Cutting device for processing of residential components

CN224914951UActive Publication Date: 2026-10-30JIANGSU CHENGYI HOUSING IND TECH DEV CO
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Patent Information

Application Number
CN202522599710.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-30
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种住宅构件加工用的切割装置,旨在解决现有技术中提出现有的圆锯机在对木质住宅构件切割时,需要操作者手动推动木材进行切割,上述操作极易在切割时导致操作者被切割刀具损伤,进而导致安全事故的发生的问题

Benefits of technology

通过安装在圆锯机机身上的伺服电机和滚珠丝杠以及滑座的配合,带动第一、第二移动架和连接架在圆锯机机身的操作台上移动,从而对固定在限位架底部的木材自动进料,避免手动进料导致的安全事故的发生;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to cutting device technical field, concretely relates to a cutting device for residential component processing, including circular saw machine body, circular saw machine body top surface installs cutting assembly, one side surface of circular saw machine body installs control panel, control panel electric connection is in servo motor, servo motor surface installs in one side of mounting bracket, the bearing inner sleeve of one side of mounting bracket is connected ball screw, ball screw surface is connected in servo motor output end, ball screw surface screw thread connection first moving frame, first moving frame top surface connection connecting frame, the other side surface of connecting frame connects second moving frame. The utility model, through the cooperation of servo motor and ball screw and sliding seat installed on the circular saw machine body, drive first, second moving frame and connecting frame move on the operating table of circular saw machine body, thereby automatically feed the wood fixed in the limit frame bottom, avoid the occurrence of the safety accident caused by manual feeding.
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Description

Technical Field

[0001] This utility model belongs to the field of cutting device technology, specifically relating to a cutting device for processing residential components. Background Technology

[0002] Residential components are a collective term for all kinds of basic units and parts that constitute the physical body of a residential building, ensure its structural stability, and realize its living functions. They are the core components of a residence from design to construction. Based on function and attributes, residential components can be divided into two main categories: structural components and non-structural components. Structural components form the "skeleton" of a residence, directly bearing the building's weight, the weight of people, and external loads such as wind, rain, and earthquakes, ensuring the building's safety and stability. These mainly include walls, floors, beams, columns, roof trusses, and foundations. Non-structural components, on the other hand, focus on meeting residential needs, fulfilling practical functions such as space division, waterproofing and insulation, lighting and ventilation, and equipment operation. Common types include non-load-bearing partitions (such as light steel frame partitions), doors and windows, stairs, balconies, roof waterproofing layers, external wall insulation layers, pipes, radiators, and cabinets. These components are interconnected through standardized design and precise construction to form a complete residential space that offers safety, comfort, and practicality. Cutting devices for residential component processing are specialized equipment that use physical or mechanical action to precisely cut raw materials or semi-finished products such as steel, wood, stone, concrete components, and aluminum profiles into shapes that meet design requirements. They are core equipment in the residential component production process to ensure processing accuracy, efficiency, and safety. When cutting wooden residential components, existing circular saws require the operator to manually push the wood to cut. This operation can easily cause injury to the operator from the cutting blade, leading to safety accidents. Utility Model Content

[0003] The purpose of this utility model is to provide a cutting device for processing residential components, which aims to solve the problem that existing circular saws require the operator to manually push the wood to cut when cutting wooden residential components. This operation is very likely to cause the operator to be injured by the cutting tool during cutting, thus leading to safety accidents.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for processing residential components, comprising a circular saw body, a cutting assembly mounted on the top surface of the circular saw body, a control panel mounted on one side surface of the circular saw body, the control panel electrically connected to a servo motor, the servo motor mounted on one side of a mounting frame, a ball screw sleeved inside a bearing on one side of the mounting frame, the ball screw surface connected to the output end of the servo motor, a first movable frame threadedly connected to the surface of the ball screw, a connecting frame connected to the top surface of the first movable frame, a second movable frame connected to the other side surface of the connecting frame, the second movable frame slidably connected to a slide surface, the top surface of the slide surface connected to the surface of the circular saw body, a limit switch mounted on the inner wall surface of the mounting frame, a limit frame connected to the surface of the connecting frame, a threaded tube connected to the top surface of the limit frame, a screw threadedly connected to the inner wall surface of the threaded tube, a rubber pad connected to the bottom surface of the screw, and a clamping plate connected to the bottom surface of the rubber pad.

