A pipe support mold and a pipe support
Patent Information
- Application Number
- CN202522401148.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-12
AI Technical Summary
整体焊接模具虽然结构坚固,但存在以下显著缺点:首先,其尺寸固定,一套模具仅能生产单一规格的支架产品,当需要生产不同长度、宽度或连接节点位置的支架时,就必须重新设计、制造整套模具,导致模具成本高昂、仓储占用空间大,且切换产品型号时准备周期长,严重影响生产效率
[0020]1.本实用新型所述的管道支架模具,通过采用由模台、边模块组件、横向模块组件和拉杆组件构成的模块化结构,并通过在边模块组件内部设置用于成型纵梁的纵向腔,在相邻边模块组件之间设置用于成型横梁且与纵向腔连通的横向腔,达成了管道支架(包括纵梁和横梁)的一体化整体浇筑成型,保证了结构的整体性。同时,模块化的设计为快速组合和适应不同产品型号奠定了基础。
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Figure CN224915013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated components. In particular, it relates to a pipe support mold and a pipe support. Background Technology
[0002] Pipe supports are structural components used to support overhead pipelines. Concrete pipe supports are widely used in pipeline construction. Traditional cast-in-place concrete pipe supports have long construction cycles, involve a large amount of on-site wet work, are easily affected by environmental factors, and have poor quality stability. Prefabricated concrete pipe supports, on the other hand, improve upon these shortcomings.
[0003] The molding of precast pipe supports mainly relies on specialized molds. Traditional support molds are mostly integral welded structures or modular structures with fixed dimensions. Although integral welded molds are structurally robust, they have the following significant drawbacks: First, their dimensions are fixed, and one set of molds can only produce support products of a single specification. When it is necessary to produce supports with different lengths, widths, or connection node positions, the entire set of molds must be redesigned and manufactured, resulting in high mold costs, large storage space requirements, and long preparation cycles when switching product models, which seriously affects production efficiency. Second, during concrete pouring, especially for supports with complex cavity structures (such as those forming both longitudinal and transverse beam cavities), the stress on different parts of the mold is uneven. Under the lateral pressure of the concrete, the mold is prone to deformation and bulging, leading to dimensional deviations, poor surface flatness, and even grout leakage in the molded support components, affecting subsequent installation and use.
[0004] To overcome the shortcomings of monolithic molds, modular mold designs have emerged. However, existing modular molds often lack flexibility in module classification and connection methods. For example, the adjustment range of module dimensions is limited, or the adjustment method is complex, requiring the replacement of numerous components of different specifications, and even on-site cutting and welding. This not only increases operational difficulty and time consumption but also makes it difficult to guarantee the overall rigidity and sealing of the mold after adjustment. Especially when forming intersecting T-shaped or L-shaped connection nodes, misalignment and gaps can easily occur at the joints of different modules (such as side modules and transverse modules), leading to defects in the formed components at the nodes. Furthermore, existing molds lack simple and reliable solutions for effectively controlling the deformation of the modules themselves, especially the transverse and side modules that bear significant pressure during casting. They typically rely on increasing the template thickness or adding external supports, which further increases the weight and manufacturing cost of the mold. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this utility model provides a pipe support mold and pipe support, which can be quickly adapted to the production of various specifications of pipe supports through a limited combination of standardized modules. At the same time, it must have sufficient rigidity and stability to ensure that the shape accuracy is maintained during repeated pouring operations and to effectively guarantee the forming quality of key parts such as the connection nodes of longitudinal and transverse beams.
[0006] This utility model achieves the above-mentioned technical objectives through the following technical means.
[0007] A pipe support mold includes a mold platform, side module assemblies, transverse module assemblies, and tie rod assemblies. The mold platform has spaced-apart side module assemblies, each with a longitudinal cavity for forming the longitudinal beams of the pipe. At least one transverse module assembly is located above the mold platform between adjacent side module assemblies, each with a transverse cavity communicating with the longitudinal cavity for forming a crossbeam connecting the longitudinal beams. Tie rod assemblies are respectively provided on the side module assemblies and the transverse module assemblies.
[0008] Furthermore, one side of the lateral module component is flush with the end face of the side module component, or the end face of the side module component protrudes from one side of the lateral module component.
[0009] Furthermore, the horizontal module assembly and / or the side module assembly have a fixed-length module assembly and an adjustment assembly for matching different product models.
