Energy-saving ceramic tile body integrated forming device
Patent Information
- Application Number
- CN202522449139.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0004]本实用新型的目的是提供一种节能型瓷砖坯体一体化成型装置，用以解决现有的成型装置不利于节能的问题
通过设置有传送辊、模具、第一架体、布料头、第二架体、第一气缸、压板、第三架体、清洁刷以及传动机构，传动机构包括驱动箱、第一丝杆、第一驱动块、第一齿轮、第二齿轮、传动轴、第二丝杆、第二驱动块以及驱动电机，模具通过传送辊进行输送，输送时驱动电机驱动第一丝杆正反交替旋转，使得第一驱动块带动布料头沿第一丝杆往复平移，布料头通过导料管外接瓷砖坯体原料供应设备，将原料均匀导入模具中，布料头的平移轨迹与传送辊输送模具的方向形成交叉覆盖，模具在持续输送中，布料头能全面扫过模具内部，避免局部漏铺或堆积，第一丝杆和第二丝杆的一端设置均设置有第一齿轮，传动轴的两端均设置有与第一齿轮啮合的第二齿轮，第一丝杆旋转时第二丝杆同步旋转，进而带动清洁刷来回刮刷，利于将压制成型后的瓷砖坯体表面的粉尘刮除，布料头与清洁刷通过传动机构联动，共享一套动力系统，无需为清洁功能单独配置驱动，减少了动力设备的冗余能耗，传送辊输送模具配合传动机构，形成不间断生产流程，无需人工干预布料和清洁，节能的同时大幅提升生产效率。
Smart Images
Figure CN224914998U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile blank forming technology, and in particular to an energy-saving integrated ceramic tile blank forming device. Background Technology
[0002] The pressing and molding of ceramic tile blanks is the core process in ceramic tile production. It involves applying high pressure to ceramic powder that has been proportioned, ground, and dried, using pressure equipment to tightly bind the particles and form a ceramic tile matrix with a certain size, shape, and strength.
[0003] When forming ceramic tile blanks, the raw materials need to be first introduced into the mold and then pressed by pressure equipment. For example, a ceramic tile forming device disclosed in patent number CN218083258U can level the clay piled in the mold groove by setting a first scraper and a second scraper. When the clay in the mold groove is compressed later, it can be compacted, allowing the body to be formed well. However, this device requires the clay to be piled into the mold groove separately. After the mold groove is full of clay, production is paused and the scraper is restarted to level it. The equipment is frequently started and stopped, resulting in high energy consumption and is not conducive to energy saving. Therefore, an energy-saving integrated ceramic tile blank forming device is needed. Utility Model Content
[0004] The purpose of this invention is to provide an energy-saving integrated ceramic tile blank forming device to solve the problem that existing forming devices are not energy-efficient.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an energy-saving integrated ceramic tile body forming device, including a conveyor roller; The top of the conveyor roller is uniformly equipped with molds, and a first frame, a second frame and a third frame are arranged in sequence above the conveyor roller. A pressure plate is provided at the top of the second frame. A transmission mechanism is provided between the first frame and the third frame. The transmission mechanism includes a drive box located on one side of the first frame and the third frame, and a drive shaft is provided inside the drive box. Second gears are provided at both ends of the drive shaft. The transmission mechanism further includes a first lead screw and a second lead screw respectively disposed at the top of the inside of the first frame and the third frame, and a cloth head and a cleaning brush are respectively disposed on the first lead screw and the second lead screw via a first drive block and a second drive block, and a first gear that meshes with a second gear is disposed at one end of the first lead screw and the second lead screw respectively.
[0006] Preferably, a first cylinder is provided on the top of the second frame, and the output end of the first cylinder is connected to the pressure plate through a telescopic column.
[0007] Preferably, a second cylinder is fixed on both sides of the second frame, and a clamping plate is provided at the output end of the second cylinder via a telescopic rod. The clamping plates are in close contact with both sides of the mold.
[0008] Preferably, the transmission mechanism further includes a drive motor disposed on the top of one side of the first frame, and the output end of the drive motor is connected to the first lead screw.
[0009] Preferably, the bottom of the second drive block is connected to the cleaning brush via a third cylinder, and the bristles of the cleaning brush are all made of nylon.
[0010] Preferably, the top of the side wall of the mold is evenly distributed with micro air holes, and the bottom of the mold is provided with a demolding cavity. The interior of the demolding cavity is provided with a lifting plate through a fourth cylinder. The top of the lifting plate is evenly distributed with ejector rods, and the ejector rods extend to be flush with the bottom surface of the mold groove.