[0005] As a preferred embodiment of the cutting device for processing residential components according to this utility model, the control panel, servo motor and limit switch form an electrical connection structure.

[0006] As a preferred embodiment of the cutting device for processing residential components according to this utility model, both the first movable frame and the second movable frame are "L"-shaped integrated structures. The surface of the first movable frame is provided with a circular threaded groove, the shape and size of which are adapted to the ball screw. The surface of the second movable frame is provided with a circular through groove, the shape and size of which are adapted to the slide.

[0007] As a preferred cutting device for processing residential components according to this utility model, the surface of the connecting frame is provided with a "U"-shaped groove, the shape and size of which are adapted to the cutting components.

[0008] As a preferred cutting device for processing residential components according to this utility model, the two limit switches are symmetrically installed on the inner wall of the mounting frame.

[0009] As a preferred cutting device for processing residential components according to this utility model, a threaded through groove is opened at the intersection of the limiting frame and the threaded tube, the shape and size of which are adapted to the screw, and the two sets of the limiting frame, threaded tube, screw, rubber pad and clamp are symmetrically distributed on the transverse end surface of the connecting frame.

[0010] Compared with the prior art, the beneficial effects of this utility model are: By cooperating with the servo motor, ball screw, and slide installed on the circular saw body, the first and second moving frames and the connecting frame are moved on the operating table of the circular saw body, thereby automatically feeding the wood fixed at the bottom of the limit frame and avoiding safety accidents caused by manual feeding. Meanwhile, during processing, the position of the two sets of clamps on the limit frame is adjusted according to the thickness of the wood to be processed, so as to cooperate with the cavity between the circular saw body operating table and the clamps to clamp and fix the wood to be cut. Attached Figure Description

[0011] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model from below; Figure 4 This is an enlarged structural diagram of the first and second movable frames and the connecting frame of this utility model; Figure 5 This is an enlarged structural diagram of the limiting frame and clamping plate of this utility model.

[0012] In the diagram: 1. Circular saw body; 2. Cutting assembly; 3. Control panel; 4. Servo motor; 5. Mounting bracket; 6. Ball screw; 7. First moving frame; 8. Connecting frame; 9. Second moving frame; 10. Slide; 11. Limit switch; 12. Limit bracket; 13. Threaded pipe; 14. Screw; 15. Rubber pad; 16. Clamping plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figures 1-5This utility model provides the following technical solution: a cutting device for processing residential components, including a circular saw body 1, a cutting assembly 2 mounted on the top surface of the circular saw body 1, a control panel 3 mounted on one side surface of the circular saw body 1, the control panel 3 being electrically connected to a servo motor 4, the surface of the servo motor 4 being mounted on one side of a mounting bracket 5, a ball screw 6 being sleeved inside a bearing on one side of the mounting bracket 5, the surface of the ball screw 6 being connected to the output end of the servo motor 4, a first moving frame 7 being threadedly connected to the surface of the ball screw 6, a connecting frame 8 being connected to the top surface of the first moving frame 7, a second moving frame 9 being connected to the other side surface of the connecting frame 8, and the surface of the second moving frame 9 being slidably connected to the surface of a slide block 10. The top surface of the slide 10 is connected to the surface of the circular saw body 1. The inner wall surface of the mounting bracket 5 is equipped with a limit switch 11. The surface of the connecting bracket 8 is connected to the limit bracket 12. The top surface of the limit bracket 12 is connected to the threaded tube 13. The inner wall surface of the threaded tube 13 is threaded to the screw 14. The bottom surface of the screw 14 is connected to the rubber pad 15. The bottom surface of the rubber pad 15 is connected to the clamping plate 16. In this design scheme, the circular saw body 1, the cutting component 2 and the control panel 3 constitute the main body of the circular saw. A large number of related components are set in the main body of the circular saw. Since they are existing technologies and the core content of this technical solution is irrelevant to them, they will not be described in detail in this technical solution. The main model of the circular saw in this solution is: MJ104A.