[0010] Furthermore, the adjustment component is composed of multiple adjustment templates of the same or different lengths connected in series.
[0011] Furthermore, the lateral module component includes a fixed-length lateral template and a lateral adjustment component. Two parallel fixed-length lateral templates, the adjustment component, and the adjacent side module component form a lateral cavity. Each fixed-length lateral template is connected to one side module component on one side, and the other side of each fixed-length lateral template is connected to another adjacent side module component through the lateral adjustment component. The lateral adjustment component includes at least one lateral adjustment template.
[0012] Furthermore, a tie rod assembly is provided at the top between the two fixed-length transverse templates, or at the top between the two transverse adjustable templates, to prevent deformation of the transverse module assembly during the casting process.
[0013] Furthermore, when the height of the transverse cavity is less than that of the longitudinal cavity, a transition template is also included, and a transition template is provided at the gap where the fixed transverse module component and the edge module component are spliced.
[0014] Furthermore, the side module assembly is formed by a first fixed-length side template, a second fixed-length side template, an end mold, a longitudinal adjustment component, and the end of the transverse module assembly, which together form a longitudinal cavity. The side plate of the side module assembly that docks with the transverse cavity includes a second fixed-length side template and a longitudinal adjustment component. Depending on the docking position of the transverse cavity and the longitudinal cavity, one side of the transverse module assembly is connected to the second fixed-length side template, and the other side of the transverse module assembly is connected to the longitudinal adjustment component or the end mold. The longitudinal adjustment component includes at least one longitudinal adjustment side template.
[0015] Furthermore, a tie rod assembly is provided at the top between the first fixed-length side template and the second fixed-length side template, or at the top between the first fixed-length side template and the longitudinal adjustment side template, to prevent the side module assembly from deforming during the casting process.
[0016] Furthermore, at least one end mold is flush with the end of the first fixed-length side template or the second fixed-length side template.
[0017] Furthermore, two horizontal module components are provided above the mold platform between adjacent side module components. The second fixed-length side template is composed of two left and right templates with symmetrically arranged oblique openings on one side. The left template is connected to one horizontal module component, and the right template is connected to another horizontal module component. The longitudinal adjustment side template has oblique openings on both sides that match the left and right templates, and the longitudinal adjustment side template is located between the left and right templates.
[0018] A pipe support, produced using the aforementioned pipe support mold.
[0019] The beneficial effects of this utility model are as follows:
[0020] 1. The pipe support mold of this utility model adopts a modular structure consisting of a mold platform, side module components, transverse module components, and tie rod components. By setting longitudinal cavities for forming longitudinal beams inside the side module components and transverse cavities for forming crossbeams and communicating with the longitudinal cavities between adjacent side module components, the pipe support (including longitudinal and transverse beams) is integrally cast, ensuring the structural integrity. Simultaneously, the modular design lays the foundation for rapid assembly and adaptation to different product models.
[0021] 2. The pipe support mold of this utility model achieves flexible configuration of the mold end structure by setting one side of the transverse module component to be flush with the end face of the side module component, or by making the end face of the side module component protrude from one side of the transverse module component, which can adapt to the design of support products with different appearance requirements or connection requirements.
[0022] 3. The pipe support mold of this utility model achieves mold size adjustability by setting fixed-length module components and adjustment components for matching different product models in the horizontal module components and / or side module components. The adjustment components compensate for the size difference between the fixed-length modules, allowing the core fixed-length component of one mold to cover the production of support products of various sizes by matching different specifications of adjustment components. This significantly improves the versatility of the mold and reduces the mold's manufacturing cost and warehousing requirements.
[0023] 4. The pipe support mold of this utility model achieves refined and diversified adjustment dimensions by designing the adjustment component as a series connection of multiple adjustment templates of the same or different lengths. It allows for precise combination to achieve the required adjustment length, providing a wider range of size adaptability and enhancing the flexibility of mold design.
[0024] 5. The pipe support mold of this utility model achieves flexible adjustment of the width of the transverse cavity by specifically configuring the transverse module assembly as including two parallel fixed-length transverse templates, a transverse adjustment component, and adjacent side module components that together form a transverse cavity. Each fixed-length transverse template is connected to a side module component on one side and to the other side of the side module component via the transverse adjustment component, thus enabling flexible adjustment of the transverse cavity width. The introduction of the transverse adjustment component allows the mold to adapt to the production of beams with different spans while maintaining the stable structure of the mold body.