[0011] Preferably, guide grooves are provided on both sides of the demolding cavity, and guide blocks matching the guide grooves are provided on both sides of the lifting plate.
[0012] The present invention provides an energy-saving integrated ceramic tile blank forming device, the advantages of which are: The system comprises a conveyor roller, a mold, a first frame, a fabric head, a second frame, a first cylinder, a pressure plate, a third frame, a cleaning brush, and a transmission mechanism. The transmission mechanism includes a drive box, a first lead screw, a first drive block, a first gear, a second gear, a drive shaft, a second lead screw, a second drive block, and a drive motor. The mold is conveyed by the conveyor roller. During conveying, the drive motor drives the first lead screw to rotate alternately in both directions, causing the first drive block to move the fabric head back and forth along the first lead screw. The fabric head is connected to a ceramic tile raw material supply device via a guide pipe, which evenly introduces the raw material into the mold. The translational trajectory of the fabric head intersects with the direction of the conveyor roller conveying the mold. The mold is continuously conveyed... The cloth head can thoroughly sweep the inside of the mold, avoiding localized missed areas or accumulation. A first gear is installed at one end of both the first and second lead screws, and a second gear meshing with the first gear is installed at both ends of the drive shaft. When the first lead screw rotates, the second lead screw rotates synchronously, driving the cleaning brush to scrape back and forth, effectively removing dust from the surface of the pressed ceramic tile. The cloth head and cleaning brush are linked through a transmission mechanism, sharing a single power system. This eliminates the need for a separate drive for the cleaning function, reducing redundant energy consumption. The conveyor roller transports the mold in conjunction with the transmission mechanism, forming a continuous production process. No manual intervention is required for cloth application and cleaning, significantly improving production efficiency while saving energy.
[0013] By setting a demolding cavity at the bottom of the mold, and a lifting plate installed in the demolding cavity via a fourth cylinder, ejector rods are evenly distributed on the top of the lifting plate. The ejector rods all extend to be flush with the bottom surface of the mold. After pressing and forming, the fourth cylinder drives the lifting plate to rise, which in turn moves the ejector rods upward, smoothly ejecting the ceramic tile blank. The ejector rods are evenly distributed on the lifting plate, and when lifting, force is applied simultaneously from multiple points on the bottom of the ceramic tile blank. The force area is distributed and balanced, avoiding excessive local pressure that could cause the ceramic tile blank to crack or deform. Guide grooves are opened on both sides inside the demolding cavity, and guide blocks that match the guide grooves are set on both sides of the lifting plate, restricting the lifting plate to move only in the vertical direction. This prevents lateral deviation and tilting during lifting and lowering, ensuring that the ejector rods move up and down synchronously. This prevents some ejector rods from being subjected to excessive force and others from not contacting the ceramic tile blank due to the tilt of the lifting plate, thus fundamentally avoiding uneven force on the ceramic tile blank. Attached Figure Description
[0014] Figure 1 This is a three-dimensional front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the three-dimensional rear cross-sectional structure of this utility model; Figure 3 This is a three-dimensional cross-sectional structural diagram of the transmission mechanism of this utility model; Figure 4 This is a three-dimensional structural diagram of the second frame of this utility model; Figure 5 This is a three-dimensional exploded view of the mold of this utility model.
