Adjustable amplitude brick molding machine

CN224914992UActive Publication Date: 2026-10-30JIANGSU BONET NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202522233721.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2026-10-30
Estimated Expiration
2035-10-22

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决现有技术中存在模板表面的物料堆积,设备对制砖压实出现不平,影响砖块品质的缺点,而提出的一种可调节振幅的制砖成型机

Benefits of technology

[0013]本实用新型的技术效果如下:1、本实用新型中,通过设置刮平装置,有效地对模板表面的物料进行刮平,起到了整平物料的作用,减少了现有设备在使用时,将物料与模板灌装时,物料容易堆积在模板表面,造成设备压实时出现凹凸不平,影响设备的品质,此刮平装置,实现了整平物料,提高了设备的制砖质量。

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Abstract

The utility model relates to the technical field of brick making equipment, concretely is a kind of adjustable amplitude's brick making forming machine, including installation frame, base, template, compactor, vibrator and scraping device, the base is fixedly connected in installation frame inside, the template is installed in the inside of installation frame, the compactor is installed in the inside of installation frame, the vibrator is fixedly installed in the surface of template, the scraping device includes mounting block and cylinder, the surface of mounting block is fixedly connected template, the cylinder is fixedly connected in the inside of mounting block, the telescopic end of cylinder is fixedly connected with telescopic rod, the end of cylinder away from telescopic rod is fixedly connected with mounting head. The utility model scraping device, material is leveled, and the equipment of brick making quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of brick-making equipment technology, and in particular to a brick-forming machine with adjustable amplitude. Background Technology

[0002] In the construction industry, bricks are a basic building material, and their quality directly affects the stability and safety of buildings. Therefore, an adjustable amplitude brick forming machine is used to improve the quality of bricks.

[0003] However, the existing equipment has the following shortcomings: When the existing equipment is in use, the material tends to accumulate on the surface of the template during the filling process, causing unevenness when the equipment is pressed, which affects the equipment.

[0004] Therefore, we propose a brick forming machine with adjustable amplitude to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to solve the shortcomings of existing technologies, such as material accumulation on the template surface, uneven compaction of bricks by the equipment, and impact on brick quality, by proposing a brick forming machine with adjustable amplitude.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an adjustable amplitude brick forming machine, comprising a mounting frame, a base, a template, a compactor, a vibrator, and a leveling device. The base is fixedly connected inside the mounting frame, the template is installed inside the mounting frame, the compactor is installed inside the mounting frame, the vibrator is fixedly installed on the surface of the template, and the leveling device comprises a mounting block and a cylinder. The mounting block is fixedly connected to the surface of the template, the cylinder is fixedly connected to the inside of the mounting block, a telescopic rod is fixedly connected to the telescopic end of the cylinder, and a mounting head is fixedly connected to the end of the cylinder away from the telescopic rod.

[0007] Furthermore, a connecting plate is fixedly connected to the end of the telescopic rod away from the cylinder. By setting the cylinder, the moving rod can be moved, reducing the situation where the moving rod is difficult to move during use.

[0008] Furthermore, a movable rod is fixedly connected to the surface of the connecting plate, and a movable plate is fixedly connected to the end of the movable rod away from the connecting plate.

[0009] Furthermore, an installation plate is installed inside the movable plate, and a scraper is fixedly connected to one end of the installation plate near the template. The scraper facilitates the movement of materials on the template surface.

[0010] Furthermore, a replacement device is fixedly provided on the surface of the mounting plate. The replacement device includes an insert plate and a connecting groove. The connecting groove is formed on the surface of the movable plate. The insert plate is fixedly connected to the surface of the mounting plate and inserted into the interior of the connecting groove. A sliding hole is formed on the surface of the insert plate. A sliding rod is fixedly connected inside the sliding hole. A fixed plate is slidably connected to the surface of the sliding rod. A positioning hole is formed on the surface of the movable plate. A positioning rod is fixedly connected to the surface of the fixed plate and inserted into the interior of the positioning hole. A pull handle is fixedly connected to the end of the fixed plate away from the positioning rod. A first spring is sleeved on the surface of the sliding rod. By setting the insert plate, the mounting plate can be limited, reducing the difficulty of installing the mounting plate inside the movable plate during use.