[0025] 6. The pipe support mold of this utility model achieves effective internal tethering support for the transverse module assembly or the side module assembly during concrete pouring by setting tie rod assemblies at the top between two fixed-length transverse templates, or at the top between two transverse adjustable templates, or at the top between the first fixed-length side template and the second fixed-length side template, or at the top between the first fixed-length side template and the longitudinal adjustable side template. This significantly enhances its resistance to deformation, effectively prevents the template from expanding outward, and ensures the accuracy of the beam cavity dimensions.
[0026] 7. The pipe support mold of this utility model achieves a smooth transition between cavities of different heights by setting a transition template at the gap where the horizontal cavity is less than the vertical cavity. This avoids sharp steps or gaps at the nodes of the formed components, improves the stress distribution at the nodes, and enhances the structural performance and appearance quality of the components.
[0027] 8. The pipe support mold of this utility model, by specifically configuring the side module assembly to form a longitudinal cavity surrounded by a first fixed-length side template, a second fixed-length side template, an end mold, a longitudinal adjustment component, and a transverse module assembly, and flexibly selecting to connect with the second fixed-length side template or the longitudinal adjustment component according to the docking position of the transverse cavity, achieves flexible adjustment of the length of the longitudinal cavity and the relative position of the longitudinal and transverse beams. This allows the mold to adapt to product designs where the transverse beam is connected at different positions on the longitudinal beam.
[0028] 9. The pipe support mold of this utility model achieves a neat and closed end of the mold by setting at least one end mold flush with the end of the first fixed-length side template or the second fixed-length side template, thus adapting to different end structure requirements.
[0029] 10. The pipe support mold of this utility model achieves precise forming of a double-beam structure support by setting two transverse module components between adjacent side module components and designing the second fixed-length side template as composed of two left and right templates with beveled openings, in conjunction with the longitudinal adjustment side templates with beveled openings on both sides. The beveled opening design allows the longitudinal adjustment side templates to be smoothly inserted and tightly connected to the left and right templates and transverse module components, forming a stable and reliable mold structure and ensuring the forming quality of complex node areas. Attached Figure Description
[0030] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. The drawings described below are some embodiments of this utility model. For those skilled in the art, it is obvious that other drawings can be obtained from these drawings without creative effort.
[0031] Figure 1 This is a drawing of the pipe support mold for Embodiment 1 of this utility model.
[0032] Figure 2 This is a drawing of the pipe support mold for Embodiment 2 of this utility model.
[0033] Figure 3 This is a drawing of the pipe support mold for Embodiment 3 of this utility model.
[0034] Figure 4 This is a drawing of the pipe support mold for Embodiment 4 of this utility model.
[0035] Figure 5 This is a drawing of the pipe support mold for Embodiment 5 of this utility model.
[0036] Figure 6 This is a drawing of the pipe support mold for Embodiment 6 of this utility model.
[0037] Figure 7 for Figure 6 A partial sectional view.
[0038] Figure 8 This is a drawing of the pipe support mold for Embodiment 7 of this utility model.
[0039] Figure 9 This is a diagram of a pipe support mold for another form of embodiment 5 of this utility model.
[0040] In the picture:
[0041] 1-Mold table; 2-Side module assembly; 2-1-First fixed-length side template; 2-2-Second fixed-length side template; 2-2-1-Left template; 2-2-2-Right template; 2-3-End mold; 2-4-Longitudinal adjustment side template; 2-4-1-First longitudinal adjustment side template; 2-4-2-Second longitudinal adjustment side template; 3-Transverse module assembly; 3-1-Fixed-length transverse template; 3-2-Transverse adjustment template; 4-Tie rod assembly; 5-Transition template. Detailed Implementation
[0042] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0043] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "axial," "radial," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0044] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0045] like Figure 1 As shown, the pipe support mold of this utility model includes a mold platform 1, side module components 2, transverse module components 3, and tie rod components 4. The mold platform 1 is provided with spaced-apart side module components 2, each with a longitudinal cavity for forming the longitudinal beams of the pipe. At least one transverse module component 3 is provided above the mold platform 1 between adjacent side module components 2, each with a transverse cavity communicating with the longitudinal cavity for forming the crossbeams connecting the longitudinal beams. Tie rod components 4 are respectively provided on the side module components 2 and the transverse module components 3. This utility model, through its modular structural design, achieves integrated casting of the pipe support (including longitudinal and transverse beams), ensuring the structural integrity. Simultaneously, the modular design lays the foundation for rapid assembly and adaptation to different product models.
