A domestic ceramic bowl roll forming device

Abstract

The utility model discloses a daily -used ceramic bowl rolling forming device, include: equipment frame, linear module no.

Description

Technical Field

[0001] This utility model relates to the field of rolling forming technology for daily-use ceramic bowls, specifically a rolling forming device for daily-use ceramic bowls. Background Technology

[0002] As indispensable items in people's daily lives, daily-use ceramics have always enjoyed a large market demand. In the production process of daily-use ceramics, the forming process of bowls is crucial, directly determining key indicators such as the shape accuracy, surface quality, and production efficiency of the ceramic bowls. Roll forming, a commonly used method for forming ceramic bowls, has been widely applied in the ceramic industry due to its advantage of producing products with uniform wall thickness and regular shapes. However, traditional roll forming equipment largely relies on manual operation. In the loading and unloading stage, workers need to manually place the clay into the mold, then move the mold containing the clay to the roll forming station, and after forming, move the mold to the unloading area. This process is not only labor-intensive but also has limited manual operation speed, resulting in a long production cycle and failing to meet the needs of large-scale production. Utility Model Content

[0003] The purpose of this utility model is to provide a rolling forming device for daily-use ceramic bowls to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rolling forming device for daily-use ceramic bowls, comprising: Equipment rack; Linear module one is placed on the top of the equipment frame. A support base is installed on the movable slide of the linear module one. A rolling head is rotatably installed in the middle of the support base. A rotating mold base is rotatably installed on the top of the equipment frame corresponding to the position of the support base. Two conveyors are provided and placed on both sides of the equipment frame. A conveying unit is installed on the top of the equipment frame for switching the position of the mold between the conveyor and the rotating mold base. The feeding section is located on one side of one of the conveyors. The feeding section includes a synchronous belt assembly for lifting and switching mud. A linear module three for pushing the material is arranged above the synchronous belt assembly. A twin-shaft cylinder two for cutting the material is installed at the end of the linear module three.

[0005] Preferably, a drive motor is fixedly connected to one side of the support base, and the output end of the drive motor is connected to the support base via a transmission belt.

[0006] Preferably, the conveying unit includes a linear module two that is lifted and lowered on the top of the equipment frame, and a cylinder one that drives the linear module two to lift and lower is installed inside the equipment frame.

[0007] Preferably, a transverse sliding plate is fixedly connected to the moving slide of the second linear module, and two sets of grippers are slidably connected to one side of the transverse sliding plate. Each set of grippers includes two clamping plates, and a dual-axis cylinder for driving the clamping plates is fixedly connected to one side of the transverse sliding plate.

[0008] Preferably, the feeding section includes a fixed frame fixed to one side of the equipment frame, the fixed frame is equipped with a timing belt assembly, the timing belt assembly includes two timing belts, and a mud trough is fixed to the outer side of the timing belts.

[0009] Preferably, the linear module three is fixedly connected to the top of the fixed frame, a push plate is fixedly connected to the movable slide of the linear module three, and an extension groove is fixedly connected to one side of the fixed frame at the position corresponding to the push plate.

[0010] Preferably, one end of the linear module three is fixedly connected to an infrared sensor, and the other end of the linear module three is fixedly connected to a dual-axis cylinder two. The output end of the dual-axis cylinder two is fixedly connected to a cutting wire via a U-shaped frame.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: By using a synchronous belt assembly to drive the mud trough to rise and fall, and in conjunction with components such as linear module three and dual-axis cylinder two, automatic lifting, pushing, and cutting of the mud is achieved, ensuring precise placement of the mud into the mold. This reduces manual intervention, significantly shortens loading time, and improves loading efficiency. The conveying unit, utilizing components such as linear module two, cylinder one, dual-axis cylinder one, and grippers, can automatically transport the mold from the loading conveyor to the rotating mold base, and simultaneously transport the processed mold to the unloading conveyor. This conveying mechanism enables rapid switching of the mold between different workstations, reducing mold handling time. Linear module one drives the support base downwards, while the drive motor rotates the support base via a transmission belt. The support base and the rotating mold base work together to roll and shape the mud inside the mold, improving the stability and consistency of the molding process, and also increasing production efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the positional structure of the linear module of this utility model; Figure 3 This is a schematic diagram of the position and structure of the dual-shaft cylinder of this utility model; Figure 4 This is a schematic diagram of the structure of cylinder one of this utility model; Figure 5 This is a schematic diagram of the structure of the fixing frame of this utility model.