[0011] Furthermore, one end of the first spring is fixedly connected to the surface of the fixed plate, and the other end of the first spring away from the fixed plate is fixedly connected to the inside of the sliding hole. The first spring is provided to facilitate the application of a restoring force to the fixed plate.

[0012] Furthermore, a positioning block is fixedly connected to the side of the mounting plate, and the positioning block is engaged inside the movable plate.

[0013] The technical effects of this utility model are as follows: 1. In this utility model, by setting a leveling device, the material on the surface of the template is effectively leveled, which plays the role of leveling the material. This reduces the problem that when the material is filled into the template, the material tends to accumulate on the surface of the template, causing unevenness when the equipment is pressed, which affects the quality of the equipment. This leveling device achieves the leveling of the material and improves the brick-making quality of the equipment.

[0014] 2. In this utility model, by setting a replacement device, the scraper can be replaced effectively, which can quickly replace the scraper. This reduces the need for tools to replace the scraper when using existing equipment, which requires bolts to fix the scraper to the surface of the moving plate. The use of tools is too cumbersome and results in low replacement efficiency for users. This replacement device realizes the rapid replacement of the scraper and improves the replacement efficiency for users. Attached Figure Description

[0015] Figure 1 This invention presents a three-dimensional structural diagram of a brick-making machine with adjustable amplitude.

[0016] Figure 2 This invention presents a side view of a brick-making machine with adjustable amplitude.

[0017] Figure 3 This utility model presents a schematic diagram of a template structure for a brick forming machine with adjustable amplitude.

[0018] Figure 4 This invention proposes a brick-forming machine with adjustable amplitude. Figure 3 Enlarged structural diagram at point A in the middle.

[0019] Figure 5 This invention proposes a brick-forming machine with adjustable amplitude. Figure 3 Enlarged structural diagram at point B.

[0020] The components are as follows: 1. Mounting frame; 2. Base; 3. Template; 4. Compactor; 5. Vibrator; 6. Scraping device; 61. Mounting block; 62. Cylinder; 63. Telescopic rod; 64. Connecting plate; 65. Moving rod; 66. Mounting head; 67. Moving plate; 68. Mounting plate; 69. Scraper; 7. Replacement device; 71. Insert plate; 72. Connecting groove; 73. Sliding hole; 74. Fixing plate; 75. Sliding rod; 76. First spring; 77. Positioning rod; 78. Positioning hole; 79. Pull handle; 710. Positioning block. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] Please see Figures 1-5 This utility model provides a technical solution: an adjustable amplitude brick forming machine, including a mounting frame 1, a base 2, a template 3, a compactor 4, a vibrator 5, and a leveling device 6. The base 2 is fixedly connected inside the mounting frame 1, the template 3 is installed inside the mounting frame 1, the compactor 4 is installed inside the mounting frame 1, and the vibrator 5 is fixedly installed on the surface of the template 3.

[0023] Mounting frame 1 provides a rigid support frame for the whole machine, integrates various functional components, and ensures structural stability during the brick making process; base 2 serves as a bearing platform for the formed bricks, with a flat surface to ensure that the bricks are placed stably after demolding; template 3 is designed with cavities according to the brick specifications and is the core component for material forming; compactor 4 compacts the loose material in template 3 by applying downward pressure to ensure that the brick density meets the standard; vibrator 5 eliminates gaps between materials through high-frequency vibration, reduces air bubbles inside the bricks, and improves the strength of the bricks; leveling device 6 levels the excess material on the surface of template 3 before compaction to ensure uniform brick thickness.

[0024] The following section will explain the specific settings and functions of the leveling device 6 and the replacement device 7.

