A pipe glaze blowing mechanism

Abstract

The application relates to a pipeline glaze blowing mechanism and relates to the technical field of ceramic equipment, which comprises a moving frame, a first pump body and a mixing cylinder are installed on the moving frame, a controller for controlling the first pump body is installed on the upper end of the moving frame, the controller is electrically connected with the first pump body, one end of the first pump body is communicated with the mixing cylinder, a glaze guide pipe is communicated with the other end of the first pump body, a glaze blowing head is installed on the end of the glaze guide pipe away from the first pump body, a one-way valve is installed on the glaze guide pipe and is arranged at the end of the glaze guide pipe close to the glaze blowing head, a glaze spraying hole is formed in the glaze blowing head, and an air pipe for blowing and spraying the glaze in the glaze blowing head to the glaze spraying hole is communicated with the glaze blowing head. The application has the effect that the pipeline at the lower part of the closestool can be sprayed with glaze.

Description

Technical Field

[0001] This application relates to the technical field of ceramic equipment, and in particular to a pipe glazing mechanism. Background Technology

[0002] In the manufacturing process of ceramic toilets, the glazing process is one of the key steps that determines the product's appearance quality, surface smoothness, and stain resistance. Currently, the industry mainly uses automated glazing equipment or manual glazing methods to spray glaze onto the outer surface and inner walls (such as the inner wall of the water tank and the inner wall below the toilet seat) of the toilet body to achieve glaze coverage in these areas and meet the product's functional and aesthetic requirements.

[0003] However, in actual production practice, it has been found that existing glazing technology has significant shortcomings, namely, it cannot effectively glaze the internal pipes of the toilet bowl. Specifically, the inner diameter of the toilet's drain pipe is relatively small. Due to structural design limitations, the spray guns or nozzles of existing glazing equipment cannot easily reach into the winding and narrow drain pipes. Even when some equipment attempts to operate by adjusting the spray gun angle or extending the spray bar, it can only glaze a very small area near the pipe inlet, failing to cover the entire inner wall of the drain pipe, resulting in most of the pipe's inner wall remaining unglazed.

[0004] Therefore, developing a pipe glazing mechanism that is structurally sound, easy to operate, and capable of achieving complete glaze coverage of the inner wall of the toilet's internal pipes is of great practical significance for improving the quality of ceramic toilet products and meeting market demands. Utility Model Content

[0005] In order to enable glazing of the pipes under the toilet, this application provides a pipe glazing mechanism.

[0006] The technical solution for the pipe glazing mechanism provided in this application is as follows: A pipe glazing mechanism includes a mobile frame on which a first pump body and a mixing cylinder are mounted. A controller for controlling the first pump body is mounted on the upper end of the mobile frame. The controller is electrically connected to the first pump body. One end of the first pump body is connected to the mixing cylinder, and the other end of the first pump body is connected to a glaze guide tube. A glaze blowing head is mounted on the end of the glaze guide tube away from the first pump body. A one-way valve is mounted on the glaze guide tube and is located at the end of the glaze guide tube near the glaze blowing head. The glaze blowing head has a spray hole and is connected to an air pipe for blowing glaze material from the glaze blowing head towards the spray hole.

[0007] By adopting the above technical solution, the first pump body can be controlled by the controller to operate, so that the glaze in the mixing cylinder enters the glaze blowing head through the glaze guide pipe, and the glaze is moved to the lower pipe in the toilet by the glaze blowing head. After the glaze is sprayed, the external air compressor provides high-pressure gas to the air pipe, and then the air pipe can blow the glaze in the glaze blowing head to the glaze spraying hole. The one-way valve prevents the glaze from flowing back, so that the glaze moves along the lower pipe of the toilet and is evenly distributed inside the pipe, thereby realizing the pipe glazing function.

[0008] Optionally, a recycling bin is installed on the mobile frame, and a placement pad is fixedly connected to the upper end of the mobile frame. Both the placement pad and the frame have through holes that communicate with the recycling bin.

[0009] By adopting the above technical solution, the material overflowing from the lower pipe of the toilet can be collected by the recycling box, and the toilet can be placed by placing a pad.

[0010] Optionally, a rubber conduit is fixedly connected to the through hole of the pad, and the rubber conduit is coaxially arranged with the through hole.

[0011] By adopting the above technical solution, the glaze can be guided through a rubber conduit, reducing glaze waste.

[0012] Optionally, the recycling tank is equipped with a stirring assembly for stirring the glaze.

[0013] By adopting the above technical solution, the glaze in the recycling box can be stirred to prevent glaze sedimentation and ensure the uniformity of the glaze.

