A steel needle pre-insertion device for insulation board

Abstract

The utility model relates to the technical field of steel needle reserved hole of insulation board, and disclose a kind of steel needle pre-insertion hole device of insulation board, including the fixed mechanism for insulation board, drilling mechanism and dust removal mechanism, the fixed mechanism has two groups, and two groups of fixed mechanism are respectively arranged in the top surface both sides of workbench, the fixed mechanism includes clamping plate, first hydraulic rod and moving plate, the moving plate is inverted L-shaped plate.Double hydraulic rod can be according to the size shape of insulation board, clamping position and force are flexibly adjusted, when insulation board is drilled, it is stable and does not shake, improve drilling accuracy, provide guarantee for steel needle pre-insertion, and clamping plate bottom protection pad can prevent damage, quality is protected, mechanical arm is driven by servo motor, elbow joint motor controls the stretching of first branch arm and second branch arm, so that electric drill can accurately reach the position of drilling, flexibility and precision are higher, dust removal mechanism negative pressure air pipe is connected with negative pressure air cover, dust is timely absorbed and discharged when drilling, avoid diffusion, improve conditions, protect personnel health.

Description

Technical Field

[0001] This utility model relates to the technical field of pre-drilled holes for steel needles in insulation boards, specifically a device for pre-inserting steel needles into insulation boards. Background Technology

[0002] In the construction and other fields, insulation boards are widely used to improve the thermal insulation performance of buildings. In actual construction, it is often necessary to pre-insert steel needles into the insulation boards for subsequent connection and fixing with other components. Before pre-inserting the steel needles, it is necessary to drill precise holes in the insulation boards, which puts forward clear requirements for drilling devices. Traditional drilling methods may have many drawbacks and cannot meet the needs of insulation board processing. Therefore, a device specifically designed for pre-inserting steel needles into insulation boards is needed.

[0003] Existing drilling devices face several problems when processing insulation boards. For example, the lack of an effective fixing mechanism for the insulation board can lead to displacement during drilling, affecting drilling accuracy and consequently the pre-insertion of steel needles. Furthermore, the drilling mechanism lacks flexibility and precision, making it difficult to drill accurately according to different locations and requirements. Additionally, the lack of an effective dust removal mechanism for the dust generated during drilling not only pollutes the working environment but may also affect the health of operators. Therefore, we propose a pre-insertion device for insulation boards to address these issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a device for pre-inserting steel needles into insulation boards, thereby solving the problems mentioned in the background section.

[0005] This utility model provides the following technical solution: a device for pre-inserting steel needles into insulation boards, comprising a fixing mechanism, a drilling mechanism, and a dust removal mechanism for the insulation board. The fixing mechanism consists of two sets, each set being disposed on both sides of the top surface of a workbench. Each fixing mechanism includes a clamping plate, a first hydraulic rod, and a moving plate. The moving plate is an inverted L-shaped plate. There are two first hydraulic rods, each fixedly installed on both sides of the top surface of the moving plate. The clamping plate is mounted on the output end of the first hydraulic rod. The drilling mechanism is disposed on the upper part of the workbench and includes a robotic arm, a third hydraulic rod, and an electric drill. An mounting plate is fixedly installed on the robotic arm. The third hydraulic rod and the dust removal mechanism are both mounted on the mounting plate. The electric drill is mounted on the output end of the third hydraulic rod.

[0006] As a preferred embodiment of the present invention, the fixing mechanism further includes a second hydraulic rod and a fixing plate. The fixing plate is fixedly installed on one side of the top surface of the workbench. There are two second hydraulic rods, which are respectively fixedly installed on both sides of one side of the fixing plate.

[0007] As a preferred embodiment of this utility model, the output ends of the two first hydraulic rods respectively penetrate through the top two sides of the movable plate, and the output ends of the first hydraulic rods are fixedly connected to the top surface of the clamping plate on both sides, and a protective pad is provided on the bottom surface of the clamping plate.

[0008] As a preferred embodiment of this utility model, the robotic arm is composed of a rotating plate, a first arm, and a second arm. A control box is provided on one side of the worktable. A servo motor is installed inside the control box, and the output end of the servo motor extends through and to the upper part of the control box. The rotating plate is installed at the output end of the servo motor.

[0009] As a preferred embodiment of this utility model, one end of the second support arm is fixedly installed on one side of the outer ring of the rotating plate, the first support arm and the second support arm are hinged together, the mounting plate is fixedly installed on the other end of the first support arm, and the first support arm and the second support arm are connected by an elbow joint motor.

