Inorganic fiber ultra-low conductive special-shaped lining plate punching device for photovoltaic

CN224915066UActive Publication Date: 2026-10-30ZIBO XINGHE REFRACTORY INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202522594583.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-30
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0003]公告号为CN213533263U的中国实用新型专利公开了一种陶瓷纤维板加工用打孔装置,其中包括“所述底座(1)的顶部固定安装有U型安装架(2),所述U型安装架(2)的顶部固定安装有液压杆(8),所述液压杆(8)的输出端贯穿液压杆(8)并固定安装有安装杆(6),所述安装杆(6)的底部固定安装有矩形安装架(9),所述矩形安装架(9)的内部固定安装有电机(10),所述安装杆(6)的两侧均设置有按压杆(4),所述按压杆(4)的顶部通过通槽贯穿安装杆(6)的顶部并固定安装有限位块(7),所述按压杆(4)的表面且位于安装杆(6)的下方套设有弹簧(5),所述按压杆(4)的底部固定安装有橡胶按压块(3)”;但该装置只能对规则形状的陶瓷纤维板进行夹持固定,对不同尺寸不规则形状的陶瓷纤维板无法有效进行夹持固定

Benefits of technology

[0004]本实用新型的目的在于提供光伏用无机纤维超低导异形衬板打孔装置,以解决上述背景技术中提出的问题。

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Abstract

The utility model relates to borehole equipment technical field especially for inorganic fiber super low lead special-shaped lining board of photovoltaic is punched, including frame base, the top one side of frame base is about the center line symmetry of frame base respectively has the stand, the opposite side of two stand is equipped with moving mechanism, the top of moving mechanism is equipped with drilling rig adjusting mechanism, the bottom of drilling rig adjusting mechanism is equipped with drilling rig mechanism, the top of frame base is located below drilling rig mechanism and is equipped with grid plate mechanism, the upper portion screw thread connection of grid plate mechanism has a plurality of limiting mechanisms, the top of frame base is located below grid plate mechanism and is equipped with the unloading slope that sets up. This device can be used for the drilling operation of inorganic fiber super low lead special-shaped lining board of photovoltaic, can be limited to fix and borehole operation to a variety of different sizes, different regular shape's special-shaped lining board, has higher adaptability and practicality, satisfies the need of diversification.
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Description

Technical Field

[0001] This utility model relates to the field of drilling equipment technology, specifically to a drilling device for inorganic fiber ultra-low conductivity irregular liner plates for photovoltaic applications. Background Technology

[0002] Ceramic fiberboard is a rigid, plate-shaped thermal insulation material made from ceramic fibers as the basic raw material through processes such as wet processing, vacuum filtration molding, high-pressure pressing, and high-temperature sintering. Ceramic fiberboard possesses advantages such as high temperature resistance, low thermal conductivity, and good chemical stability, and is commonly used in photovoltaic, aerospace, and other fields.

[0003] Chinese utility model patent CN213533263U discloses a drilling device for processing ceramic fiberboard, which includes "a U-shaped mounting bracket (2) fixedly installed on the top of the base (1), a hydraulic rod (8) fixedly installed on the top of the U-shaped mounting bracket (2), an output end of the hydraulic rod (8) passing through the hydraulic rod (8) and fixedly installed with a mounting rod (6), a rectangular mounting bracket (9) fixedly installed at the bottom of the mounting rod (6), and a motor fixedly installed inside the rectangular mounting bracket (9)". (10) Pressing rods (4) are provided on both sides of the mounting rod (6). The top of the pressing rod (4) passes through the top of the mounting rod (6) through the through groove and is fixedly installed with a limiting block (7). A spring (5) is sleeved on the surface of the pressing rod (4) and located below the mounting rod (6). A rubber pressing block (3) is fixedly installed at the bottom of the pressing rod (4). However, this device can only clamp and fix ceramic fiber boards with regular shapes. It cannot effectively clamp and fix ceramic fiber boards of different sizes and irregular shapes. Utility Model Content