[0014] Optionally, the stirring assembly includes a drive motor and a stirring shaft. The drive motor is mounted on the side wall of the recycling tank. The output shaft of the drive motor is coaxially arranged with the stirring shaft. The stirring shaft is rotatably connected to the recycling tank. Multiple stirring blades are fixedly connected to the arc-shaped side wall of the stirring shaft.

[0015] By adopting the above technical solution, the drive motor drives the stirring shaft to rotate, and the multiple stirring blades on the stirring shaft rotate accordingly, which can stir the glaze in the recovery tank, reduce the sedimentation of the glaze, and maintain the uniformity of the glaze.

[0016] Optionally, the lower part of the recycling box is connected to a recycling pipe, and the end of the recycling pipe away from the recycling box is placed at the mixing cylinder, and a second pump body is installed on the recycling pipe.

[0017] By adopting the above technical solution, a recycling pipe is connected to the lower part of the recycling box and a second pump is installed on the pipe. The glaze in the recycling box can be transported to the mixing cylinder, realizing the recycling and reuse of the glaze and reducing the waste of glaze.

[0018] Optionally, a filter hopper is provided at the mixing cylinder.

[0019] By adopting the above technical solution, the filter bucket can filter the glaze material recovered to the mixing cylinder and block impurities.

[0020] Optionally, a column is fixedly connected to the upper end of the mobile frame, and the controller is mounted on the column.

[0021] By adopting the above technical solution, the height of the controller can be increased by raising the column, reducing the possibility of the glaze or toilet coming into contact with the controller.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The mobile frame is equipped with a first pump body and a mixing cylinder. The controller controls the first pump body to spray the glaze in the mixing cylinder through the glaze guide pipe and the glaze blowing head onto the inner wall of the pipe, which can improve the glazing efficiency and avoid the problem of low efficiency of manual glazing. 2. The air tube connected to the glazing head blows the glaze towards the glazing nozzle, which makes the glaze cover the inner wall of the tube more evenly, solving the problem that it is difficult to ensure uniformity when glazing is done manually or by simple mechanical devices. 3. A recycling bin is installed on the frame to recycle excess glaze, avoiding the waste of glaze caused by the soaking glazing method and reducing production costs. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is a schematic diagram of the structure of the stirring assembly behind the hidden collection box in an embodiment of this application.

[0024] In the diagram, 1. Mobile frame; 2. First pump body; 3. Mixing cylinder; 4. Glaze guide pipe; 5. Glaze blowing head; 51. Glaze blowing nozzle; 6. One-way valve; 7. Air pipe; 8. Recovery box; 9. Placement pad; 91. Through hole; 10. Rubber conduit; 11. Stirring assembly; 111. Drive motor; 112. Stirring shaft; 113. Stirring blade; 12. Recovery pipe; 13. Second pump body; 14. Filter hopper; 15. Column; 16. Controller. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1 -Appendix Figure 2 This application will be described in further detail below.

[0026] An embodiment of this application is: a pipe glazing mechanism, referring to... Figure 1 and Figure 2The device includes a mobile frame 1, on which a first pump body 2 and a mixing cylinder 3 are mounted. The mixing cylinder 3 is located on the upper part of the mobile frame 1, and a filter hopper 14 is provided at the mixing cylinder 3. A controller 16 for controlling the first pump body 2 is provided at the upper end of the mobile frame 1. The controller 16 is electrically connected to the first pump body 2. A column 15 is fixedly connected to the upper end of the mobile frame 1. The column 15 is perpendicular to the upper end surface of the mobile frame 1, and the controller 16 is mounted on the column 15.

[0027] The first pump body 2 is located under the mobile frame 1. One end of the first pump body 2 is connected to the mixing cylinder 3, and the other end of the first pump body 2 is connected to the glaze guide pipe 4. A glaze blowing head 5 is installed at the end of the glaze guide pipe 4 away from the first pump body 2. A one-way valve 6 is installed on the glaze guide pipe 4, which is located at the end of the glaze guide pipe 4 near the glaze blowing head 5. The glaze blowing head 5 has a glaze spraying hole, and an air pipe 7 is connected to the glaze blowing head 5 for blowing the glaze material in the glaze blowing head 5 to the glaze spraying hole. The other end of the air pipe 7 away from the glaze blowing head 5 is used to connect to the air supply equipment in the factory area, such as an air compressor. The air supply equipment can be flexibly set up and is not shown in the figure.