[0046] Example 1
[0047] like Figure 1 As shown, the pipe support mold described in Embodiment 1 includes a mold platform 1, side module components 2, transverse module components 3, and tie rod components 4; two side module components 2 are placed parallel to each other on the mold platform 1, and a transverse module component 3 is provided above the mold platform 1 between the two side module components 2; one side of the transverse module component 3 is flush with the end face of the side module component 2.
[0048] The horizontal module component 3 includes two fixed-length horizontal templates 3-1. The two parallel fixed-length horizontal templates 3-1 are placed on the mold table 1 and are located between the two side module components 2. That is, the two parallel fixed-length horizontal templates 3-1 and the two side module components 2 form a horizontal cavity.
[0049] The side module component 2 includes a first fixed-length side template 2-1, a second fixed-length side template 2-2, and an end mold 2-3. The first fixed-length side template 2-1 and the second fixed-length side template 2-2 are placed parallel to each other on the mold table 1. The two ends of the first fixed-length side template 2-1 are respectively connected to the end mold 2-3. One side of the transverse module component 3 is connected to and aligned with one end mold 2-3, and the other side of the transverse module component 3 is connected to another end mold 2-3 through the second fixed-length side template 2-2. That is, the first fixed-length side template 2-1, the second fixed-length side template 2-2, the end mold 2-3, and the end of the transverse module component 3 form a longitudinal cavity. The longitudinal cavity and the transverse cavity are connected. The first fixed-length side template 2-1 and the second fixed-length side template 2-2 have the same height, and the length of the first fixed-length side template 2-1 is greater than the length of the second fixed-length side template 2-2.
[0050] Since the height of the transverse cavity is less than that of the longitudinal cavity, a transition template 5 is also included. The transition template 5 is provided at the gap where the fixed transverse module component 3 and the side module component 2 are spliced. As can be seen in the figure, the transition template 5 is installed on the top of one end of the transverse module component 3. The height of the transverse module component 3 after the transition template 5 is installed is the same as the height of the second fixed-length side template 2-2.
[0051] A tie rod assembly 4 is provided at the top between the two fixed-length transverse templates 3-1 to prevent deformation of the transverse module assembly 3 during the pouring process. A tie rod assembly 4 is also provided at the top between the first fixed-length side template 2-1 and the second fixed-length side template 2-2 to prevent deformation of the side module assembly 2 during the pouring process.
[0052] The tie rod assembly 4 can be a linkage mechanism. Taking the top of the two fixed-length transverse templates 3-1 as an example, the linkage mechanism includes a tie rod, a hinge support, and a connecting seat. The hinge support is located on one fixed-length transverse template 3-1, while the connecting seat is located on the other fixed-length transverse template 3-1. One end of the tie rod is hinged to the hinge support, and the other end of the tie rod is connected to the connecting seat through a nut. By tightening the tie rod, the inner cavity of the transverse module assembly 3 is guaranteed not to deform.
[0053] The pipe support mold constructed in Example 1 allows for the integral casting and molding of the pipe support, ensuring the structural integrity.
[0054] Example 2
[0055] like Figure 2As shown, based on Embodiment 1, the transverse module assembly 3 also includes an adjustment component for matching different product models. Each fixed-length transverse template 3-1 is connected to one side module assembly 2 on one side, and the other side of each fixed-length transverse template 3-1 is connected to another adjacent side module assembly 2 via a transverse adjustment component. In Embodiment 2, the transverse adjustment component is composed of 4-5 adjustment templates of the same or different lengths connected in series. A tie rod assembly 4 is provided at the top between two transverse adjustment templates 3-2 to prevent deformation of the transverse module assembly 3 during the casting process. Generally, this refers to a tie rod assembly 4 located between transverse adjustment templates 3-2 on both sides of the transverse cavity, but it can also be installed between two transverse adjustment templates 3-2 connected in series to ensure the stability of the assembled transverse module assembly 3.