[0004] The purpose of this invention is to provide a perforation device for inorganic fiber ultra-low conductivity irregular liner plates for photovoltaic applications, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a perforation device for an inorganic fiber ultra-low conductivity irregular liner for photovoltaic applications, comprising a frame base, wherein uprights are symmetrically arranged on one side of the top of the frame base about the center line of the frame base;

[0006] A moving mechanism is provided on the opposite sides of the two uprights, a drill string adjustment mechanism is provided on the top of the moving mechanism, and a drill string mechanism is provided at the bottom of the drill string adjustment mechanism;

[0007] The top of the frame base is provided with a grid plate mechanism below the drilling mechanism. The upper part of the grid plate mechanism is threaded with several limiting mechanisms. The top of the frame base is provided with a feeding ramp below the grid plate mechanism.

[0008] The beneficial effects of this utility model are as follows: With the combination of the grid plate body, connecting hole groove, support column, U-shaped plate, limiting groove and internal hex bolt, it can limit and fix irregular plates of different sizes in multiple directions to facilitate drilling operations. Multiple U-shaped plates can be placed horizontally, vertically and obliquely as needed to limit and fix irregular plates of different shapes from different sides, thereby improving the practicality of the equipment.

[0009] To enable the placement and clamping of irregularly shaped plates:

[0010] Further configuration: the grid plate mechanism includes a grid plate body, and the top of the grid plate body is provided with a plurality of connecting slots, the connecting slots are distributed in an array about the grid plate body, and the bottom of the connecting slots is a feeding ramp, the bottom of the grid plate body is provided with a support column at each of the four corners, and the bottom of the support column is fixedly connected to the top four corners of the feeding ramp, a stand is attached to one side of the grid plate body, and a plurality of limiting mechanisms are movably connected to the inner wall of the connecting slots.

[0011] By adopting the above technical solution, the grid plate can accommodate irregularly shaped plates of different sizes and shapes, and the irregularly shaped plates can be limited and fixed under the action of multiple limiting mechanisms.

[0012] To achieve clamping and limiting of irregularly shaped plates:

[0013] The limiting mechanism is further configured such that: the limiting plate includes a U-shaped plate with the U-shaped groove facing upward; a limiting groove is provided through the bottom of the U-shaped groove of the U-shaped plate; the length of the limiting groove matches the spacing between the four connecting hole grooves; two internal hexagonal bolts are movably connected to the inner wall of the limiting groove; and the U-shaped plate can be laid horizontally, vertically, or obliquely according to the shape of the irregular plate to achieve limiting and fixing.

[0014] By adopting the above technical solution, multiple limiting mechanisms can be fitted together with multiple side plates of the irregularly shaped plate to achieve limiting and fixing.

[0015] To enable drilling operations at different locations on irregularly shaped plates:

[0016] The mechanism is further configured such that: the moving mechanism includes a lead screw, and the two ends of the lead screw are fixedly connected to the opposite sides of two uprights; a movable seat is movably sleeved on the outer wall of the lead screw, and a worm wheel is provided inside the movable seat; the central inner wall of the worm wheel is threadedly connected to the outer wall of the lead screw; thrust bearings are provided along the two end faces of the lead screw on the worm wheel; a worm is meshed with the upper outer wall of the worm wheel; one end of the worm is rotatably connected to the inner wall of the movable seat; and the other end of the worm is connected to the side wall of the movable seat through a bearing and a servo motor is fixedly connected to the outside.

[0017] By adopting the above technical solution, the entire drill adjustment mechanism and drill mechanism can be moved along the lead screw, so that drilling operations can be carried out at different positions of the irregular plate.

[0018] To achieve full coverage drilling operations on irregularly shaped plates:

[0019] Further configured as follows: the drill bit adjustment mechanism includes a slide, and the bottom of the slide is fixedly connected to the top of the moving seat. The length of the slide can cover the entire grid plate. A through groove is opened inside the slide along the center line. An I-shaped slider is slidably connected inside the through groove. A piston rod of a linear cylinder is fixedly connected to the side of the I-shaped slider near the moving seat. The I-shaped slider is perpendicular to the moving seat along the screw moving direction along the through groove.