[0025] In this implementation scheme: the leveling device 6 includes a mounting block 61 and a cylinder 62. The mounting block 61 provides a stable mounting base for the cylinder 62 and is fixed to the surface of the template 3 to ensure that the relative position of the cylinder 62 and the template 3 is fixed. The cylinder 62 provides power for the leveling action and drives the scraper 69 to move through the extension and retraction of the telescopic rod 63 to achieve automated leveling. The mounting block 61 is fixedly connected to the surface of the template 3, and the cylinder 62 is fixedly connected inside the mounting block 61. The telescopic end of the cylinder 62 is fixedly connected to the telescopic rod 63, and the end of the cylinder 62 away from the telescopic rod 63 is fixedly connected to the mounting head 66.

[0026] Specifically, a connecting plate 64 is fixedly connected to the end of the telescopic rod 63 away from the cylinder 62.

[0027] In this embodiment, by setting cylinder 62, the moving rod 65 can be moved, reducing the difficulty of moving the moving rod 65 during use.

[0028] Specifically, a movable rod 65 is fixedly connected to the surface of the connecting plate 64, and a movable plate 67 is fixedly connected to the end of the movable rod 65 away from the connecting plate 64.

[0029] Specifically, an installation plate 68 is installed inside the movable plate 67. A scraper 69 is fixedly connected to one end of the installation plate 68 near the template 3. The scraper 69 is made of wear-resistant metal and its lower surface is in close contact with the surface of the template 3. The scraper 69 is provided to facilitate the movement of materials on the surface of the template 3.

[0030] In this embodiment: a replacement device 7 is fixedly provided on the surface of the mounting plate 68. The replacement device 7 includes an insert plate 71 and a connecting groove 72. The connecting groove 72 is opened on the surface of the movable plate 67. The insert plate 71 is fixedly connected to the surface of the mounting plate 68. The insert plate 71 is inserted into the interior of the connecting groove 72. A sliding hole 73 is opened on the surface of the insert plate 71. A sliding rod 75 is fixedly connected inside the sliding hole 73. A fixing plate 74 is slidably connected to the surface of the sliding rod 75. A positioning hole 78 is opened on the surface of the movable plate 67. A positioning rod 77 is fixedly connected to the surface of the fixing plate 74. The positioning rod 77 is inserted into the interior of the positioning hole 78. A pull handle 79 is fixedly connected to the end of the fixing plate 74 away from the positioning rod 77. A first spring 76 is sleeved on the surface of the sliding rod 75.

[0031] In this embodiment, by setting the insert plate 71, the mounting plate 68 can be limited, reducing the difficulty of installing the mounting plate 68 inside the movable plate 67 when the device is in use.

[0032] Specifically, one end of the first spring 76 is fixedly connected to the surface of the fixed plate 74, and the other end of the first spring 76 away from the fixed plate 74 is fixedly connected to the inside of the sliding hole 73. The first spring 76 is provided to facilitate the application of a restoring force to the fixed plate 74.

[0033] Specifically, a positioning block 710 is fixedly connected to the side of the mounting plate 68, and the positioning block 710 is snapped into the inside of the movable plate 67.

[0034] Working Principle: When using the equipment, the user pours the material to be pressed into the template 3, and then starts the equipment's compactor 4 to press down and compact the material inside the template 3. After the vibrator 5 runs, the template 3 and compactor 4 move upwards, quickly demolding the compacted material and placing it on the upper end of the base 2. After the compacted material is poured into the template 3, the cylinder 62 is activated, driving the telescopic rod 63 to move the connecting plate 64 and the moving rod 65. The moving rod 65 moves the moving plate 67 and the mounting plate 68. When the mounting plate 68 moves, it drives the scraper 69 to level the material accumulated on the template 3. By setting up the leveling device 6, the material on the surface of the template 3 is effectively leveled, reducing the problem of material accumulating on the surface of the template 3 during the filling process, which can cause unevenness during pressing and affect the quality of the equipment. This leveling device 6 achieves material leveling and improves the brick-making quality of the equipment.