[0028] Then, the controller 16 can control the first pump body 2 to work, so that the glaze in the mixing cylinder 3 enters the glaze blowing head 5 through the glaze guide pipe 4, and moves the glaze to the lower pipe in the toilet through the glaze blowing head 5. After the glaze spraying is completed, the external air compressor provides high-pressure gas to the air pipe 7. Then the air pipe 7 can blow the glaze in the glaze blowing head 5 to the glaze spraying hole, and prevent the glaze from flowing back through the one-way valve 6, so that the glaze moves along the lower pipe of the toilet and is evenly distributed inside the pipe.

[0029] To collect the material overflowing from the toilet's lower drain pipe, a collection box 8 is installed on the mobile frame 1. A placement plate 9 is fixedly connected to the upper end of the mobile frame 1. Both the placement plate 9 and the frame have through holes 91, which communicate with the collection box 8. A rubber conduit 10 is fixedly connected to the through hole 91 of the placement plate 9, and the rubber conduit 10 is coaxially arranged with the through hole 91.

[0030] The recycling tank 8 is equipped with a stirring assembly 11 for stirring the glaze. The stirring assembly 11 includes a drive motor 111 and a stirring shaft 112. The drive motor 111 is mounted on the side wall of the recycling tank 8. The output shaft of the drive motor 111 is coaxially arranged with the stirring shaft 112. The stirring shaft 112 is rotatably connected inside the recycling tank 8. Multiple stirring blades 113 are fixedly connected to the arc-shaped side wall of the stirring shaft 112.

[0031] Then, the drive motor 111 is started to drive the stirring shaft 112 to rotate, and the multiple stirring blades 113 on the stirring shaft 112 rotate accordingly, which can stir the glaze in the recycling box 8. The lower part of the recycling box 8 is connected to the recycling pipe 12. The end of the recycling pipe 12 away from the recycling box 8 is placed at the mixing cylinder 3. The second pump body 13 is installed on the recycling pipe 12. Then, the second pump body 13 is started to transport the material in the recycling box 8 to the mixing cylinder 3.

[0032] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pipe glazing mechanism, characterized in that, The device includes a mobile frame (1), on which a first pump body (2) and a mixing cylinder (3) are mounted. A controller (16) for controlling the first pump body (2) is mounted on the upper end of the mobile frame (1). The controller (16) is electrically connected to the first pump body (2). One end of the first pump body (2) is connected to the mixing cylinder (3). The other end of the first pump body (2) is connected to a glaze guide pipe (4). A glaze blowing head (5) is mounted on the end of the glaze guide pipe (4) away from the first pump body (2). A one-way valve (6) is mounted on the glaze guide pipe (4). The one-way valve (6) is placed on the end of the glaze guide pipe (4) near the glaze blowing head (5). A glaze spraying hole is opened on the glaze blowing head (5). An air pipe (7) for blowing the glaze in the glaze blowing head (5) to the glaze spraying hole is connected to the glaze blowing head (5).

2. The pipe glazing mechanism according to claim 1, characterized in that, The mobile frame (1) is equipped with a recycling bin (8), and a placement pad (9) is fixedly connected to the upper end of the mobile frame (1). Both the placement pad (9) and the mobile frame (1) are provided with through holes (91), which are connected to the recycling bin (8).

3. A pipe glazing mechanism according to claim 2, characterized in that, A rubber conduit (10) is fixedly connected to the through hole (91) of the placement pad (9), and the rubber conduit (10) is coaxially arranged with the through hole (91).

4. The pipe glazing mechanism according to claim 2, characterized in that, The recycling box (8) is equipped with a stirring assembly (11) for stirring the glaze.

5. A pipe glazing mechanism according to claim 4, characterized in that, The stirring assembly (11) includes a drive motor (111) and a stirring shaft (112). The drive motor (111) is installed on the side wall of the recycling tank (8). The output shaft of the drive motor (111) is coaxially arranged with the stirring shaft (112). The stirring shaft (112) is rotatably connected inside the recycling tank (8). Multiple stirring blades (113) are fixedly connected to the arc-shaped side wall of the stirring shaft (112).

6. A pipe glazing mechanism according to claim 5, characterized in that, The lower part of the recycling box (8) is connected to a recycling pipe (12), and one end of the recycling pipe (12) away from the recycling box (8) is placed at the mixing cylinder (3). A second pump body (13) is installed on the recycling pipe (12).

7. A pipe glazing mechanism according to claim 1, characterized in that, A filter hopper (14) is provided at the mixing cylinder (3).

8. A pipe glazing mechanism according to claim 1, characterized in that, The upper end of the mobile frame (1) is fixedly connected to a column (15), and the controller (16) is installed on the column (15).

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