[0020] By adopting the above technical solution, drilling operations can be carried out on irregularly shaped plates with full coverage.

[0021] To ensure the smooth progress of drilling operations:

[0022] The drilling mechanism is further configured such that: the electric push rod is threadedly connected to the bottom of the I-shaped slider; the output end of the electric push rod is connected to a protective chamber; a drive motor is provided inside the protective chamber; the output end of the drive motor passes through the bottom of the protective chamber and is rotatably connected to a drill bit, which is located above the grid plate.

[0023] By adopting the above technical solution, drilling operations can be performed on the irregularly shaped plate that is fixed and limited at the top of the grid plate.

[0024] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the main body of this utility model;

[0026] Figure 2 This is a cross-sectional schematic diagram of the moving mechanism and drill bit adjustment mechanism of this utility model;

[0027] Figure 3 This is a schematic diagram of the grid plate mechanism of this utility model;

[0028] Figure 4 This is a schematic diagram of the limiting mechanism of this utility model.

[0029] In the diagram: 1. Frame base; 2. Vertical frame; 3. Moving mechanism; 301. Lead screw; 302. Moving seat; 303. Worm gear; 304. Thrust bearing; 305. Worm; 306. Servo motor; 4. Drill tool adjustment mechanism; 401. Slide rail; 402. Through slot; 403. I-shaped slider; 404. Inline cylinder; 5. Drill tool mechanism; 501. Electric push rod; 502. Protective chamber; 503. Drive motor; 504. Drill bit; 6. Grid plate mechanism; 601. Grid plate body; 602. Connecting hole slot; 603. Support column; 7. Limiting mechanism; 701. U-shaped plate; 702. Limiting slot; 703. Socket head bolt; 8. Unloading ramp. Detailed Implementation

[0030] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0031] Please see Figures 1 to 4 A perforation device for ultra-low conductivity irregular lining plates of inorganic fiber for photovoltaic applications includes a frame base 1, and uprights 2 are symmetrically arranged on one side of the top of the frame base 1 about the center line of the frame base 1.

[0032] A moving mechanism 3 is provided on the opposite sides of the two uprights 2. A drill string adjustment mechanism 4 is provided on the top of the moving mechanism 3, and a drill string mechanism 5 is provided at the bottom of the drill string adjustment mechanism 4.

[0033] The top of the frame base 1 is provided with a grid plate mechanism 6 below the drilling mechanism 5. Several limiting mechanisms 7 are threadedly connected to the upper part of the grid plate mechanism 6. The top of the frame base 1 is provided with a feeding ramp 8 below the grid plate mechanism 6.

[0034] In this embodiment, as Figure 3 As shown, the mesh plate mechanism 6 includes a mesh plate body 601, and a plurality of connecting slots 602 are provided through the top of the mesh plate body 601. The connecting slots 602 are arranged in an array about the mesh plate body 601, and a feeding ramp 8 is located below the connecting slots 602. Supports 603 are provided at the four bottom corners of the mesh plate body 601, and the bottom of the support 603 is fixedly connected to the top four corners of the feeding ramp 8. A stand 2 is attached to one side of the mesh plate body 601, and a plurality of limiting mechanisms 7 are movably connected to the inner wall of the connecting slots 602.

[0035] In this embodiment, as Figure 4As shown, the limiting mechanism 7 includes a U-shaped plate 701 with the U-shaped groove of the U-shaped plate 701 facing upward. A limiting groove 702 is provided through the bottom of the U-shaped groove of the U-shaped plate 701, and the length of the limiting groove 702 matches the spacing between the four connecting hole grooves 602. Two internal hexagon bolts 703 are movably connected to the inner wall of the limiting groove 702. The U-shaped plate 701 can be placed horizontally, vertically, or obliquely according to the shape of the irregular plate to achieve limiting and fixing.

