A low-cost cutting device for processing container floors

Abstract

The utility model relates to cutting equipment technical field discloses a kind of cutting equipment for low-cost container bottom plate processing, including cutting table, the upper surface of cutting table is slidably provided with mounting bracket, the upper end of mounting bracket is provided with first cylinder, the end of first cylinder piston rod extends to the lower end of mounting bracket and is provided with sliding plate, the lower end of sliding plate is slidably provided with cutting assembly, the upper end of cutting table is provided with material collecting assembly, material collecting assembly includes the collecting plate slidably arranged in processing groove, the upper surface of collecting plate is provided with material collecting groove, the middle part of collecting plate lower end is provided with discharge port, the lower end of cutting table is provided with receiving tank, the utility model is moved synchronously by driving assembly with cutting knife and material collecting assembly reciprocating, ensure that material collecting assembly is always adapted to cutting knife position, solve the problem that traditional scrap collecting device cannot move with cutting knife;The inverted trapezoidal material collecting groove of material collecting assembly can make scrap automatically slide to discharge port, without manual cleaning, avoid scrap flying pollution.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, specifically a low-cost cutting equipment for processing container floor plates. Background Technology

[0002] In the container manufacturing industry, the floor, as the core component that carries cargo, directly affects the overall structural stability and manufacturing cost of the container due to its processing precision and production efficiency. Among these processes, the cutting process is a critical step in the processing of the container floor, requiring the precise cutting of large wooden planks into boards that meet specific specifications.

[0003] In actual processing scenarios, to meet the cutting requirements of base plates of different sizes and thicknesses, it is necessary to frequently adjust the lateral position, longitudinal height, or cutting angle of the cutting blade. However, the debris collection components in traditional devices (such as fixedly installed receiving troughs and dust suction ports) are usually fixed in a specific area of ​​the cutting table and cannot move synchronously with the position adjustment of the cutting blade. This design contradiction of the cutting blade moving while the collection device remains stationary directly leads to the debris collection components being unable to accurately align with the real-time cutting area after the cutting position changes. A large amount of sawdust and wood chips are scattered, some accumulating on the surface of the cutting table and affecting the subsequent positioning of the board, some getting stuck in the equipment transmission gaps and increasing the risk of mechanical failure, and some spreading in the working environment, forming dust pollution.

[0004] To address this issue, the applicant proposes a low-cost cutting device for processing container floor panels, aiming to solve the problem of poor compatibility of traditional cutting devices with debris collection. Utility Model Content

[0005] The purpose of this invention is to provide a low-cost cutting device for processing container floor panels, solving the following technical problems: In actual processing scenarios, to meet the cutting requirements of floor panels of different sizes and thicknesses, it is necessary to frequently adjust the lateral position, longitudinal height, or cutting angle of the cutting blade; however, the debris collection components in traditional devices (such as fixedly installed receiving troughs, dust suction ports, etc.) are usually fixed in a specific area of ​​the cutting table and cannot move synchronously with the position adjustment of the cutting blade. This design contradiction of the cutting blade moving while the collection device remains stationary directly leads to the debris collection components being unable to accurately align with the real-time cutting area after the cutting position changes, resulting in a large amount of sawdust and wood chips scattering. Some of these chips accumulate on the surface of the cutting table, affecting the subsequent positioning of the panels; some get stuck in the transmission gaps of the equipment, increasing the risk of mechanical failure; and some diffuse into the working environment, causing dust pollution.

[0006] The objective of this utility model can be achieved through the following technical solutions: A low-cost cutting device for processing container floor panels includes a cutting table, a mounting frame slidably disposed on the upper surface of the cutting table, a first cylinder disposed at the upper end of the mounting frame, a sliding plate disposed at the lower end of the piston rod of the first cylinder extending from the end of the piston rod of the first cylinder to the lower end of the mounting frame, and a cutting assembly slidably disposed at the lower end of the sliding plate, the cutting assembly being used to cut the container floor panel; The upper end of the cutting table is provided with a processing groove, and a material receiving component is slidably arranged in the processing groove. The material receiving component includes a collection plate slidably arranged in the processing groove. The upper surface of the collection plate is provided with a material receiving groove, and the middle of the lower end of the collection plate is provided with a discharge port that communicates with the material receiving groove. The cutting table is provided with a slot at the bottom end of the processing groove, and a receiving box is provided at the lower end of the cutting table directly below the slot.