[0015] In use: When processing the main body of the circular saw, select and correctly install the appropriate saw blade according to the processing requirements, then connect the power and start the motor. The motor transmits power to the main shaft through a V-belt, driving the 400mm diameter circular saw blade to rotate at a high speed of up to 3000r / min. At the same time, the operator places the wooden component to be processed stably on the worktable. According to the specifications of the component, the operator uses the relevant devices to precisely adjust the cutting depth and angle of the saw blade. The maximum sawing height of this model of circular saw is 100mm. At the same time, the operator sets the operating parameters of the servo motor 4 according to the model of the wooden component to be cut through the control panel 3. Once everything is ready, the servo motor 4 starts and pushes the wood fixedly clamped on the limit frame 12 towards the cutting component 2, bringing it close to and in contact with the high-speed rotating saw blade. The sharp teeth on the saw blade, with the powerful shearing force generated by the high-speed rotation, cut along the fiber direction of the wood, cutting the wood into the required shape and size. After cutting, turn off the motor and wait for the saw blade to stop rotating completely before removing the processed wooden component. This completes one processing operation of a wooden residential component.

[0016] Preferably, the control panel 3, the servo motor 4, and the limit switch 11 form an electrical connection structure.

[0017] In actual use, the operating parameters of the servo motor 4 are set through the control panel 3. Then, the motor of the circular saw body 1 and the servo motor 4 start running simultaneously. When the first moving frame 7 moves from the direction away from the cutting component 2 toward the cutting component 2, the first moving frame 7 abuts against the limit switch 11, thereby transmitting a signal to the servo motor 4 through the control panel 3 to control the servo motor 4 to stop running.

[0018] Preferably, the first movable frame 7 and the second movable frame 9 are both "L"-shaped integrated structures. The surface of the first movable frame 7 is provided with a circular threaded groove, the shape and size of which are adapted to the ball screw 6. The surface of the second movable frame 9 is provided with a circular through groove, the shape and size of which are adapted to the slide 10.

[0019] In practical use, the servo motor 4 rotates, driving the ball screw 6 to rotate within the sleeved bearing, thereby driving the threaded first moving frame 7 to move towards the cutting assembly 2. At the same time, the second moving frame 9 connected to the other side of the connecting frame 8 slides on the slide block 10, thereby stably pushing the wooden housing components that are fixed at the bottom of the two sets of limiting frames 12 and clamping plates 16 towards the saw blade of the cutting assembly 2.

[0020] Preferably, the surface of the connecting frame 8 has a "U"-shaped groove, the shape and size of which are adapted to the cutting component 2.

[0021] In practical use, when the connecting frame 8 is moved to the position of the cutting component 2 by the ball screw 6, the "U"-shaped groove on the surface of the connecting frame 8 allows the connecting frame 8 to move on the surface of the cutting component 2 without affecting the cutting of the cutting component 2.

[0022] Preferably, two limit switches 11 are symmetrically installed on the inner wall of the mounting bracket 5.

[0023] In practical use, the limit switches 11 installed on both sides of the mounting bracket 5 can limit the movement range of the first moving bracket 7 at both ends when the ball screw 6 drives it to move.

[0024] Preferably, a threaded through groove is provided at the intersection of the limiting frame 12 and the threaded tube 13, the shape and size of which are adapted to the screw 14, and the two sets of limiting frames 12, threaded tube 13, screw 14, rubber pad 15 and clamping plate 16 are symmetrically distributed on the transverse end surface of the connecting frame 8.

[0025] In practical use, the screw 14 is rotated to clamp the clamp 16 and the circular saw body 1, which not only fixes the wooden housing components, but also facilitates the movement of the wooden housing components when the connecting frame 8 moves.