[0013] In the diagram: 1. Equipment frame; 2. Linear module one; 3. Support base; 4. Roller head; 5. Drive motor; 6. Rotary mold base; 7. Conveyor; 8. Linear module two; 9. Transverse plate; 10. Dual-axis cylinder one; 11. Clamping plate; 12. Cylinder one; 13. Fixing frame; 14. Synchronous belt assembly; 15. Mud trough; 16. Linear module three; 17. Push plate; 18. Infrared sensor; 19. Dual-axis cylinder two; 20. Cutting wire. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: a rolling forming device for daily-use ceramic bowls, comprising: an equipment frame 1; a linear module 2 slidably mounted on the top of the equipment frame 1, a servo electric cylinder mounted on the top of the equipment frame 1, the output end of the servo electric cylinder being fixedly connected to the bottom of the linear module 2, a support base 3 fixedly mounted on the moving slide of the linear module 2, a rolling head 4 rotatably mounted on the middle of the support base 3, a rotating mold base 6 rotatably mounted on the top of the equipment frame 1 corresponding to the position of the support base 3, and a drive rotary... The rotating mold base 6 is powered by a motor; two conveyors 7 are provided and placed on both sides of the equipment frame 1, the two conveyors 7 being a feeding conveyor and a discharging conveyor; a conveying unit is installed on the top of the equipment frame 1 for switching the position of the mold between the conveyor 7 and the rotating mold base 6; the feeding unit is located on one side of the feeding conveyor, and the feeding unit includes a synchronous belt assembly 14 for lifting and switching mud, a linear module three 16 for pushing material is provided above the synchronous belt assembly 14, and a double-shaft cylinder two 19 for cutting material is installed at the end of the linear module three 16.

[0016] It should be noted that this embodiment is equipped with a PLC controller and a corresponding operation panel. An empty mold is placed on top of the feeding conveyor, causing it to move along the conveyor towards the equipment frame 1. Slurry is placed inside multiple slurry troughs 15. The synchronous belt assembly 14 drives the slurry troughs 15 upwards, aligning the slurry with the height of the mold on top of the feeding conveyor. An infrared sensor 2 for detecting the mold is installed on the same side of the fixed frame 13. When the mold aligns with the slurry, the controller stops the feeding conveyor, and the linear module 3 16 pushes the slurry forward, then coordinates with the dual-axis cylinder 2. The cutting motion at point 19 causes the clay to fall into the mold. Under the action of a timer, the feeding conveyor places the mold containing the clay near the linear module 28. The mold remains at the end of the feeding conveyor due to the action of the end limit plate. The conveying unit then lifts the mold from the top of the feeding conveyor and inside the rotating mold base 6, and then the linear module 28 moves the mold laterally, thus directing the processed mold from inside the rotating mold base 6 onto the unloading conveyor. The mold from the top of the feeding conveyor is transported to the interior of the rotating mold base 6, and then the conveying unit quickly resets. The linear module 2 drives the support base 3 to insert into the mold inside the rotating mold base 6 for rolling processing.

[0017] In one embodiment, a drive motor 5 is fixedly connected to one side of the support base 3, and the output end of the drive motor 5 is connected to the support base 3 via a transmission belt.

[0018] It should be noted that in this embodiment, while the linear module 2 drives the support base 3 to move downward, the drive motor 5 is controlled to drive the support base 3 to rotate through the transmission belt and pulley. Through the rotation of the support base 3 and the rotating mold base 6, the clay inside the mold is rolled and formed.

[0019] In one embodiment, the conveying unit includes a linear module 2 8 that is lifted and lowered on top of the equipment rack 1. Inside the equipment rack 1, a cylinder 12 is installed to drive the linear module 2 8 to lift and lower. A transverse plate 9 is fixedly connected to the moving slide of the linear module 2 8. Two sets of grippers are slidably connected to one side of the transverse plate 9. Each set of grippers includes two clamping plates 11. A dual-axis cylinder 10 that drives the clamping plates 11 is fixedly connected to one side of the transverse plate 9.

[0020] It should be noted that in this embodiment, when the mold is placed on top of the conveyor 7, its height is the same as the height of the mold inside the rotating mold base 6, and a gap is left between the top of the rotating mold base 6 and the top edge of the mold for the clamping plate 11 to move. After the linear module 12 drives the support base 3 to reset upward, the clamping plate 11 driven by the controller dual-axis cylinder 10 retracts towards the center at the same time, thereby clamping and fixing the mold through the clamping plates 11 on both sides. Then, the control cylinder 12 drives the linear module 2 8 to rise, and the linear module 2 8 drives the metal slide bar at the bottom to... The equipment frame 1 is slidably connected to ensure the stability of the lifting and lowering of the linear module 2 8. Under the action of the limit switch, the linear module 2 8 drives the transverse plate 9 to move laterally and then descend, thereby switching the position of the mold in the middle of the two sets of clamping plates 11. The processed mold is placed on the unloading conveyor, and the mold on the loading conveyor is placed in the rotating mold seat 6. Then, the clamping plates 11 separate from the mold on both sides, allowing the linear module 2 8 to rise and reset, so that one set of clamping plates 11 corresponds to the loading conveyor, and the other set of clamping plates 11 is located on the outside of the rotating mold seat 6.

