Metal insert pick-and-place device

CN224915137UActive Publication Date: 2026-10-30KUNSHAN JIALONGKE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202521760382.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-19
Publication Date
2026-10-30
Estimated Expiration
2035-08-19

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种金属嵌件取放料装置,旨在解决了现有技术中效率极低,且工装及多件嵌件较重,易增加工人的劳动强度,影响内含嵌件的生产效率的问题

Benefits of technology

[0010]本实用新型的一种金属嵌件取放料装置,使用时利用所述连接组件将所述主板与工业机械臂之间进行联接,由工业机械臂进行驱动,驱使所述主板位于所述工装的上方,再利用工业机械臂带动所述主板整体向下移动,使所述强磁组件与金属产品贴合并吸附,此时的所述导柱销插入到所述插销孔内形成定位结构,辅助所述强磁组件进行吸附,驱动所述主板上移,使金属产品脱离所述工装,再由工业机械臂进行驱动移动到所述模具的上方,启动所述放料气缸,使其带动所述带动板向下位移,此过程中所述定位冶具与所述强磁组件的配合下,实现金属产品与所述强磁组件分离,此时的金属产品落入所述模具腔室内,完成整个金属产品的取放料过程,通过这样的方式减少人力成本的支出,降低工人的劳动强度,实现快速生产,提高生产效率。

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Abstract

The utility model relates to the technical field of containing embedded part feeding and discharging, concretely relates to a metal embedded part taking and placing device, including mould, frock and taking and placing unit, and taking and placing unit includes driving plate, mainboard, discharging cylinder, locking bolt, positioning jig, first baffle, screw, pull rod, strong magnetic assembly, connecting assembly and guide pillar pin, when using, by industrial robot arm drive, make strong magnetic assembly and metal product adhere and adsorb, guide pillar pin inserts into the bolt hole to form the positioning structure at this moment, drive mainboard and go up, again by industrial robot arm drive and move to the top of mould, start discharging cylinder, make it drive driving plate and displace downward, under the cooperation of positioning jig and strong magnetic assembly in this process, realize that metal product and strong magnetic assembly separate, complete the taking and placing process of whole metal product, reduce the expenditure of manpower cost through such mode, reduce the labor intensity of worker, realize quick production, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of insert loading and unloading technology, and in particular to a metal insert loading and unloading device. Background Technology

[0002] Rubber products containing inserts are a common type of industrial product, such as shock-absorbing bushings and skeleton oil seals. Currently, in the vulcanization process of producing these rubber products with inserts, the inserts are first placed into the corresponding positions within the mold cavity. To improve production efficiency, molds are typically multi-cavity, meaning the number of inserts fed must match the number of mold cavities.

[0003] The existing method of insert feeding mainly relies on manual placement of individual inserts into the mold cavity. However, this method is extremely inefficient, and the tooling and multiple inserts are heavy, which can increase the labor intensity of workers and affect the production efficiency of inserts. Utility Model Content

[0004] The purpose of this utility model is to provide a metal insert picking and placing device, which aims to solve the problems of extremely low efficiency in the prior art, and the fact that the tooling and multiple inserts are heavy, which easily increases the labor intensity of workers and affects the production efficiency of the inserts.

[0005] To achieve the above objectives, this utility model provides a metal insert picking and placing device, including a mold, tooling, and a picking and placing unit. The picking and placing unit includes a drive plate, a main plate, a placing cylinder, a locking bolt, a positioning fixture, a first stop plate, a screw, a pull rod, a strong magnetic assembly, a connecting assembly, and a guide pin. The tooling is disposed on one side of the mold, and the picking and placing unit is disposed above the mold and the tooling. The main plate is disposed above the tooling, and the drive plate is disposed above the main plate. The placing cylinder is fixedly connected to the drive plate and located above the drive plate. The main plate has a trapezoidal hole that is adapted to the output end of the placing cylinder. The locking bolt is connected to the drive plate. The feeding cylinder is threaded and located at the output end of the feeding cylinder, and the locking bolt is rotatably engaged with the trapezoidal hole. The positioning fixture is fixedly connected to the main board and located below the main board. The driving plate has a first sliding hole, which is slidably engaged with the pull rod. The first baffle is located above the pull rod. The screw passes through the first baffle and is threadedly connected to the pull rod. The strong magnetic component is located below the pull rod. The positioning fixture has a second sliding hole, which is slidably engaged with the strong magnetic component. The guide pin is connected to the main board. The mold has a pin hole, which is adapted to the guide pin. The connecting component is located above the main board.