[0015] The reference numerals in the figure are as follows: 1. Conveyor roller; 2. Mold; 3. First frame; 4. Transmission mechanism; 401. Drive box; 402. First gear; 403. Drive shaft; 404. Second gear; 405. First lead screw; 406. First drive block; 407. Second lead screw; 408. Second drive block; 409. Drive motor; 4010. Third gear; 4011. Fourth gear; 5. Second frame; 6. Third frame; 7. Pressure plate; 8. Fabric head; 9. Cleaning brush; 10. First cylinder; 11. Second cylinder; 12. Clamping plate; 13. Third cylinder; 14. Ejector rod; 15. Lifting plate; 16. Guide groove; 17. Fourth cylinder; 18. Micro air hole; 19. Demolding cavity. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-5 The present invention provides an energy-saving integrated ceramic tile blank forming device, including a conveyor roller 1; Please see Figure 1-3 Molds 2 are evenly placed on the top of the conveyor roller 1, and a first frame 3, a second frame 5 and a third frame 6 are arranged in sequence above the conveyor roller 1. A transmission mechanism 4 is arranged between the first frame 3 and the third frame 6. The transmission mechanism 4 includes a drive box 401 arranged on one side of the first frame 3 and the third frame 6, and a drive shaft 403 is arranged inside the drive box 401. Second gears 404 are respectively arranged at both ends of the drive shaft 403. The transmission mechanism 4 also includes a first lead screw 405 and a second lead screw 407 respectively disposed at the top of the inside of the first frame 3 and the third frame 6. The first lead screw 405 and the second lead screw 407 are respectively provided with a cloth head 8 and a cleaning brush 9 via a first drive block 406 and a second drive block 408. One end of the first lead screw 405 and the second lead screw 407 is respectively provided with a first gear 402 that meshes with a second gear 404. The transmission mechanism 4 also includes a drive motor 409 disposed at the top of one side of the first frame 3, and the output end of the drive motor 409 is connected to the first lead screw 405. After the equipment is started, the conveyor roller 1 starts to rotate at a constant speed, driving the mold 2 placed on top of it to move along the conveying direction. It first enters the working range of the first frame 3. At this time, the drive motor 409 starts, and its output end drives the first lead screw 405 inside the first frame 3 to rotate alternately in the forward and reverse directions. The first drive block 406 on the first lead screw 405 moves horizontally back and forth along the first lead screw 405 under the action of the thread, thereby driving the cloth head 8 connected to the first drive block 406 to move back and forth synchronously. The cloth head 8 is connected to the external ceramic tile blank raw material supply equipment through the guide pipe. The raw material is continuously conveyed to the cloth head 8 through the guide pipe and is evenly sprinkled into the mold groove of the mold 2 that it passes below during the back and forth movement of the cloth head 8. Since the direction of the cloth head 8 is perpendicular to the direction of the conveyor roller 1 conveying the mold 2, it forms a cross-coverage. As the mold 2 moves continuously, the cloth head 8 can sweep across the entire area of the mold groove, ensuring that the raw material is evenly spread and avoiding local omissions or accumulation. Please see Figure 4 The top of the second frame 5 is equipped with a pressure plate 7. The top of the second frame 5 is equipped with a first cylinder 10, and the output end of the first cylinder 10 is connected to the pressure plate 7 through a telescopic column. The two sides of the second frame 5 are fixed with second cylinders 11, and the output ends of the second cylinders 11 are respectively equipped with clamping plates 12 through telescopic rods. The clamping plates 12 are in close contact with the two sides of the mold 2. When the mold 2 with the completed fabric is conveyed to the bottom of the second frame 5 by the conveyor roller 1, the second cylinders 11 on both sides of the second frame 5 are activated. The telescopic rods at their output ends push the clamping plate 12 to move inward until the clamping plate 12 is in close contact with both sides of the mold 2, firmly fixing the mold 2 and preventing the mold 2 from shifting during pressing. Subsequently, the first cylinder 10 at the top of the second frame 5 is activated. The telescopic column at its output end extends downward, pushing the pressure plate 7 connected below to descend vertically. The pressure plate 7 contacts the raw material in the mold groove of the mold 2 and applies pressure to complete the pressing and forming of the blank. The top of the side wall of the mold 2 is evenly distributed with micro air holes 18. During the pressing process, the micro air holes 18 on the top of the side wall of the mold 2 can discharge the air remaining in the gap of the raw material, avoiding the generation of air bubbles inside the blank. After pressing, the first cylinder 10 drives the pressure plate 7 to rise and reset, the second cylinder 11 drives the clamping plate 12 to move outward to release the mold 2, and the conveying roller 1 continues to transport the mold 2 to the bottom of the third frame 6. The bottom of the second drive block 408 is connected to the cleaning brush 9 through the third cylinder 13, and the bristles of the cleaning brush 9 are all made of nylon. The third cylinder 13 at the bottom of the second drive block 408 is activated, pushing the cleaning brush 9 down to contact the surface of the ceramic body, which is beneficial for adjustment according to the different thicknesses of the ceramic body. Simultaneously, while the cloth head 8 is working, the first gear 402 fixed at one end of the first lead screw 405 near the drive box 401 rotates synchronously with the lead screw. The first gear 402 meshes with the second gear 404 at both ends of the transmission shaft 403 inside the drive box 401, thereby driving the second lead screw 407 to rotate synchronously in both directions. This causes