[0056] For ease of description, the end molds 2-3 on both sides of the side module assembly 2 in Embodiment 1 are defined as the upper end mold and the lower end mold. Based on Embodiment 1, in the side module assembly 2, the lower end mold between the first fixed-length side template 2-1 and the second fixed-length side template 2-2 is shifted a certain distance into the longitudinal cavity. That is, the lower end mold is not flush with the end of the first fixed-length side template 2-1, nor is it flush with the end of the second fixed-length side template 2-2. In other words, in Embodiment 2, only the upper end mold is flush with the end of the first fixed-length side template 2-1.
[0057] Example 3
[0058] In Embodiments 1 and 2, the transverse cavity is connected to the ends of the two longitudinal cavities; in Embodiment 3, the transverse cavity is connected to the lower middle part of the two longitudinal cavities. Based on Embodiments 1 and 2, the side module assembly 2 in Embodiment 3 includes a longitudinal adjustment assembly, such as... Figure 3 As shown, the side module component 2 is formed by the first fixed-length side template 2-1, the second fixed-length side template 2-2, the end template 2-3, the longitudinal adjustment component, and the end of the transverse module component 3 to form a longitudinal cavity; the longitudinal adjustment component can be a single longitudinal adjustment side template 2-4, or it can be composed of multiple longitudinal adjustment side templates 2-4 spliced together.
[0059] For ease of description, the end molds 2-3 on both sides of the side module component 2 in Embodiment 3 are defined as the upper end mold and the lower end mold. The side plate of the side module component 2 that docks with the transverse cavity includes a second fixed-length side template 2-2 and a longitudinal adjustment side template 2-4. According to the docking position of the transverse cavity and the longitudinal cavity, one side of the transverse module component 3 is connected to the second fixed-length side template 2-2, and the other side of the transverse module component 3 is connected to one side of the longitudinal adjustment side template 2-4; the other side of the longitudinal adjustment side template 2-4 is connected to and aligned with the upper end mold, and one end of the first fixed-length side template 2-1 is flush with the upper end mold; the lower end mold is connected in the middle between the first fixed-length side template 2-1 and the second fixed-length side template 2-2, that is, the lower end mold is not flush with the end of the first fixed-length side template 2-1, nor is it flush with the end of the second fixed-length side template 2-2.
[0060] The horizontal module component 3 in Embodiment 3 can be any structure in Embodiment 1 or Embodiment 2.
[0061] Example 4
[0062] In Example 4, the transverse cavity is connected to the middle of the two longitudinal cavities; based on Example 3, Example 4 is as follows: Figure 4 As shown, the side module component 2 is formed by the first fixed-length side template 2-1, the second fixed-length side template 2-2, the end mold 2-3, the longitudinal adjustment side template 2-4, and the end of the transverse module component 3 to form a longitudinal cavity; one end of the first fixed-length side template 2-1 is flush with one side of the upper end mold, while the other side of the upper end mold is connected to the middle of the other end of the longitudinal adjustment side template 2-4. Here, the middle is not necessarily the middle part, but only a certain distance from the other end of the longitudinal adjustment side template 2-4, so as to realize the non-aligned installation of the upper end mold and the longitudinal adjustment side template 2-4.
[0063] Example 5
[0064] In Example 5, the transverse cavity is connected to the upper part of the two longitudinal cavities; based on Example 4, Example 5 is as follows: Figure 5 As shown, the side module component 2 is formed by a first fixed-length side template 2-1, a second fixed-length side template 2-2, an end mold 2-3, a longitudinal adjustment side template 2-4, and the end of the transverse module component 3, forming a longitudinal cavity. One side of the transverse module component 3 is connected to one side of the second fixed-length side template 2-2, and the other side of the transverse module component 3 is connected to one side of the longitudinal adjustment side template 2-4. One end of the first fixed-length side template 2-1 is flush with one side of the upper end mold, while the other side of the upper end mold is connected to the middle of the other end of the longitudinal adjustment side template 2-4, thus achieving non-aligned installation of the upper end mold and the longitudinal adjustment side template 2-4. The other side of the second fixed-length side template 2-2 is flush with one side of the lower end mold, while the other side of the lower end mold is connected to the middle of the other end of the first fixed-length side template 2-1, thus achieving non-aligned installation of the lower end mold and the first fixed-length side template 2-1.
