Extrusion device for producing a car cover
Patent Information
- Application Number
- CN202522429905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0004]1、上料过程繁琐且不稳定,难以保证物料的持续、均匀供应;控温方面也存在缺陷,温度调节不精准,易造成生产过程中的温度波动,影响产品质量,此外,挤出枪头的位置调节极为不便,操作复杂且耗时,降低了生产效率;
[0019]1、本实用新型提供一种车衣生产挤出装置,该设备安装了压整装置,自动送料装置可实现原料的连续、精准输送,避免人工频繁加料导致的生产中断,同时减少人工操作误差,确保供料稳定性,料箱内的搅拌部件能持续混合原料,防止材料分层或沉淀,保证成分均匀性,尤其适用于需要多种原料混合的车衣材料生产,控温部件可精确控制料箱温度,防止材料因温度波动导致冷凝不均或性能下降,确保挤出过程的稳定性,自动移动结构可使挤出枪头快速定位至不同工位,适应多品种、小批量车衣的生产需求,升降结构则可调节挤出枪头的高度,适应不同厚度或形状的车衣材料挤出,提升设备的通用性,由第一电机驱动第一螺杆顺时针或逆时针转动,促使滑动架顺着螺纹方向移动,则可以自动横向移动压辊将材料铺平,另外由第二电机驱动第二螺杆顺时针或逆时针转动,促使升降板顺着螺纹方向上下移动,从而自动调节压辊高度,适应不同厚度材料。
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Figure CN224915173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of car cover production technology, specifically to a car cover production extrusion device. Background Technology
[0002] In the field of extrusion equipment for car cover production, existing technologies have many shortcomings. Regarding equipment feeding, traditional methods are mostly manual, which is not only inefficient but also makes it difficult to ensure a uniform and stable supply of materials, easily leading to production interruptions or unstable product quality. In terms of temperature control, existing temperature control systems often lack precision, resulting in large temperature fluctuations. This fails to accurately meet the stringent temperature requirements of different stages in car cover production, thus affecting the molding effect and performance of the product, such as uneven thickness and insufficient toughness, reducing the overall quality and production efficiency of the car cover.
[0003] Improvements based on existing problems:
[0004] 1. The feeding process is cumbersome and unstable, making it difficult to ensure a continuous and uniform supply of materials; there are also defects in temperature control, with inaccurate temperature adjustment, which can easily cause temperature fluctuations during production and affect product quality. In addition, the position adjustment of the extrusion nozzle is extremely inconvenient, complicated and time-consuming, reducing production efficiency.
[0005] 2. After the material is extruded onto the mold, the existing equipment cannot automatically level it in a timely and effective manner. This results in unevenness on the product surface, which not only affects the appearance quality of the product, but may also reduce its performance and durability, and increase the cost and workload of subsequent processing or correction. Utility Model Content
[0006] The main purpose of this invention is to provide an extrusion device for producing car covers, which can effectively solve the above-mentioned problems.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] A car cover production extrusion device includes a worktable, a pressing device fixedly connected to the upper middle part of the worktable, a bracket fixedly connected to the top of the worktable, a top plate fixedly connected to the upper end of the bracket, a feeding device fixedly connected to the upper end of the top plate, and a base fixedly connected to the lower end of the worktable.
[0009] The pressing device includes a slide frame, the lower end of which is fixedly connected to the middle of the lower end of the workbench;
[0010] The feeding device includes a material box, the lower end of which is fixedly connected to the upper end of the top plate.
[0011] Preferably, a controller is fixedly connected to one side of the bracket, and an anti-slip pad is fixedly connected to the lower end of the base.
[0012] Preferably, a mold plate is movably connected to the inner side of the slide rail frame, an anti-slip pad is provided at the bottom of the mold plate, and a first motor is fixedly connected to one end of the slide rail frame.
[0013] Preferably, the output end of the first motor is fixedly connected to a first screw, the outer wall of the first screw is slidably connected to a sliding frame, and the upper end of the sliding frame is fixedly connected to a second motor.
[0014] Preferably, the output end of the second motor is fixedly connected to a second screw, the outer wall of the second screw is slidably connected to a lifting plate, and a pressure roller is movably connected to one side of the lifting plate.
[0015] Preferably, a feed inlet is fixedly connected to the upper right side of the material box, a cover plate is movably connected to the upper end of the feed inlet, an electric stirring rod is fixedly connected to the left end of the material box, a temperature converter is fixedly connected to the bottom left side of the material box, and a circulation pipe is fixedly connected to the output end of the temperature converter.
[0016] Preferably, a heat-conducting plate is fixedly connected to the bottom of the inner wall of the material box, a pump is fixedly connected to the front end of the material box, a telescopic hose is fixedly connected to the output end of the pump, and an extrusion component is fixedly connected to the lower end of the telescopic hose.