[0035] After prolonged use, the scraper 69 needs to be replaced. During replacement, the user pulls the handle 79, causing the fixing plate 74 to move on the surface of the slide rod 75. The movement of the fixing plate 74 compresses the first spring 76, generating elastic force. Subsequently, the fixing plate 74 moves, causing the positioning rod 77 to move out of the positioning hole 78. The mounting plate 68 then loses its restraint, and the moving mounting plate 68 causes the insert plate 71 to disengage from the moving plate 67, allowing the scraper 69 to be replaced. By setting up the replacement device 7, the scraper 69 can be replaced effectively, achieving rapid replacement. This reduces the inefficiency caused by the need for tools when replacing the scraper 69, which is bolted to the surface of the moving plate 67, as existing equipment requires tools. The use of tools is cumbersome, leading to low replacement efficiency. This replacement device 7 enables rapid replacement of the scraper 69, improving user efficiency.

[0036] The above description discloses only one or more preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of the present utility model still fall within the scope of the present utility model.

Claims

1. A brick forming machine with adjustable amplitude, comprising a mounting frame (1), a base (2), a template (3), a compactor (4), a vibrator (5), and a leveling device (6), characterized in that: The base (2) is fixedly connected inside the mounting frame (1), the template (3) is installed inside the mounting frame (1), the compactor (4) is installed inside the mounting frame (1), and the vibrator (5) is fixedly installed on the surface of the template (3). The leveling device (6) includes a mounting block (61) and a cylinder (62). The mounting block (61) is fixedly connected to the surface of the template (3). The cylinder (62) is fixedly connected inside the mounting block (61). A telescopic rod (63) is fixedly connected to the telescopic end of the cylinder (62). An installation head (66) is fixedly connected to the end of the cylinder (62) away from the telescopic rod (63).

2. The brick forming machine with adjustable amplitude according to claim 1, characterized in that: A connecting plate (64) is fixedly connected to the end of the telescopic rod (63) away from the cylinder (62).

3. The brick forming machine with adjustable amplitude according to claim 2, characterized in that: A movable rod (65) is fixedly connected to the surface of the connecting plate (64), and a movable plate (67) is fixedly connected to the end of the movable rod (65) away from the connecting plate (64).

4. The brick forming machine with adjustable amplitude according to claim 3, characterized in that: An installation plate (68) is installed inside the movable plate (67), and a scraper (69) is fixedly connected to one end of the installation plate (68) near the template (3).

5. The brick forming machine with adjustable amplitude according to claim 4, characterized in that: A replacement device (7) is fixedly provided on the surface of the mounting plate (68). The replacement device (7) includes a plug plate (71) and a connecting groove (72). The connecting groove (72) is opened on the surface of the moving plate (67). The plug plate (71) is fixedly connected to the surface of the mounting plate (68). The plug plate (71) is inserted into the interior of the connecting groove (72). A sliding hole (73) is opened on the surface of the plug plate (71). A sliding rod (75) is fixedly connected inside the sliding hole (73). A fixing plate (74) is slidably connected to the surface of the sliding rod (75). A positioning hole (78) is opened on the surface of the moving plate (67). A positioning rod (77) is fixedly connected to the surface of the fixing plate (74). The positioning rod (77) is inserted into the interior of the positioning hole (78). A pull handle (79) is fixedly connected to the end of the fixing plate (74) away from the positioning rod (77). A first spring (76) is sleeved on the surface of the sliding rod (75).

6. The brick forming machine with adjustable amplitude according to claim 5, characterized in that: One end of the first spring (76) is fixedly connected to the surface of the fixed plate (74), and the other end of the first spring (76) away from the fixed plate (74) is fixedly connected to the inside of the sliding hole (73).

7. The brick forming machine with adjustable amplitude according to claim 6, characterized in that: A positioning block (710) is fixedly connected to the side of the mounting plate (68), and the positioning block (710) is engaged inside the movable plate (67).