[0006] The strong magnetic component includes a strong magnet and a first spring. The strong magnet is fixedly connected to the pull rod and located below the pull rod, and the strong magnet is slidably engaged with the second sliding hole. The first spring is fixedly connected to the strong magnet and located above the strong magnet, and the first spring is disposed on the outer side wall of the pull rod.

[0007] The connecting assembly includes a mounting plate, a connecting post, and a notch mounting base. The notch mounting base is detachably connected to the motherboard and is located above the motherboard. The connecting post is detachably connected to the notch mounting base and is located on the inner sidewall of the notch mounting base. The mounting plate is detachably connected to the connecting post and is located above the connecting post.

[0008] The guide pin includes a linear bearing, a guide pin, a second baffle, and a second spring. The linear bearing is detachably connected to the main board and is located above the main board. The guide pin is slidably connected to the linear bearing and is located on the inner wall of the linear bearing. The guide pin is also slidably engaged with the pin hole. The second baffle is connected to the guide pin and is located on the outer wall of the guide pin. The second spring is fixedly connected to the guide pin and is located on the outer wall of the guide pin.

[0009] The tooling is equipped with a pin ring, which is slidably adapted to the guide post.

[0010] This utility model discloses a metal insert picking and placing device. In use, a connecting assembly connects the main board to an industrial robotic arm. The robotic arm drives the main board to be positioned above the fixture. The robotic arm then moves the main board downwards, causing the strong magnetic component to adhere to and attract the metal product. At this point, the guide pin is inserted into the pin hole to form a positioning structure, assisting the strong magnetic component in attraction. The main board is then driven upwards, causing the metal product to detach from the fixture. The robotic arm then moves the main board above the mold, activating the feeding cylinder, which moves the driving plate downwards. During this process, the positioning fixture and the strong magnetic component work together to separate the metal product from the strong magnetic component. The metal product then falls into the mold cavity, completing the entire metal product picking and placing process. This method reduces labor costs, lowers worker workload, enables rapid production, and improves production efficiency. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a schematic diagram of the mold and material handling unit of this utility model.

[0013] Figure 2 This is a schematic diagram of the tooling and material handling unit of this utility model.

[0014] Figure 3 This is a partial structural diagram of the material handling unit of this utility model.

[0015] Figure 4 This is a partial structural diagram of the guide pin of this utility model.

[0016] Figure 5 This is a partial structural schematic diagram of the strong magnetic component of this utility model.

[0017] Figure 6 This is a partial structural diagram of the connecting component of this utility model.

[0018] 101-Mold, 102-Tooling, 103-Drive plate, 104-Main board, 105-Discharge cylinder, 106-Locking bolt, 107-Positioning fixture, 108-First stop plate, 109-Screw, 110-Pull rod, 111-Strong magnet, 112-First spring, 113-Mounting plate, 114-Connecting column, 115-Notch mounting base, 116-Linear bearing, 117-Guide column, 118-Second stop plate, 119-Second spring, 120-Pin ring, 121-Trapezoidal hole, 122-First sliding hole, 123-Second sliding hole, 124-Pin hole. Detailed Implementation

[0019] Please see Figures 1 to 6 ,in, Figure 1 This is a schematic diagram of the mold and material handling unit of this utility model. Figure 2 This is a schematic diagram of the tooling and material handling unit of this utility model. Figure 3 This is a partial structural diagram of the material handling unit of this utility model. Figure 4 This is a partial structural diagram of the guide pin of this utility model. Figure 5 This is a partial structural schematic diagram of the strong magnetic component of this utility model. Figure 6 This is a partial structural diagram of the connecting component of this utility model.