[0017] Preferably, the extrusion component includes a gun head, the front end of which is fixedly connected to the lower end of a telescopic hose, an electric telescopic rod fixedly connected to the upper end of the gun head, a fixing frame fixedly connected to one side of the electric telescopic rod, a slide block fixedly connected to the upper end of the fixing frame, a third screw slidably connected to the middle of the slide block, and a third motor fixedly connected to one end of the third screw.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. This utility model provides an extrusion device for car cover production. The device is equipped with a pressing and straightening device and an automatic feeding device to achieve continuous and precise delivery of raw materials, avoiding production interruptions caused by frequent manual feeding, reducing human operation errors, and ensuring material supply stability. The stirring component in the material box can continuously mix the raw materials, preventing material stratification or sedimentation and ensuring uniform composition. It is especially suitable for the production of car cover materials that require mixing of multiple raw materials. The temperature control component can accurately control the temperature of the material box to prevent uneven condensation or performance degradation of the material due to temperature fluctuations, ensuring the stability of the extrusion process. The automatic moving structure can quickly position the extrusion gun head to different work positions to meet the production needs of multiple varieties and small batches of car cover. The lifting structure can adjust the height of the extrusion gun head to adapt to the extrusion of car cover materials of different thicknesses or shapes, improving the versatility of the equipment. The first motor drives the first screw to rotate clockwise or counterclockwise, causing the sliding frame to move along the thread direction, which can automatically move the pressure roller laterally to flatten the material. In addition, the second motor drives the second screw to rotate clockwise or counterclockwise, causing the lifting plate to move up and down along the thread direction, thereby automatically adjusting the height of the pressure roller to adapt to materials of different thicknesses.
[0020] 2. This utility model provides a car cover production extrusion device. The device is equipped with a feeding device, and the pressure roller flattens the extruded material in real time during the movement, which can eliminate problems such as air bubbles, wrinkles or uneven thickness on the material surface, and ensure that the car cover surface is smooth and flat. This is especially important for car covers that require high-precision bonding or optical performance, and can significantly reduce subsequent trimming or rework costs. The lifting and adjusting function of the pressure roller can adapt to the extrusion needs of car cover materials of different thicknesses or shapes. The material can be stored in the material box, and the feed port is set for easy filling. The cover plate on the feed port is equipped with a sealing strip to improve the sealing performance of the equipment. The material in the material box is stirred by an electric stirring rod, which can prevent the material from settling and make the material heating more uniform. The temperature of the liquid in the circulation pipe is adjusted by a temperature converter, and the temperature change is monitored in real time by a temperature sensor to prevent the material from condensing and affecting the extrusion efficiency. In addition, a third motor drives a third screw to rotate clockwise or counterclockwise, causing the slide to move along the thread direction to facilitate the lateral adjustment of the gun head position. The lifting and lowering of the electric telescopic rod facilitates the adjustment of the gun head height. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the pressing and straightening device of this utility model;
[0023] Figure 3 This is a schematic diagram of the feeding device structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the extrusion component structure in the feeding device of this utility model;
[0025] Figure 5 This is a side view of the structure of this utility model.
[0026] In the diagram: 1. Workbench; 2. Pressing and straightening device; 21. Slide frame; 22. Die plate; 23. First motor; 24. First screw; 25. Sliding frame; 26. Second motor; 27. Second screw; 28. Lifting plate; 29. Pressure roller; 3. Support; 4. Top plate; 5. Feeding device; 51. Material box; 52. Feed inlet; 53. Electric stirring rod; 54. Temperature converter; 55. Circulation pipe; 56. Heat conducting plate; 57. Pump; 58. Telescopic hose; 59. Extrusion part; 591. Gun head; 592. Electric telescopic rod; 593. Fixing frame; 594. Slide seat; 595. Third screw; 596. Third motor; 6. Base. Detailed Implementation
[0027] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0028] like Figure 1 and Figure 5 As shown, a car cover production extrusion device includes a worktable 1, with a pressing and straightening device 2 fixedly connected to the upper center of the worktable 1. An automatic feeding device enables continuous and precise delivery of raw materials, avoiding production interruptions caused by frequent manual feeding, reducing human error, and ensuring stable material supply. A stirring component in the material bin continuously mixes the raw materials, preventing material stratification or sedimentation and ensuring uniform composition. This device is particularly suitable for car cover materials requiring mixing of multiple raw materials. A temperature control component precisely controls the temperature of the material bin, preventing uneven condensation or performance degradation due to temperature fluctuations, ensuring the stability of the extrusion process. An automatic moving structure allows the extrusion nozzle to be quickly positioned to different stations, adapting to the production of various types of car covers in small batches. To meet production needs, the lifting structure can adjust the height of the extrusion gun head to adapt to the extrusion of car cover materials of different thicknesses or shapes, thereby improving the versatility of the equipment. The top of the worktable 1 is fixedly connected to the bracket 3, the upper end of the bracket 3 is fixedly connected to the top plate 4, and the upper end of the top plate 4 is fixedly connected to the feeding device 5. During the movement of the pressure roller, the extruded material is flattened in real time, which can eliminate the problems of bubbles, wrinkles or uneven thickness on the material surface and ensure that the car cover surface is smooth and flat. This is especially important for car covers that require high-precision bonding or optical performance, and can significantly reduce the cost of subsequent trimming or rework. The lifting and adjusting function of the pressure roller enables it to adapt to the extrusion needs of car cover materials of different thicknesses or shapes. The lower end of the worktable 1 is fixedly connected to the base 6.