[0007] As a further embodiment of this utility model, the lower end face of the receiving trough is an inverted trapezoidal structure.

[0008] As a further embodiment of this utility model: a driving assembly is provided on the cutting table, the driving assembly includes a first motor provided on one side of the cutting table, a first sliding groove is symmetrically opened on the upper surface of the cutting table, a lead screw is rotatably provided inside the first sliding groove, and a slider is threadedly connected to the outer surface of the two lead screws. Each of the two lead screws has a sprocket at one end and the output shaft of the first motor at one end, and the multiple sprockets are driven by a chain.

[0009] As a further embodiment of this utility model: the two ends of the mounting bracket are respectively connected to one side of the two sliders; The processing groove has symmetrical second sliding grooves on both sides. The lower ends of the two sliders are fixedly provided with connecting rods. The connecting rods are slidably disposed in the second sliding grooves. The two sides of the collecting plate are respectively fixedly connected to one end of the two connecting rods.

[0010] As a further embodiment of this utility model: the inner sidewall of the mounting bracket is symmetrically provided with sliding grooves, and the two ends of the sliding plate are slidably engaged in the sliding grooves.

[0011] As a further embodiment of this utility model: the cutting assembly includes a support rod slidably disposed at the lower end of the sliding plate, a U-shaped frame fixedly disposed at the lower end of the support rod, a second motor disposed at one end of the U-shaped frame, the output shaft of the second motor extending into the interior of the U-shaped frame and a rotating shaft disposed thereon, and a cutting blade fixedly disposed on the outer surface of the rotating shaft.

[0012] As a further embodiment of this utility model: a fixing component is symmetrically arranged at the lower end of the sliding plate, the fixing component includes a mounting plate symmetrically arranged at the lower end of the sliding plate, a second cylinder is fixedly arranged at the lower end of the mounting plate, and a movable block is fixedly arranged at the lower end of the second cylinder.

[0013] As a further embodiment of this invention, multiple extrusion rollers are rotatably mounted on the lower ends of both movable blocks.

[0014] The beneficial effects of this utility model are: (1) The material receiving component of this utility model is fixedly connected to the slider of the drive component through a connecting rod, and can move synchronously with the cutting component, thus completely solving the adaptability problem of the chip collection device in traditional equipment being unable to move with the position adjustment of the cutting blade; the inverted trapezoidal inclined surface design of the material receiving trough can guide the chips to automatically slide down to the discharge port for collection. After the chips accumulate to a certain amount, the drive component can drive the material receiving component to move to the trough opening, so that the chips fall into the pull-out receiving box below through the trough opening. This design eliminates the need for manual cleaning of the material receiving trough, which reduces the operation steps and avoids chip flying and polluting the environment during cleaning. It also improves the automation level of the equipment through the linkage of cutting and collection. At the same time, the pull-out receiving box is easy to clean regularly, further ensuring the cleanliness of the working environment and the stability of equipment operation. (2) This utility model uses a drive assembly on the cutting table (composed of a first motor, sprocket, chain, lead screw, and slider) to replace the traditional manual feeding method of pushing wooden boards. This assembly can drive the mounting frame and cutting components to move back and forth stably. The transmission design of the sprocket and chain ensures that the displacement of the sliders on both sides is completely consistent, avoiding deviation when the cutting components move. This fundamentally solves the problem of wooden board cutting position deviation caused by manual feeding, significantly improves cutting accuracy and product processing quality, greatly saves manpower, time and effort, effectively increases the board cutting rate per unit time, and meets the efficiency requirements of large-scale processing of container flooring.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the drive component of this utility model; Figure 3 This is a partial structural schematic diagram of the collection plate of this utility model; Figure 4 This is a schematic diagram of the cutting component of this utility model; Figure 5 This is a structural schematic diagram of the fixing component of this utility model.