[0010] As a preferred technical solution of this utility model, the dust removal mechanism includes a negative pressure air duct and a negative pressure air hood. The negative pressure air duct passes through one side of the mounting plate, and the negative pressure air hood is installed at the end of the negative pressure air duct located at the lower part of the mounting plate. The negative pressure air duct can be a bamboo-joint pipe.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This insulation board steel needle pre-insertion device uses a second hydraulic rod mounted on a fixed plate to push a moving plate, and then a first hydraulic rod mounted on the moving plate drives a clamping plate to fix the insulation board. This double hydraulic rod design allows for flexible adjustment of the clamping position and force according to the size and shape of the insulation board, ensuring the insulation board remains stable during drilling without displacement or shaking, thus greatly improving drilling accuracy and providing a reliable guarantee for the accurate pre-insertion of steel needles. Furthermore, the protective pad at the bottom of the clamping plate can prevent damage to the surface of the insulation board during clamping, ensuring the quality of the insulation board.

[0012] 2. This insulation board steel needle pre-insertion device, through a servo motor driven rotating plate in the control box, and a mechanical arm consisting of a first arm and a second arm, controls the rotation and extension of the first and second arms through an elbow joint motor, enabling the electric drill on the mounting plate to accurately reach any drilling position on the insulation board. It has extremely high flexibility and operational precision, and can meet the processing of insulation boards of different specifications and drilling requirements.

[0013] 3. This insulation board steel needle pre-insertion device, through a dust removal mechanism installed on the mounting plate, has a negative pressure air duct, which can be a bamboo-joint tube, connected to a negative pressure air hood, and the other end connected to a negative pressure device. It can promptly suck in and discharge the dust generated during electric drilling, effectively preventing the spread of dust in the working environment, improving working conditions, protecting the health of operators, reducing the impact of dust on equipment, and extending the service life of the equipment. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the fixing mechanism of this utility model; Figure 3 This is a schematic diagram of the drilling mechanism and dust removal mechanism of this utility model.

[0015] In the diagram: 1. Workbench; 2. Clamping plate; 201. First hydraulic rod; 202. Moving plate; 203. Second hydraulic rod; 204. Fixed plate; 3. Electric drill; 301. Third hydraulic rod; 302. First support arm; 303. Rotating plate; 304. Second support arm; 305. Control box; 4. Negative pressure hood; 401. Negative pressure duct; 5. Mounting plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1: Please refer to Figure 1 , Figure 2 and Figure 3 A pre-insertion device for steel needles in insulation boards includes a fixing mechanism, a drilling mechanism, and a dust removal mechanism. When the device is in operation, the insulation board to be processed is first placed in a suitable position on the workbench 1. The fixing mechanism is then activated. A PLC controller can control the second hydraulic rod 203 and the first hydraulic rod 201. At this time, the output end of the second hydraulic rod 203 passes through the fixing plate 204 and pushes the moving plate 202 towards the insulation board. After the moving plate 202 moves to a suitable position close to the insulation board, the PLC controller can then control the first hydraulic rod 201. Its output end passes through both sides of the top of the moving plate 202 and drives the clamping plate 2 to move downwards. The protective pad at the bottom of the clamping plate 2 contacts the insulation board. The two fixing mechanisms work together to firmly clamp the insulation board onto the workbench 1.

[0018] Next, drilling is performed. The third hydraulic rod 301 and the servo motor can both be controlled by a PLC controller. The elbow joint motor controlling the first arm 302 and the second arm 304 is also controlled by a PLC controller, which can easily control the extension and retraction of the first arm 302 and the second arm 304. The elbow joint motor controls the first arm 302 and the second arm 304 to adjust their angle and position so that the electric drill 3 on the mounting plate 5 reaches the appropriate drilling position. The third hydraulic rod 301 is started, and its output end drives the electric drill 3 to move downward to drill a hole in the insulation board. During the drilling process, the dust removal mechanism works. The negative pressure air duct 401 (here, it is a bamboo-joint tube) draws out the air from the negative pressure air hood 4. The negative pressure air hood 4 is aligned with the drilling position to suck the dust generated during drilling into the negative pressure air duct 401 and discharge it, keeping the working environment clean. After drilling is completed, all components are reset, and the processed insulation board is taken out.

[0019] Example 2: Please refer to Figure 1 , Figure 2 and Figure 3 At the start of processing, the insulation board is placed on the workbench 1. The mounting plate 5 can be used to identify the size and specifications of the insulation board to be drilled on the workbench 1, facilitating subsequent control. Then, the fixing mechanism is activated. The second hydraulic rod 203 pushes the moving plate 202 to move, while the first hydraulic rod 201 controls the clamping plate 2 to descend. Through the coordination of the two fixing mechanisms, the insulation board is firmly fixed. Next, the servo motor in the control box 305 drives the rotating plate 303 to rotate at a certain angle, and the second support arm 304 rotates accordingly. The elbow joint motor adjusts the relative position of the first support arm 302 and the second support arm 304, allowing the electric drill 3 on the mounting plate 5 to precisely move above the position on the insulation board where drilling is required. The third hydraulic rod 301 pushes the electric drill 3 downwards to complete the drilling action. While the electric drill 3 is working, one end of the negative pressure duct 401 can be connected to the negative pressure equipment, and the negative pressure duct 401 is connected to the negative pressure hood 4. The activated negative pressure equipment can promptly remove the dust generated during drilling, preventing its spread. Since the negative pressure duct 401 is a bamboo-joint pipe, the position and angle of the negative pressure hood 4 can be flexibly adjusted according to actual needs for better dust collection. After drilling is completed, the insulation board is removed, all mechanisms are restored to their initial state, and the drilling quality of the insulation board is checked. If it is qualified, the insulation board is removed, completing this processing step. A simple cleaning of the device is then performed to prepare for the next processing step.

