V-belt pulley 54 on the main shaft... The pulley 54 is connected to the middle grooved V-belt pulley 54 of the nylon roller conveying main shaft 8 in the strip cutting mechanism 16 by a V-belt 53. The long trapezoidal tapered hopper 6 is installed between the conveyor belt surfaces of the feeding conveyor belt drive device 5. The end grooved V-belt pulley 54 of the conveying main shaft at the bottom of the strip cutting mechanism 16 is connected to the end grooved V-belt pulley of the nylon roller conveying main shaft 8 in the strip cutting mechanism 16 by a V-belt 53. Four bolt-fixed, removable steering wheels 10 are installed at the bottom of the frame 1. The square feeding hopper 11 is installed at the top center of the machine body 12. The automatic feeding conveyor belt drive device 5 is installed on the ground and connected to the square feeding hopper 11 of the machine body 12. An emergency door 13 is configured in the front view of the machine body 12.The power starter device 14 is equipped with a main power switch and a motor speed controller for the slicing motor 31. The right side of the square bearing boxes at both ends of the left and right side plates (7) of the slicing mechanism is equipped with an adjustable thickness gap device. Tightening the square bearing boxes at both ends simultaneously starts the slicing motor (3) and the slicing motor (31), and the machine's outlet (15) outputs square sweet potato strips. Loosening the square bearing boxes at both ends, but ensuring the gap is greater than the thickness of the cut sweet potato, starts the slicing machine (3) separately, and the outlet (15) outputs sliced ​​sweet potato pieces. The machine body (12) is externally constructed of five stainless steel plates, with round holes drilled on all four sides to match the frame (1), and bolts are used to fix them to the frame (1), forming a fully enclosed machine body.

[0017] The working principle of this utility model is as follows: The floor-mounted automatic feeding conveyor belt drive device, the slicing motor (3) and the strip cutting motor (31) are turned on at the same time. The sweet potato slices cut from the circular cutter disc (22) fall onto the surface of the conveyor belt of the feeding conveyor belt drive device (5) equipped with a long trapezoidal tapered hopper (6). The sweet potato slices are conveyed to the nylon roller surface of the nylon roller conveyor main shaft (8) of the strip cutting mechanism (16) and the square sweet potato strips cut by the combined blade of the circular combined blade strip cutting main shaft (9) fall onto the conveyor belt of the discharge port conveyor belt drive device (51). They are conveyed to the discharge port (15) and then conveyed to the required position by the conveyor belt of the outward conveyor belt drive device (52). Under the same working principle, as long as the gap between the two square bearing boxes (15) of the circular combined blade strip cutting main shaft (9) is adjusted, the slicing motor (3) is started separately and the sweet potato slices are output from the discharge port (15).

[0018] according to Figure 1 , Figure 2 , Figure 3 The present invention will be described in detail with reference to the above embodiments. However, this should not be construed as limiting the scope of the patent of this utility model. It should be noted that any modifications, alterations, substitutions, or variations made within the spirit and principles of this utility model are included within the protection scope of this utility model.

Claims

1. A high-efficiency and energy-saving dual-purpose machine for slicing and cutting potatoes, characterized in that: The machine includes a frame (1), a slicing spindle (2), slicing blades (21), a circular cutter head (22), a slicing motor (3), a strip-cutting motor (31), a round-headed flat conical feeding hopper (4), a feeding conveyor belt drive (5), a discharge conveyor belt drive (51), an outward conveyor belt drive (52), a V-belt (53), a V-belt pulley (54), a double track with a semi-circular long groove (55), a long trapezoidal tapered dropping hopper (6), left and right side plates of the strip-cutting mechanism (7), a nylon roller conveying spindle (8), a circular combined blade strip-cutting spindle (9), a steering wheel (10), a strip-cutting mechanism (16), and a square bearing box (17). Bolt holes are distributed on each side of the frame (1), and the bearing boxes at both ends of the slicing spindle (2) are mounted on... Mounted on the upper left support frame of the frame (1), a two-groove triangular pulley (54) is fitted between the two bearing boxes. The two-groove triangular pulley (54) is connected to the two-groove triangular pulley (54) of the slicing motor (3) by a triangular belt (53). The two-groove triangular pulley (54) at the tail of the slicing spindle (2) is connected to the six-groove triangular pulley (54) at the end of the nylon roller conveying spindle (8) in the slicing mechanism (16) by a triangular belt (53). The circular cutter head (22) has two square holes machined at the radial diagonal and two slicing blades and an adjustable device are installed. The slicing motor (3) is mounted on the adjustable support frame in the middle of the left side of the frame (1). The round-headed flat conical feeding hopper (4) is installed at the position of the blade of the circular cutter head (22). The frame (1) is equipped with adjustable front, back, left, and right devices. The cutting motor (31) is mounted on the adjustable support frame on the upper right side of the frame (1). The two-groove triangular pulley (54) of the cutting motor (31) is connected to the two-groove triangular pulley (54) in the circular combined blade cutting spindle (9) by a triangular belt (53). The square bearing boxes (17) at both ends of the circular combined blade cutting spindle (9) are installed in the U-shaped groove positions on the left and right side plates (7) of the cutting mechanism and are matched with the cutting gap bolt adjustment device (19). The bottom of the frame (1) is equipped with a double track (55) with an adjustable distance of semi-circular long groove. The feeding conveyor belt drive device (5) is installed on the left side of the double track (55). The two-groove triangular pulley (54) on the drive spindle is connected to the cutting mechanism (16). The nylon roller conveyor main shaft (8) in the machine is connected by two V-belts (53) in the middle. The cutting mechanism (16) is installed on the right side of the double track (55) with a semi-circular long groove. The bottom of the cutting mechanism (16) is equipped with a discharge port conveyor belt drive device (51) and an outward conveyor belt drive device (52) outside the machine body (12). The floor-mounted automatic feeding conveyor belt drive device (56) is installed on the left side of the machine body (12) and connected to the square hopper (11) on the machine body (12). The long trapezoidal tapered dropping hopper (6) is installed between the conveyor belt surfaces of the feeding conveyor belt drive device (5). The bottom of the frame (1) is equipped with four bolt-fixed steering wheels. At the same time, the slicing motor (3) and the cutting motor (31) are turned on to work.The machine's discharge port delivers square sweet potato strips. The slicing motor (3) is then turned on separately, and the machine's discharge port (15) outputs sweet potato slices. However, before starting the machine, the gap in the square bearing box (17) must be adjusted to be greater than the thickness of the cut sweet potato slices.

2. The high-efficiency and energy-saving potato slicing and strip-cutting dual-purpose machine according to claim 1, characterized in that: The exterior of the machine body (12) is made of five stainless steel plates with round holes drilled on all four sides to match the frame (1). The plates are fixed to the frame (1) with bolts. The square hopper (11) is installed in the middle of the top of the machine body (12). The emergency door (13) and the power starter device (14) are installed on the right side of the front of the machine body (12).

3. The high-efficiency and energy-saving potato slicing and strip-cutting dual-purpose machine according to claim 1, characterized in that: Between the blades of the circular combined blade cutting spindle (9), a set of cutting strip unblocking devices (18) is installed on the cutting mechanism (16) and connected to the cutting strip gap bolt adjustment device (19).

4. The high-efficiency and energy-saving potato slicing and strip-cutting dual-purpose machine according to claim 1, characterized in that: The front of the machine body (12) is equipped with an emergency door, a power starter and motor speed controller, a discharge port (15) and an outward conveyor belt drive device (52).

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