[0018] In the diagram: 1. Cutting table; 2. Drive assembly; 3. Mounting bracket; 4. Receiving assembly; 5. First cylinder; 6. Sliding plate; 7. Cutting assembly; 8. Fixing assembly; 21. First motor; 22. First slide rail; 23. Lead screw; 24. Sprocket; 25. Chain; 26. Slider; 27. Second slide rail; 28. Connecting rod; 41. Collection plate; 42. Material receiving trough; 43. Discharge port; 44. Groove opening; 45. Receiving box; 71. Support rod; 72. U-shaped frame; 73. Second motor; 74. Rotating shaft; 75. Cutting blade; 81. Mounting plate; 82. Second cylinder; 83. Movable block; 84. Extrusion roller. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar symbols denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0020] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0021] In the field of cutting equipment technology, traditional container floor processing cutting devices mostly rely on manual operation, where workers manually push the wooden boards along the cutting device to cut them. This method easily leads to misalignment of the cutting position, wastes workers' time and effort, affects work efficiency, and reduces the cutting rate. Furthermore, the debris collection device cannot be moved when the cutting blade position is adjusted, resulting in poor equipment adaptability. This invention provides a low-cost container floor processing cutting device that, through innovative structural design, aims to solve the problems of manual feeding misalignment, low efficiency, and poor debris collection adaptability in traditional cutting devices, thereby improving the stability and economy of container floor processing.

[0022] Example 1: Please refer to Figure 1 , Figure 2As shown, a low-cost container floor processing cutting device includes a cutting table 1, a drive assembly 2 on the cutting table 1, the drive assembly 2 is used to realize the reciprocating movement of the mounting frame 3 and the receiving assembly 4, the drive assembly 2 includes a first motor 21 fixedly mounted on one side of the cutting table 1, a first slide groove 22 symmetrically opened on the upper surface of the cutting table 1, a lead screw 23 rotatably mounted inside the first slide groove 22, a sprocket 24 is provided at one end of the two lead screws 23 and one end of the output shaft of the first motor 21, the multiple sprockets 24 are driven by a chain 25, a slider 26 is threadedly connected to the outer surface of the two lead screws 23, a processing groove is opened at the upper end of the cutting table 1, a second slide groove 27 is symmetrically opened on both sides of the processing groove, a connecting rod 28 is fixedly mounted at the lower end of the two sliders 26, and the connecting rod 28 is slidably mounted in the second slide groove 27; In this embodiment, the first motor 21 drives the chain 25 to rotate via the sprocket 24 at the end of the output shaft, thereby driving the other two sprockets 24 to rotate. The sprockets 24 drive the lead screw 23 to rotate, and the lead screw 23 drives the slider 26, which is threadedly connected to it, to reciprocate inside the first slide groove 22. The slider 26 drives the connecting rod 28 to reciprocate inside the second slide groove 27. By setting the sprockets 24 and the chain 25, the consistency of the movement displacement of the two sliders 26 can be ensured, thereby improving the accuracy of cutting and other steps and improving the processing quality of the product.

[0023] For further details, please refer to Figure 3 As shown, a material receiving assembly 4 is provided between the connecting rods 28. The material receiving assembly 4 includes a collecting plate 41 provided between the two connecting rods 28. A material receiving groove 42 is provided on the upper surface of the collecting plate 41. The lower end face of the material receiving groove 42 is designed as an inverted trapezoidal slope that slopes from the edge to the middle. A discharge port 43 communicating with the material receiving groove 42 is provided at the middle of the lower end of the collecting plate 41. The discharge port 43 is located at the lowest point of the slope, so that the debris falling into the material receiving groove 42 can slide naturally along the slope under its own gravity and accumulate at the discharge port 43. A slot 44 is provided at the bottom of the processing groove on the cutting table 1. A receiving box 45 is provided directly below the slot 44 at the lower end of the cutting table 1. In this embodiment, the opening size of the receiving box 45 is larger than that of the slot 44, which can completely catch the falling debris. At the same time, the receiving box 45 adopts a pull-out structure, which is convenient for workers to remove and clean regularly. After a single cutting operation is completed or the amount of debris temporarily stored in the discharge port 43 reaches a certain amount, the drive component 2 can drive the receiving component 4 to slide to the slot 44. At this time, the discharge port 43 and the slot 44 are fully connected. The debris temporarily stored in the discharge port 43 passes through the slot 44 under the action of gravity and falls directly into the receiving box 45 below. There is no need for manual cleaning of the receiving slot 42, which reduces the number of operation steps for workers, avoids debris flying and polluting the working environment during the cleaning process, and ensures the adaptability of the receiving component 4 as it moves with the cutting blade 75, thereby improving the overall automation level and ease of operation of the equipment.