[0065] Example 6
[0066] Based on Example 1 or Example 2, Example 6 is as follows: Figure 6 and Figure 7 As shown, two parallel transverse module components 3 are provided above the mold platform 1 between the two side module components 2, so that the formed pipe support is U-shaped. The transverse module component 3 in Embodiment 6 can be any structure in Embodiment 1 or Embodiment 2.
[0067] The side module component 2 is formed by a first fixed-length side template 2-1, a second fixed-length side template 2-2, an end template 2-3, a longitudinally adjustable side template 2-4, and two transverse module components 3 forming a longitudinal cavity. The second fixed-length side template 2-2 is composed of two left and right templates with symmetrical bevels on one side, namely the left template 2-2-1 and the right template 2-2-2. The left template 2-2-1 is connected to one transverse module component 3, and the right template 2-2-2 is connected to the other transverse module component 3. The longitudinally adjustable side template 2-4 has bevels on both sides that match the left template 2-2-1 and the right template 2-2-2, and the longitudinally adjustable side template 2-4 is located between the left template 2-2-1 and the right template 2-2-2. One horizontal module component 3 is aligned and connected to one side of the upper mold, and one end of the first fixed-length side template 2-1 is aligned and connected to the other side of the upper mold; another horizontal module component 3 is aligned and connected to one side of the lower mold, and the other side of the lower mold is connected to the middle of the other end of the first fixed-length side template 2-1, so as to realize the non-aligned installation of the lower mold and the first fixed-length side template 2-1.
[0068] In Example 6, the left template 2-2-1 and the right template 2-2-2 are symmetrical right trapezoids, while the longitudinal adjustment side template 2-4 is an isosceles trapezoid.
[0069] Example 7
[0070] like Figure 8As shown, based on Embodiment 6, the longitudinal adjustment side template 2-4 in Embodiment 7 includes a first longitudinal adjustment side template 2-4-1 and a second longitudinal adjustment side template 2-4-2; the side module assembly 2 is formed by the first fixed-length side template 2-1, the second fixed-length side template 2-2, the end mold 2-3, the longitudinal adjustment side template 2-4, and the ends of two transverse module assemblies 3 to form a longitudinal cavity; the second fixed-length side template 2-2 is composed of two left and right templates with symmetrically arranged oblique openings on one side, namely the left template 2-2-1 and the right template 2-2-2; the left template 2-2-1 is connected to one transverse module assembly 3, and the right template 2-2-2 is connected to one side of another transverse module assembly 3; the first longitudinal adjustment side template 2-4-1 is provided with oblique openings on both sides that match the left template 2-2-1 and the right template 2-2-2, and the first longitudinal adjustment side template 2-4-1 is located between the left template 2-2-1 and the right template 2-2-2. One horizontal module component 3 is aligned and connected to one side of the upper mold, and one end of the first fixed-length side template 2-1 is aligned and connected to the other side of the upper mold; the other side of another horizontal module component 3 is connected to one end of the second longitudinal adjustment side template 2-4-2, the middle of the other end of the second longitudinal adjustment side template 2-4-2 is connected to one side of the lower mold, and the other side of the lower mold is connected to the middle of the other end of the first fixed-length side template 2-1, so that the lower mold is installed non-aligned with the first fixed-length side template 2-1 and the second longitudinal adjustment side template 2-4-2 respectively.
[0071] In any of the embodiments 1-7, a tie rod assembly 4 is provided at the top between the first fixed-length side template 2-1 and the second fixed-length side template 2-2, or at the top between the first fixed-length side template 2-1 and the longitudinal adjustment side template 2-4, to prevent the side module assembly 2 from deforming during the casting process.
[0072] The pipe support mold of this utility model adopts a modular structure consisting of a mold platform, side module components, transverse module components and tie rod components. By setting a longitudinal cavity inside the side module component for forming the longitudinal beam, and setting a transverse cavity between adjacent side module components for forming the transverse beam and communicating with the longitudinal cavity, the pipe support (including longitudinal beams and transverse beams) is integrally cast and molded, ensuring the integrity of the structure.
[0073] The pipe support described in this utility model is a pipe support produced using any of the pipe support molds described in Examples 1-7.
[0074] In all embodiments of this application, mold platform 1 refers to a common mold platform, which can also be understood as a bottom mold, as shown in the attached figure. Figure 9 As shown.
[0075] It should be understood that although this specification is described according to various embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
[0076] The detailed descriptions listed above are merely specific descriptions of feasible embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. All equivalent embodiments or modifications made without departing from the spirit of the present utility model should be included within the scope of protection of the present utility model.