[0020] This utility model provides a metal insert picking and placing device, including a mold 101, a tooling 102, and a picking and placing unit. The picking and placing unit includes a drive plate 103, a main plate 104, a placing cylinder 105, a locking bolt 106, a positioning fixture 107, a first baffle 108, a screw 109, a pull rod 110, a strong magnetic assembly, a connecting assembly, and a guide pin. The strong magnetic assembly includes a strong magnet 111 and a first spring 112. The connecting assembly includes a mounting plate 113, a connecting post 114, and a notch mounting base 115. The guide pin includes a linear bearing 116, a guide post 117, a second baffle 118, and a second spring 119. The tooling 102 is provided with a pin ring 120. The main plate 104 has a trapezoidal hole 121. The drive plate 103 has a first sliding hole 122. The positioning fixture 107 has a second sliding hole 123. The mold 101 has a pin hole 124.

[0021] The tooling 102 is disposed on one side of the mold 101, and the material handling unit is disposed above the mold 101 and the tooling 102; the main board 104 is disposed above the tooling 102, the drive plate 103 is disposed above the main board 104, the material handling cylinder 105 is fixedly connected to the drive plate 103 and located above the drive plate 103, the main board 104 has a trapezoidal hole 121, the trapezoidal hole 121 is adapted to the output end of the material handling cylinder 105, the locking bolt 106 is threadedly connected to the material handling cylinder 105 and is located at the output end of the material handling cylinder 105, and the locking bolt 106 is rotatably engaged with the trapezoidal hole 121, and the positioning fixture 107 and the... The main board 104 is fixedly connected and located below the main board 104. The drive plate 103 has a first sliding hole 122, which slides with the pull rod 110. The first baffle 108 is disposed above the pull rod 110. The screw 109 passes through the first baffle 108 and is threadedly connected to the pull rod 110. The strong magnetic component is disposed below the pull rod 110. The positioning fixture 107 has a second sliding hole 123, which slides with the strong magnetic component. The guide pin is connected to the main board 104. The mold 101 has a pin hole 124, which is adapted to the guide pin. The connecting component is disposed above the main board 104.

[0022] In this embodiment, the connecting component is used to connect the motherboard 104 to the industrial robotic arm. The industrial robotic arm drives the motherboard 104 to be positioned above the tooling 102. Then, the industrial robotic arm moves the motherboard 104 downwards, causing the strong magnetic component to adhere to and attract the metal product. At this time, the guide pin is inserted into the pin hole 124 to form a positioning structure, assisting the strong magnetic component in attraction. The motherboard 104 is driven upwards, causing the metal product to detach from the tooling 102. The industrial robotic arm then moves it to the top of the mold 101, activating the feeding cylinder 105, which drives the driving plate 103 downwards. During this process, the positioning fixture 107, in cooperation with the strong magnetic component, separates the metal product from the strong magnetic component. The metal product then falls into the cavity of the mold 101, completing the entire process of picking up and placing the metal product. This method reduces labor costs, lowers the labor intensity of workers, achieves rapid production, and improves production efficiency.

[0023] Furthermore, the strong magnet 111 is fixedly connected to the pull rod 110 and located below the pull rod 110, and the strong magnet 111 is slidably engaged with the second sliding hole 123. The first spring 112 is fixedly connected to the strong magnet 111 and located above the strong magnet 111, and the first spring 112 is disposed on the outer side wall of the pull rod 110.

[0024] In this embodiment, the strong magnet 111 is used to attract metal products, while the first spring 112 can relieve the downward pressure generated when the driving plate 103 moves downward, thus preventing the strong magnet 111 from directly contacting the driving plate 103.

[0025] Furthermore, the notch mounting base 115 is detachably connected to the motherboard 104 and is located above the motherboard 104; the connecting post 114 is detachably connected to the notch mounting base 115 and is located on the inner sidewall of the notch mounting base 115; and the mounting plate 113 is detachably connected to the connecting post 114 and is located above the connecting post 114.

[0026] In this embodiment, the floating component consisting of the notch mounting base 115, the connecting column 114, and the mounting plate 113 solves the relative positional deviation between the material picking and placing unit and the tooling 102, or the relative positional deviation between the material picking and placing unit and the mold 101. First, the guide pin automatically guides the alignment, and then the strong magnetic component floats up and down to compensate for the error that the metal products are not on the same plane during material picking, thereby improving the accuracy of material picking and placing.