[0036] In this embodiment, as Figure 2 As shown, the moving mechanism 3 includes a lead screw 301, and both ends of the lead screw 301 are fixedly connected to the opposite sides of the two uprights 2. A movable seat 302 is movably sleeved on the outer wall of the lead screw 301, and a worm gear 303 is provided inside the movable seat 302. The central inner wall of the worm gear 303 is threadedly connected to the outer wall of the lead screw 301, and thrust bearings 304 are provided along the two end faces of the lead screw 301 on both sides of the worm gear 303. A worm 305 is meshed with the upper outer wall of the worm gear 303, and one end of the worm 305 is rotatably connected to the inner wall of the movable seat 302. The other end of the worm 305 is connected to the side wall of the movable seat 302 through a bearing and a servo motor 306 is fixedly connected to the outside.

[0037] In this embodiment, as Figure 2 As shown, the drill bit adjustment mechanism 4 includes a slide 401, and the bottom of the slide 401 is fixedly connected to the top of the moving seat 302. The length of the slide 401 can cover the entire grid plate 601. A through groove 402 is opened inside the slide 401 along the center line. An I-shaped slider 403 is slidably connected inside the through groove 402. The piston rod of the inline cylinder 404 is fixedly connected to the side of the I-shaped slider 403 near the moving seat 302. The moving direction of the I-shaped slider 403 along the through groove 402 is perpendicular to the moving direction of the moving seat 302 along the lead screw 301.

[0038] In this embodiment, as Figure 2 As shown, the drilling mechanism 5 includes an electric push rod 501, which is threadedly connected to the bottom of the I-shaped slider 403. The output end of the electric push rod 501 is connected to a protective chamber 502, and a drive motor 503 is provided inside the protective chamber 502. The output end of the drive motor 503 passes through the bottom of the protective chamber 502 and is rotatably connected to a drill bit 504, which is located above the grid plate 601.

[0039] The computer software involved in the hardware carriers such as servo motors and inline cylinders in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0040] Therefore, the "servo motor" and "inline cylinder" involved in this application are physical functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these physical functional modules are all technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction relationship between the various physical functional modules, that is, the improvement of the overall structure of the irregular liner drilling device of this application, so as to solve the corresponding technical problems to be solved by this application.

[0041] The working process of the drilling device for ultra-low conductivity irregularly shaped inorganic fiber substrates for photovoltaic applications is as follows:

[0042] First, install the frame base 1 in a stable working environment and power it on. The grid plate 601 is fixed to the frame base 1 via the bottom support column 603. Place the irregularly shaped plate to be processed on top of the grid plate 601. According to the shape of the irregularly shaped plate, attach the side plates of several U-shaped plates 701 to the irregularly shaped plate, and connect and fix them to the corresponding connecting holes 602 through two internal hexagonal bolts 703 and nuts in the limiting groove 702, thereby limiting and fixing the irregularly shaped plate. Start the servo motor 306 (model: HGKR43JK) to drive the worm gear 305 to rotate, which will also drive the worm wheel 303 to rotate. Under the action of the thrust bearing 304 and the lead screw 301, the moving seat... The entire 302 moves along the axis of the lead screw 301, which will drive the drilling mechanism 5 to move along the horizontal X-axis. The inline cylinder 404 (model: CY1S32-500) is activated to drive the I-shaped slider 403 to move in the through groove 402 of the slide 401, which will drive the drilling mechanism 5 to move along the horizontal Y-axis, thereby achieving full coverage of the entire grid plate 601. The electric push rod 501 (model: DT500) is activated to drive the protective chamber 502 to move vertically up and down, and the drive motor 503 drives the drill bit 504 to rotate, realizing the drilling operation on the irregular plate. The debris generated by drilling falls through the grid plate 601 through the connecting hole groove 602 into the lower feeding ramp 8 for centralized collection.