the second drive block 408 on the second lead screw 407 to drive the cleaning brush 9 to move horizontally back and forth along the second lead screw 407, which is beneficial for scraping the dust on the surface of the ceramic tile body that has been pressed and transported to the third frame 6. At the same time, the power linkage between the cloth head 8 and the cleaning brush 9 is realized, eliminating the need for a separate drive for the cleaning function and reducing redundant energy consumption of the power equipment. The conveyor roller 1 conveys the mold 2 in conjunction with the transmission mechanism 4 to form an uninterrupted production process. No manual intervention is required for cloth feeding and cleaning, which greatly improves production efficiency while saving energy. After pressing is completed, the first cylinder 10 drives the pressure plate 7 to rise and reset, the second cylinder 11 drives the clamping plate 12 to move outward to release the mold 2, and the conveying roller 1 continues to transport the mold 2 to the bottom of the third frame 6; at this time, the third cylinder 13 at the bottom of the second drive block 408 is activated, pushing the cleaning brush 9 down to contact the surface of the blank. The cleaning brush 9 moves back and forth under the drive of the second drive block 408, and its nylon bristles thoroughly scrape off the dust remaining on the surface of the blank to ensure that the surface of the blank is clean. Please see Figure 5Each mold 2 has a demolding cavity 19 at the bottom, and a lifting plate 15 is provided inside the demolding cavity 19 through a fourth cylinder 17. Ejection rods 14 are evenly distributed on the top of the lifting plate 15, and the ejection rods 14 extend to be flush with the bottom surface of the mold groove of the mold 2. Guide grooves 16 are provided on both sides inside the demolding cavity 19, and guide blocks matching the guide grooves 16 are provided on both sides of the lifting plate 15. After cleaning, the fourth cylinder 17 in the bottom demolding cavity 19 of mold 2 is activated, and its output end pushes the lifting plate 15 to move upward. The guide blocks on both sides of the lifting plate 15 slide vertically along the guide groove 16 on the inner wall of the demolding cavity 19 to ensure that the lifting plate 15 rises smoothly. At the same time, it drives the ejector rods 14 evenly distributed at the top to move upward synchronously. The ejector rods 14 apply force evenly from multiple points at the bottom of the blank to smoothly eject the pressed blank from the mold groove, completing the integrated molding process of the entire blank.
[0018] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An energy-saving integrated ceramic tile blank forming device, comprising a conveyor roller (1); Its features are: The top of the conveyor roller (1) is uniformly equipped with molds (2), and the top of the conveyor roller (1) is provided with a first frame (3), a second frame (5) and a third frame (6) in sequence. The top of the second frame (5) is provided with a pressure plate (7). A transmission mechanism (4) is provided between the first frame (3) and the third frame (6). The transmission mechanism (4) includes a drive box (401) provided on one side of the first frame (3) and the third frame (6). The drive box (401) is provided with a drive shaft (403) inside. The two ends of the drive shaft (403) are respectively provided with second gears (404). The transmission mechanism (4) further includes a first lead screw (405) and a second lead screw (407) respectively disposed at the top of the inside of the first frame (3) and the third frame (6), and the first lead screw (405) and the second lead screw (407) are respectively provided with a cloth head (8) and a cleaning brush (9) via a first drive block (406) and a second drive block (408), and one end of the first lead screw (405) and the second lead screw (407) is respectively provided with a first gear (402) that meshes with the second gear (404).
2. The energy-saving integrated ceramic tile body forming device according to claim 1, characterized in that: The top of the second frame (5) is provided with a first cylinder (10), and the output end of the first cylinder (10) is connected to the pressure plate (7) through a telescopic column.
3. The energy-saving integrated ceramic tile body forming device according to claim 1, characterized in that: The second frame (5) is fixed with a second cylinder (11) on both sides, and the output end of the second cylinder (11) is provided with a clamping plate (12) through a telescopic rod. The clamping plate (12) is in close contact with both sides of the mold (2).
4. The energy-saving integrated ceramic tile body forming device according to claim 1, characterized in that: The transmission mechanism (4) also includes a drive motor (409) located on the top of one side of the first frame (3), and the output end of the drive motor (409) is connected to the first lead screw (405).
5. The energy-saving integrated ceramic tile blank forming device according to claim 1, characterized in that: The bottom of the second drive block (408) is connected to the cleaning brush (9) via the third cylinder (13), and the bristles of the cleaning brush (9) are all made of nylon.
6. The energy-saving integrated ceramic tile body forming device according to claim 1, characterized in that: The top of the side wall of the mold (2) is evenly distributed with micro air holes (18), and the bottom of the mold (2) is provided with a demolding cavity (19). The interior of the demolding cavity (19) is provided with a lifting plate (15) through a fourth cylinder (17). The top of the lifting plate (15) is evenly distributed with ejector rods (14), and the ejector rods (14) extend to be flush with the bottom surface of the mold groove of the mold (2).
7. The energy-saving integrated ceramic tile body forming device according to claim 6, characterized in that: The demolding cavity (19) has guide grooves (16) on both sides, and the lifting plate (15) has guide blocks on both sides that match the guide grooves (16).