[0027] Furthermore, the linear bearing 116 is detachably connected to the main board 104 and is located above the main board 104. The guide post 117 is slidably connected to the linear bearing 116 and is located on the inner wall of the linear bearing 116. The guide post 117 is slidably engaged with the pin hole 124. The second baffle 118 is connected to the guide post 117 and is located on the outer wall of the guide post 117. The second spring 119 is fixedly connected to the guide post 117 and is located on the outer wall of the guide post 117.

[0028] In this embodiment, the guide post 117 on the inner wall of the linear bearing 116 is used for automatic alignment between the main board 104 and the mold 101, ensuring that the metal product can fall normally into the cavity of the mold 101. The second spring 119 is used to relieve the pressure generated by the guide post 117 being inserted into the pin hole 124, thereby extending the service life of the mold 101.

[0029] Furthermore, the pin ring 120 is slidably adapted to the guide post 117.

[0030] In this embodiment, the pin ring 120 is used to dock with the guide post 117, driving the tooling 102 and the motherboard 104 to form a positioning structure, ensuring that the strong magnet 111 can normally attract metal products.

[0031] The above-disclosed embodiments are merely preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments, and equivalent variations made in accordance with the claims of this application, still fall within the scope of this application.

Claims

1. A metal insert picking and placing device, characterized in that, It includes a mold, tooling, and a material handling unit. The tooling is disposed on one side of the mold, and the material handling unit is disposed above the mold and the tooling. The material handling unit includes a drive plate, a main plate, a material handling cylinder, a locking bolt, a positioning fixture, a first baffle, screws, a pull rod, a strong magnetic assembly, a connecting assembly, and a guide pin. The main plate is positioned above the tooling, and the drive plate is positioned above the main plate. The material handling cylinder is fixedly connected to the drive plate and located above it. The main plate has a trapezoidal hole that matches the output end of the material handling cylinder. The locking bolt is threadedly connected to the material handling cylinder and located at the output end of the cylinder, with the locking bolt rotatably engaged with the trapezoidal hole. The positioning fixture is fixedly connected to the motherboard and located below the motherboard. The driving plate has a first sliding hole that slides with the pull rod. The first baffle is located above the pull rod. The screw passes through the first baffle and is threadedly connected to the pull rod. The strong magnetic component is located below the pull rod. The positioning fixture has a second sliding hole that slides with the strong magnetic component. The guide pin is connected to the motherboard. The mold has a pin hole that is adapted to the guide pin. The connecting component is located above the motherboard.

2. The metal insert picking and placing device as described in claim 1, characterized in that, The strong magnetic component includes a strong magnet and a first spring. The strong magnet is fixedly connected to the pull rod and located below the pull rod. The strong magnet is slidably engaged with the second sliding hole. The first spring is fixedly connected to the strong magnet and located above the strong magnet. The first spring is disposed on the outer wall of the pull rod.

3. The metal insert picking and placing device as described in claim 2, characterized in that, The connection assembly includes a mounting plate, a connecting post, and a notch mounting base. The notch mounting base is detachably connected to the motherboard and is located above the motherboard. The connecting post is detachably connected to the notch mounting base and is located on the inner sidewall of the notch mounting base. The mounting plate is detachably connected to the connecting post and is located above the connecting post.

4. The metal insert picking and placing device as described in claim 3, characterized in that, The guide pin includes a linear bearing, a guide pin, a second baffle, and a second spring. The linear bearing is detachably connected to the main board and is located above the main board. The guide pin is slidably connected to the linear bearing and is located on the inner wall of the linear bearing. The guide pin is also slidably engaged with the pin hole. The second baffle is connected to the guide pin and is located on the outer wall of the guide pin. The second spring is fixedly connected to the guide pin and is located on the outer wall of the guide pin.

5. The metal insert picking and placing device as described in claim 4, characterized in that, The tooling is equipped with a pin ring, which is slidably adapted to the guide post.