[0043] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0044] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A perforation device for ultra-low conductivity irregularly shaped inorganic fiber substrates for photovoltaic applications, comprising a frame base (1), characterized in that: The top side of the rack base (1) is symmetrical about the center line of the rack base (1) and has a stand (2). The two uprights (2) are provided with a moving mechanism (3) on opposite sides, the top of the moving mechanism (3) is provided with a drill tool adjustment mechanism (4), and the bottom of the drill tool adjustment mechanism (4) is provided with a drill tool mechanism (5). The top of the frame base (1) is provided with a grid plate mechanism (6) below the drilling mechanism (5). The upper part of the grid plate mechanism (6) is threaded with several limiting mechanisms (7). The top of the frame base (1) is provided with a feeding ramp (8) below the grid plate mechanism (6).

2. The perforation device for photovoltaic inorganic fiber ultra-low conductivity irregularly shaped liner as described in claim 1, characterized in that: The mesh plate mechanism (6) includes a mesh plate body (601), and a number of connecting slots (602) are provided through the top of the mesh plate body (601). The connecting slots (602) are arranged in an array about the mesh plate body (601), and a feeding ramp (8) is located below the connecting slots (602). Supports (603) are provided at the four bottom corners of the mesh plate body (601), and the bottom of the support (603) is fixedly connected to the top four corners of the feeding ramp (8). A stand (2) is attached to one side of the mesh plate body (601), and a number of limiting mechanisms (7) are movably connected to the inner wall of the connecting slots (602).

3. The perforation device for photovoltaic inorganic fiber ultra-low conductivity irregularly shaped liner as described in claim 1, characterized in that: The limiting mechanism (7) includes a U-shaped plate (701), with the U-shaped groove of the U-shaped plate (701) facing upward. A limiting groove (702) is provided through the bottom of the U-shaped groove of the U-shaped plate (701), and the length of the limiting groove (702) matches the spacing between the four connecting hole grooves (602). Two internal hexagon bolts (703) are movably connected to the inner wall of the limiting groove (702), and the U-shaped plate (701) can be placed horizontally, vertically, or obliquely according to the shape of the irregular plate to facilitate limiting and fixing.

4. The perforation device for photovoltaic inorganic fiber ultra-low conductivity irregularly shaped liner as described in claim 1, characterized in that: The moving mechanism (3) includes a lead screw (301), and the two ends of the lead screw (301) are fixedly connected to the opposite sides of the two uprights (2). The outer wall of the lead screw (301) is movably fitted with a moving seat (302), and the moving seat (302) is provided with a worm gear (303). The inner wall of the center of the worm gear (303) is threadedly connected to the outer wall of the lead screw (301), and the worm gear (303) is provided with thrust bearings (304) along the two end faces of the lead screw (301). The upper outer wall of the worm gear (303) is meshed with a worm (305), and one end of the worm (305) is rotatably connected to the inner wall of the moving seat (302). The other end of the worm (305) is connected to the side wall of the moving seat (302) through a bearing and is fixedly connected to a servo motor (306) on the outside.

5. The perforation device for photovoltaic inorganic fiber ultra-low conductivity irregularly shaped liner as described in claim 1, characterized in that: The drill bit adjustment mechanism (4) includes a slide (401), and the bottom of the slide (401) is fixedly connected to the top of the moving seat (302). The length of the slide (401) can cover the entire grid plate (601). A through groove (402) is provided inside the slide (401) along the center line. An I-shaped slider (403) is slidably connected inside the through groove (402). The piston rod of a straight cylinder (404) is fixedly connected to the side of the I-shaped slider (403) near the moving seat (302). The I-shaped slider (403) is perpendicular to the moving seat (302) along the screw (301) in the direction of movement of the through groove (402).

6. The perforation device for photovoltaic inorganic fiber ultra-low conductivity irregularly shaped liner as described in claim 1, characterized in that: The drilling mechanism (5) includes an electric push rod (501), and the electric push rod (501) is threadedly connected to the bottom of the I-shaped slider (403). The output end of the electric push rod (501) is connected to a protective chamber (502), and a drive motor (503) is provided inside the protective chamber (502). The output end of the drive motor (503) passes through the bottom of the protective chamber (502) and is rotatably connected to a drill bit (504) on the outside. The drill bit (504) is located above the grid plate (601).

Citation Information

Patent Citations

  • Perforating device for ceramic fiber board processing

    CN213533263U