[0024] Example 2: Based on Example 1, please refer to... Figure 4 As shown, the upper ends of the two sliders 26 are fixedly mounted on the same mounting bracket 3. A first cylinder 5 is mounted on the upper end of the mounting bracket 3. The end of the piston rod of the first cylinder 5 extends to the lower end of the mounting bracket 3, where a sliding plate 6 is mounted. The inner sidewall of the mounting bracket 3 is symmetrically provided with sliding grooves. The two ends of the sliding plate 6 are slidably engaged in the sliding grooves. A cutting assembly 7 is slidably mounted on the lower end of the sliding plate 6. The cutting assembly 7 is driven to reciprocate by a motor, a lead screw, and a slider located at the lower end of the sliding plate 6. The lower end of the sliding plate 6 is provided with a sliding groove, and the lead screw... The rotatable setting is in the slide groove, and the slider is threadedly connected to the outer surface of the lead screw. The cutting assembly 7 includes a support rod 71 slidably set at the lower end of the sliding plate 6. The support rod 71 is fixedly connected to the lower end of the slider. The slider drives the support rod 71 to slide back and forth. A U-shaped frame 72 is fixedly set at the lower end of the support rod 71. A second motor 73 is set at one end of the U-shaped frame 72. The output shaft of the second motor 73 extends into the interior of the U-shaped frame 72 and a rotating shaft 74 is set therein. A cutting blade 75 is fixedly set on the outer surface of the rotating shaft 74. In this embodiment, the first cylinder 5 drives the sliding plate 6 to move up and down in the slide groove to adjust the height of the cutting component 7 to adapt to the cutting of bottom plates of different thicknesses. The second motor 73 drives the rotating shaft 74 to rotate, and the rotating shaft 74 drives the cutting blade 75 to rotate to complete the cutting of the container bottom plate. The cutting component 7 moves back and forth to achieve horizontal cutting of the bottom plate. The drive component 2 can drive the mounting frame 3 to move back and forth to adjust the cutting length and improve the adaptability of the equipment.

[0025] For further details, please refer to Figure 5 As shown, a fixing assembly 8 is symmetrically arranged at the lower end of the sliding plate 6. The fixing assembly 8 includes a mounting plate 81 symmetrically arranged at the lower end of the sliding plate 6. The mounting plate 81 is fixedly connected to a slider in the sliding groove at the lower end of the sliding plate 6. The slider drives the mounting plate 81 to move back and forth. A second cylinder 82 is fixedly arranged at the lower end of the mounting plate 81. A movable block 83 is fixedly arranged at the lower end of the second cylinder 82. Multiple parallel squeeze rollers 84 are rotatably arranged at the lower end of the movable block 83. The surfaces of the multiple squeeze rollers 84 are all provided with rubber pads to prevent squeezing. While scratching the surface of the bottom plate, the elastic deformation of the rubber can enhance the fit with the bottom plate and improve the fixing effect. The upper surface of the extrusion roller 84 corresponds to the upper surface of the collection plate 41. When the second cylinder 82 drives the extrusion roller 84 to press the container bottom plate downward, the lower surface of the bottom plate just contacts the upper surface of the collection plate 41, forming an upper pressure and lower support positioning structure. The collection plate 41 provides a stable support surface for the container bottom plate, avoiding local bulging or denting of the bottom plate under the pressure of the extrusion roller 84, and ensuring that the flatness of the bottom plate is not affected.