[0026] Working principle: When cutting wooden housing components, the wooden housing components to be cut are placed on the operating table on top of the circular saw body 1. Then, the appropriate cutting component 2 is installed according to the size of the wooden housing components. After the wooden housing components are placed on the top of the operating table of the circular saw body 1, the handle on the top of the screw 14 is grasped in sequence, and the screw 14 threaded to the threaded tube 13 is rotated downward. When rotating the screw 14, the number of rotations of the screw 14 is marked by the marks on the handle on the surface of the screw 14 and the rectangular groove on the top of the threaded tube 13. Then, according to the number of rotations of the screw 14 on one side, the screw 14 on the other side is rotated in sequence, so that the screws 14 on both sides can move downward at the same height until the clamping plate 16 abuts against the top of the wooden housing component placed on the operating table of the circular saw body 1. By rotating the screw 14, the clamping plate 16 is used to clamp the clamping plate 16 and the circular saw body 1. While fixing the wooden housing components, it is convenient to push the wooden housing components to move when the connecting frame 8 moves. At this time, the operating parameters of the servo motor 4 are set through the control panel 3. Then, the motor of the circular saw body 1 and the servo motor 4 start running simultaneously. The rotation of the servo motor 4 drives the ball screw 6 to rotate in the sleeved bearing, thereby driving the threaded first moving frame 7 to move towards the cutting assembly 2. At the same time, the second moving frame 9 connected to the other side of the connecting frame 8 slides on the slide block 10, so that the wooden housing components fixed at the bottom of the two sets of limiting frames 12 and the clamping plate 16 are stably pushed towards the saw blade of the cutting assembly 2, thereby using the saw blade to cut the wooden housing components. The cutting assembly 2 cuts the wooden housing components, and the rubber pad 15, which is a rubber material connected between the clamping plate 16 and the screw 14 that clamps and limits the wooden housing components, buffers and absorbs the vibration generated during the cutting process, and prevents the screw 14, which is threaded to the threaded tube 13, from loosening. When the first moving frame 7 moves from the moving part away from the cutting assembly 2 toward the cutting assembly 2, the first moving frame 7 abuts against the limit switch 11, thereby transmitting a signal to the servo motor 4 through the control panel 3 to control the servo motor 4 to stop running.

[0027] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cutting device for processing residential components, comprising a circular saw body (1), characterized in that: The circular saw body (1) has a cutting assembly (2) mounted on its top surface. A control panel (3) is mounted on one side of the circular saw body (1). The control panel (3) is electrically connected to a servo motor (4). The servo motor (4) is mounted on one side of a mounting bracket (5). A ball screw (6) is sleeved inside a bearing on one side of the mounting bracket (5). The ball screw (6) is connected to the output end of the servo motor (4). The ball screw (6) is threadedly connected to a first moving frame (7). A connecting frame (8) is connected to the top surface of the first moving frame (7). The connecting frame (8) is located on the other side of the connecting frame (8). The surface is connected to the second movable frame (9), the surface of the second movable frame (9) is slidably connected to the surface of the slide (10), the top surface of the slide (10) is connected to the surface of the circular saw body (1), the inner wall surface of the mounting frame (5) is equipped with a limit switch (11), the surface of the connecting frame (8) is connected to the limit frame (12), the top surface of the limit frame (12) is connected to the threaded pipe (13), the inner wall surface of the threaded pipe (13) is threadedly connected to the screw (14), the bottom surface of the screw (14) is connected to the rubber pad (15), and the bottom surface of the rubber pad (15) is connected to the clamp (16).

2. The cutting device for processing residential components according to claim 1, characterized in that: The control panel (3), servo motor (4) and limit switch (11) form an electrical connection structure.

3. The cutting device for processing residential components according to claim 1, characterized in that: The first movable frame (7) and the second movable frame (9) are both "L" shaped integrated structures. The first movable frame (7) has a circular threaded groove on its surface, and its shape and size are adapted to the ball screw (6). The second movable frame (9) has a circular through groove on its surface, and its shape and size are adapted to the slide (10).

4. The cutting device for processing residential components according to claim 1, characterized in that: The surface of the connecting frame (8) has a "U" shaped groove, the shape and size of which are adapted to the cutting component (2).

5. A cutting device for processing residential components according to claim 1, characterized in that: The two limit switches (11) are symmetrically installed on the inner wall of the mounting bracket (5).

6. A cutting device for processing residential components according to claim 4, characterized in that: A threaded through groove is opened at the intersection of the limiting frame (12) and the threaded tube (13), and its shape and size are adapted to the screw (14). The two sets of the limiting frame (12), threaded tube (13), screw (14), rubber pad (15) and clamp (16) are symmetrically distributed on the transverse end surface of the connecting frame (8).