[0021] In one embodiment, the feeding section includes a fixed frame 13 fixed to one side of the equipment frame 1. The fixed frame 13 is equipped with a timing belt assembly 14, which includes two timing belts. A mud trough 15 is fixed to the outer side of the timing belts.

[0022] It should be noted that in this embodiment, the synchronous belt assembly 14 includes two synchronous belts, and synchronous pulleys are installed at the ends of the two synchronous belts. The two synchronous pulleys are connected by a rotating shaft. A servo motor that drives the rotating shaft is fixed to one side of the fixed frame 13. The servo motor drives the synchronous belt assembly 14 to rotate through the rotating shaft. The synchronous belt of the synchronous belt assembly 14 drives the mud tank 15 to rise and fall, thereby transporting the mud inside the mud tank 15 to the height of the mold.

[0023] In one embodiment, linear module three 16 is fixed to the top of the fixed frame 13, a push plate 17 is fixed to the moving slide of linear module three 16, an extension groove is fixed to one side of the fixed frame 13 and corresponding to the position of the push plate 17, an infrared sensor 18 is fixed to one end of linear module three 16, a dual-axis cylinder two 19 is fixed to the end of linear module three 16, and a cutting wire 20 is fixed to the output end of dual-axis cylinder two 19 through a U-shaped frame.

[0024] It should be noted that in this embodiment, the synchronous belt assembly 14 drives the mud trough 15 to a specified height. Under the action of the limit switch, the mud trough 15 transports the mud to the position corresponding to the push plate 17. The linear module 16 drives the push plate 17 to slide inside the mud trough 15, thereby pushing the mud along the length of the mud trough 15. The mud slides from the mud trough 15 into the extension groove. When the end of the mud extends out of the extension groove, its end position corresponds to the infrared sensor 18. The controller controls the dual-axis cylinder 19 to cut the mud through the frame, so that the mud falls into the mold below. This cycle is repeated to realize automatic loading and unloading.

[0025] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Furthermore, the terms “first,” “second,” “third,” and “fourth” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as “first,” “second,” “third,” or “fourth” may explicitly or implicitly include at least one of those features.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rolling forming device for daily-use ceramic bowls, characterized in that: include: Equipment rack (1); Linear module one (2), linear module one (2) is placed on the top of the equipment frame (1), a support seat (3) is installed on the moving slide of the linear module one (2), a rolling head (4) is rotatably installed in the middle of the support seat (3), and a rotating mold seat (6) is rotatably installed on the top of the equipment frame (1) corresponding to the position of the support seat (3). Conveyor (7), two conveyors (7) are provided and placed on both sides of the equipment frame (1). A conveying part is installed on the top of the equipment frame (1) for switching the position of the mold between the conveyor (7) and the rotating mold seat (6). The feeding section is located on one side of one of the conveyors (7). The feeding section includes a synchronous belt assembly (14) for lifting and switching mud. A linear module three (16) for pushing the material is provided above the synchronous belt assembly (14). A twin-shaft cylinder two (19) for cutting the material is installed at the end of the linear module three (16).

2. The rolling forming device for daily-use ceramic bowls according to claim 1, characterized in that: A drive motor (5) is fixedly connected to one side of the support base (3), and the output end of the drive motor (5) is connected to the support base (3) via a transmission belt.

3. The rolling forming device for daily-use ceramic bowls according to claim 1, characterized in that: The transport unit includes a linear module two (8) that is lifted and lowered on the top of the equipment frame (1), and a cylinder one (12) that drives the linear module two (8) to lift and lower is installed inside the equipment frame (1).

4. The rolling forming device for daily-use ceramic bowls according to claim 3, characterized in that: A transverse plate (9) is fixedly connected to the moving slide of the linear module 2 (8). Two sets of grippers are slidably connected to one side of the transverse plate (9). Each set of grippers includes two clamping plates (11). A dual-axis cylinder 1 (10) that drives the clamping plates (11) is fixedly connected to one side of the transverse plate (9).

5. The rolling forming device for daily-use ceramic bowls according to claim 1, characterized in that: The feeding section includes a fixed frame (13) fixed to one side of the equipment frame (1), the fixed frame (13) is equipped with a synchronous belt assembly (14), the synchronous belt assembly (14) includes two synchronous belts, and a mud trough (15) is fixed to the outside of the synchronous belts.

6. The rolling forming device for daily-use ceramic bowls according to claim 5, characterized in that: The linear module three (16) is fixed to the top of the fixed frame (13). A push plate (17) is fixed to the moving slide of the linear module three (16). An extension groove is fixed to one side of the fixed frame (13) at the position corresponding to the push plate (17).

7. The rolling forming device for daily-use ceramic bowls according to claim 6, characterized in that: An infrared sensor (18) is fixed to one end of the linear module three (16), and a dual-axis cylinder two (19) is fixed to the end of the linear module three (16). A cutting wire (20) is fixed to the output end of the dual-axis cylinder two (19) through a U-shaped frame.

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