[0026] Example 3: Based on Examples 1 and 2, the working principle of this utility model is as follows: When the cutting equipment is working, the first motor 21 drives the double lead screw 23 to rotate synchronously through the sprocket 24 and chain 25, which drives the slider 26 and the connected mounting frame 3 and receiving assembly 4 to move along the slide groove; the first cylinder 5 on the mounting frame 3 adjusts the height of the sliding plate 6 to adapt to the cutting of container bottom plates of different thicknesses; the motor at the lower end of the sliding plate 6 drives the cutting assembly 7 to move; the second motor 73 drives the cutting blade 75 to rotate, completing horizontal cutting and length adjustment; during cutting, the second cylinder 82 of the fixing assembly 8 pushes the extrusion roller 84 with rubber pad to press down the bottom plate, forming an upper pressure and lower support fixation with the collecting plate 41; the debris falls into the receiving groove 42 of the collecting plate 41, slides along the inclined surface to the discharge port 43 for temporary storage, and the driving assembly 2 then takes the receiving assembly 4 to the groove 44. The debris falls into the pull-out receiving box 45 through the groove 44, realizing precise cutting, stable fixation and automatic debris removal.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A low-cost cutting device for processing container floor panels, characterized in that, The device includes a cutting table (1), on the upper surface of which a mounting frame (3) is slidably provided. A first cylinder (5) is provided at the upper end of the mounting frame (3). The end of the piston rod of the first cylinder (5) extends to the lower end of the mounting frame (3) where a sliding plate (6) is provided. A cutting assembly (7) is slidably provided at the lower end of the sliding plate (6). The cutting assembly (7) is used to cut the bottom plate of the container. The upper end of the cutting table (1) is provided with a processing groove, and a receiving component (4) is slidably arranged in the processing groove. The receiving component (4) includes a collecting plate (41) slidably arranged in the processing groove. A receiving groove (42) is provided on the upper surface of the collecting plate (41). A discharge port (43) communicating with the receiving groove (42) is provided in the middle of the lower end of the collecting plate (41). A slot (44) is provided at the bottom end of the cutting table (1). A receiving box (45) is provided directly below the slot (44) at the lower end of the cutting table (1).

2. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The lower end face of the receiving trough (42) is an inverted trapezoidal structure.

3. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The cutting table (1) is provided with a drive assembly (2), the drive assembly (2) includes a first motor (21) provided on one side of the cutting table (1), the upper surface of the cutting table (1) is symmetrically provided with a first slide groove (22), a lead screw (23) is rotatably provided inside the first slide groove (22), and the outer surfaces of the two lead screws (23) are threaded with sliders (26). A sprocket (24) is provided at one end of each of the two lead screws (23) and at one end of the output shaft of the first motor (21), and multiple sprockets (24) are driven by a chain (25).

4. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The two ends of the mounting bracket (3) are respectively connected to one side of the two sliders (26); The processing groove is symmetrically provided with second sliding grooves (27) on both sides. The lower ends of the two sliders (26) are fixedly provided with connecting rods (28). The connecting rods (28) are slidably disposed in the second sliding grooves (27). The two sides of the collecting plate (41) are respectively fixedly connected to one end of the two connecting rods (28).

5. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The inner sidewall of the mounting bracket (3) is symmetrically provided with sliding grooves, and the two ends of the sliding plate (6) are slidably engaged in the sliding grooves.

6. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The cutting assembly (7) includes a support rod (71) slidably disposed at the lower end of the sliding plate (6). A U-shaped frame (72) is fixedly disposed at the lower end of the support rod (71). A second motor (73) is disposed at one end of the U-shaped frame (72). The output shaft of the second motor (73) extends into the interior of the U-shaped frame (72) and a rotating shaft (74) is disposed thereon. A cutting blade (75) is fixedly disposed on the outer surface of the rotating shaft (74).

7. The low-cost cutting equipment for processing container floor panels according to claim 1, characterized in that, The lower end of the sliding plate (6) is symmetrically provided with a fixing component (8). The fixing component (8) includes a mounting plate (81) symmetrically provided at the lower end of the sliding plate (6). The lower end of the mounting plate (81) is fixedly provided with a second cylinder (82), and the lower end of the second cylinder (82) is fixedly provided with a movable block (83).

8. The low-cost cutting equipment for processing container floor panels according to claim 7, characterized in that, Multiple extrusion rollers (84) are rotatably mounted on the lower ends of both movable blocks (83).

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