Claims
1. A pipe support mold, characterized in that, It includes a mold platform (1), side module components (2), transverse module components (3), and tie rod components (4); the mold platform (1) is provided with spaced side module components (2), the side module components (2) have a longitudinal cavity inside for forming the longitudinal beam of the pipe; at least one transverse module component (3) is provided above the mold platform (1) between adjacent side module components (2), the transverse module component (3) has a transverse cavity inside that communicates with the longitudinal cavity for forming the transverse beam connecting the longitudinal beam; tie rod components (4) are provided on the side module components (2) and the transverse module components (3), respectively.
2. The pipe support mold according to claim 1, characterized in that, One side of the lateral module component (3) is flush with the end face of the side module component (2), or the end face of the side module component (2) protrudes from one side of the lateral module component (3).
3. The pipe support mold according to claim 1, characterized in that, The horizontal module component (3) and / or the side module component (2) have a fixed-length module component and an adjustment component for matching different product models.
4. The pipe support mold according to claim 3, characterized in that, The adjustment component is composed of multiple adjustment templates of the same or different lengths connected in series.
5. The pipe support mold according to claim 3, characterized in that, The horizontal module component (3) includes a fixed-length horizontal template (3-1) and a horizontal adjustment component. Two parallel fixed-length horizontal templates (3-1), the adjustment component, and the adjacent side module component (2) form a horizontal cavity. Each fixed-length horizontal template (3-1) is connected to one side module component (2) on one side, and the other side of each fixed-length horizontal template (3-1) is connected to another adjacent side module component (2) through the horizontal adjustment component. The horizontal adjustment component includes at least one horizontal adjustment template (3-2).
6. The pipe support mold according to claim 5, characterized in that, A tie rod assembly (4) is provided at the top between the two fixed-length transverse templates (3-1) or at the top between the two transverse adjustable templates (3-2) to prevent deformation of the transverse module assembly (3) during the pouring process.
7. The pipe support mold according to claim 1, characterized in that, When the height of the transverse cavity is less than that of the longitudinal cavity, a transition template (5) is also included. The transition template (5) is provided at the gap where the fixed transverse module component (3) and the side module component (2) are spliced.
8. The pipe support mold according to claim 3, characterized in that, The side module assembly (2) includes a first fixed-length side template (2-1), a second fixed-length side template (2-2), an end mold (2-3), and a longitudinal adjustment component; a longitudinal cavity is formed by the ends of the first fixed-length side template (2-1), the second fixed-length side template (2-2), the end mold (2-3), the longitudinal adjustment component, and the transverse module assembly (3); the side plate of the side module assembly (2) that is connected to the transverse cavity includes the second fixed-length side template (2-2) and the longitudinal adjustment component. Depending on the position of the transverse cavity and the longitudinal cavity, one side of the transverse module assembly (3) is connected to the second fixed-length side template (2-2), and the other side of the transverse module assembly (3) is connected to the longitudinal adjustment component or the end mold (2-3); the longitudinal adjustment component includes at least one longitudinal adjustment side template (2-4).
9. The pipe support mold according to claim 8, characterized in that, A tie rod assembly (4) is provided at the top between the first fixed-length side template (2-1) and the second fixed-length side template (2-2), or at the top between the first fixed-length side template (2-1) and the longitudinal adjustment side template (2-4), to prevent the side module assembly (2) from deforming during the pouring process.
10. The pipe support mold according to claim 8, characterized in that, At least one end mold (2-3) is flush with the end of the first fixed-length side mold (2-1) or the second fixed-length side mold (2-2).
11. The pipe support mold according to claim 8, characterized in that, Two horizontal module components (3) are provided above the mold platform (1) between adjacent side module components (2). The second fixed-length side template (2-2) is composed of two left and right templates with symmetrically set oblique openings on one side. The left template (2-2-1) is connected to one horizontal module component (3), and the right template (2-2-2) is connected to another horizontal module component (3). The longitudinal adjustment side template (2-4) is provided with oblique openings on both sides that match the left template (2-2-1) and the right template (2-2-2). The longitudinal adjustment side template (2-4) is located between the left template (2-2-1) and the right template (2-2-2).
12. A pipe support, characterized in that, Pipe supports produced using the pipe support mold according to any one of claims 1-10.