[0020] Implementation Effect: The fixing mechanism of this insulation board steel needle pre-insertion device can fix the insulation board to be drilled. At this time, the two sets of fixing mechanisms set on both sides of the top of the workbench 1 push the moving plate 202 through the second hydraulic rod 203 installed on the fixing plate 204, and then the first hydraulic rod 201 installed on the moving plate 202 drives the clamping plate 2 to fix the insulation board. This double hydraulic rod design can flexibly adjust the clamping position and force according to the size and shape of the insulation board, so that the insulation board remains stable during the drilling process and will not be displaced or shaken, thereby greatly improving the drilling accuracy and providing a reliable guarantee for the accurate pre-insertion of steel needles. Moreover, the protective pad set at the bottom of the clamping plate 2 can also avoid damage to the surface of the insulation board during the clamping process, ensuring the quality of the insulation board.

[0021] In the drilling mechanism, the robotic arm, consisting of a rotating plate 303 driven by a servo motor in the control box 305, a first arm 302, and a second arm 304, controls the rotation and extension of the first arm 302 and the second arm 304 through an elbow joint motor. This allows the electric drill 3 on the mounting plate 5 to accurately reach any drilling position on the insulation board, providing extremely high flexibility and operational precision. It can meet the processing requirements of insulation boards of different specifications and drilling requirements.

[0022] The dust removal mechanism installed on the mounting plate 5 has a negative pressure air duct 401, which can be a bamboo-joint tube. The negative pressure air hood 4 is connected to the negative pressure equipment at the other end. It can suck in and discharge the dust generated when the electric drill 3 is drilling, effectively preventing the dust from spreading in the working environment, improving working conditions, protecting the health of operators, reducing the impact of dust on the equipment, and extending the service life of the equipment.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for pre-inserting steel needles into insulation boards, comprising a fixing mechanism for the insulation board, a drilling mechanism, and a dust removal mechanism, characterized in that: The fixing mechanism has two sets, and the two sets of fixing mechanisms are respectively set on both sides of the top surface of the workbench (1). The fixing mechanism includes a clamping plate (2), a first hydraulic rod (201) and a moving plate (202). The moving plate (202) is an inverted L-shaped plate. There are two first hydraulic rods (201), which are respectively fixedly installed on both sides of the top surface of the moving plate (202). The clamping plate (2) is installed on the output end of the first hydraulic rod (201). The fixing mechanism also includes a second hydraulic rod (203) and a fixing plate (204). The fixing plate (204) is fixedly installed on the workbench (1). On one side of the top surface of the workbench (1), there are two second hydraulic rods (203), which are fixedly installed on both sides of the fixed plate (204). The output end of the second hydraulic rod (203) passes through the fixed plate (204) and pushes the moving plate (202). The drilling mechanism is set on the upper part of the workbench (1), and the drilling mechanism includes a mechanical arm, a third hydraulic rod (301) and an electric drill (3). The mechanical arm is fixedly installed with an mounting plate (5). The third hydraulic rod (301) and the dust removal mechanism are both installed on the mounting plate (5). The electric drill (3) is installed on the output end of the third hydraulic rod (301).

2. The device for pre-inserting steel needles into insulation boards according to claim 1, characterized in that: The output ends of the two first hydraulic rods (201) pass through the top two sides of the moving plate (202) respectively, and the output ends of the first hydraulic rods (201) are fixedly connected to the top surface of the clamping plate (2) on both sides. The bottom surface of the clamping plate (2) is provided with a protective pad.

3. The device for pre-inserting steel needles into insulation boards according to claim 1, characterized in that: The robotic arm consists of a rotating plate (303), a first arm (302), and a second arm (304). A control box (305) is provided on one side of the workbench (1). A servo motor is installed inside the control box (305), and the output end of the servo motor extends through and to the upper part of the control box (305). The rotating plate (303) is installed at the output end of the servo motor.

4. The device for pre-inserting steel needles into insulation boards according to claim 3, characterized in that: One end of the second support arm (304) is fixedly installed on the outer ring side of the rotating plate (303). The first support arm (302) is hinged to the second support arm (304). The mounting plate (5) is fixedly installed on the other end of the first support arm (302). The first support arm (302) and the second support arm (304) are connected by an elbow joint motor.

5. The device for pre-inserting steel needles into insulation boards according to claim 4, characterized in that: The dust removal mechanism includes a negative pressure duct (401) and a negative pressure hood (4). The negative pressure duct (401) passes through one side of the mounting plate (5), and the negative pressure hood (4) is installed at the lower end of the negative pressure duct (401) located on the mounting plate (5). The negative pressure duct (401) is a bamboo-joint duct.

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