[0029] The pressing device 2 includes a slide frame 21, the lower end of which is fixedly connected to the middle of the lower end of the worktable 1;
[0030] The feeding device 5 includes a material box 51, the lower end of which is fixedly connected to the upper end of the top plate 4.
[0031] A controller is fixedly connected to one side of the bracket 3, and an anti-slip pad is fixedly connected to the lower end of the base 6.
[0032] like Figure 2 As shown, a mold plate 22 is movably connected to the inner side of the slide frame 21. An anti-slip pad is provided at the bottom of the mold plate 22. A first motor 23 is fixedly connected to one end of the slide frame 21. A first screw 24 is fixedly connected to the output end of the first motor 23. A sliding frame 25 is slidably connected to the outer wall of the first screw 24. A second motor 26 is fixedly connected to the upper end of the sliding frame 25. A second screw 27 is fixedly connected to the output end of the second motor 26. A lifting plate 28 is slidably connected to the outer wall of the second screw 27. A pressure roller 29 is movably connected to one side of the lifting plate 28. The first screw 24 is driven by the first motor 23 to rotate clockwise or counterclockwise, causing the sliding frame 25 to move along the thread direction. This allows the pressure roller 29 to move laterally and flatten the material. In addition, the second screw 27 is driven by the second motor 26 to rotate clockwise or counterclockwise, causing the lifting plate 28 to move up and down along the thread direction. This automatically adjusts the height of the pressure roller 29 to adapt to materials of different thicknesses.
[0033] like Figure 3 As shown, a feed inlet 52 is fixedly connected to the upper right side of the material tank 51, and a cover plate is movably connected to the upper end of the feed inlet 52. An electric stirring rod 53 is fixedly connected to the left end of the material tank 51. A temperature converter 54 is fixedly connected to the bottom left side of the material tank 51. A circulation pipe 55 is fixedly connected to the output end of the temperature converter 54. A heat-conducting plate 56 is fixedly connected to the bottom of the inner wall of the material tank 51. A pump 57 is fixedly connected to the front end of the material tank 51. A telescopic hose 58 is fixedly connected to the output end of the pump 57. An extrusion component 59 is fixedly connected to the lower end of the telescopic hose 58. The material tank 51 can store materials. The feed inlet 52 is set to facilitate filling. The cover plate on the feed inlet 52 is equipped with a sealing strip to improve the sealing performance of the equipment. The electric stirring rod 53 stirs the materials in the material tank 51, which can prevent the materials from settling and make the materials heat more evenly. The temperature of the liquid in the circulation pipe 55 is adjusted by the temperature converter 54, and the temperature change is monitored in real time by a temperature sensor to prevent the materials from condensing and affecting the extrusion efficiency.
[0034] like Figure 4As shown, the extrusion component 59 includes a gun head 591. The front end of the gun head 591 is fixedly connected to the lower end of the telescopic hose 58. An electric telescopic rod 592 is fixedly connected to the upper end of the gun head 591. A fixing frame 593 is fixedly connected to one side of the electric telescopic rod 592. A slide block 594 is fixedly connected to the upper end of the fixing frame 593. A third screw 595 is slidably connected to the middle of the slide block 594. A third motor 596 is fixedly connected to one end of the third screw 595. The third motor 596 drives the third screw 595 to rotate clockwise or counterclockwise, causing the slide block 594 to move along the thread direction to facilitate lateral adjustment of the position of the gun head 591. The height of the gun head 591 can be adjusted by raising and lowering the electric telescopic rod 592.
[0035] The working principle of this utility model is as follows: The pressing device 2 uses a first motor 23 to drive a first screw 24 to rotate clockwise or counterclockwise, causing the sliding frame 25 to move along the thread direction. This allows the pressure roller 29 to move laterally and flatten the material. Additionally, a second motor 26 drives a second screw 27 to rotate clockwise or counterclockwise, causing a lifting plate 28 to move up and down along the thread direction, thus automatically adjusting the height of the pressure roller 29 to accommodate materials of different thicknesses. The feeding device 5 uses a material box 51 to store materials, and an inlet 52 is provided for easy filling. A cover plate is provided on the inlet 52. The sealing strip improves the equipment's sealing performance. The electric stirring rod 53 stirs the material in the material box 51, which can prevent the material from settling and make the material heating more uniform. The temperature of the liquid in the circulation pipe 55 is adjusted by the temperature converter 54, and the temperature sensor is used to monitor the temperature change in real time to prevent the material from condensing and affecting the extrusion efficiency. In addition, the third motor 596 drives the third screw 595 to rotate clockwise or counterclockwise, causing the slide 594 to move along the thread direction to facilitate the lateral adjustment of the position of the gun head 591. The raising and lowering of the electric telescopic rod 592 facilitates the adjustment of the height of the gun head 591.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A car cover production extrusion apparatus, comprising a worktable (1), characterized in that: A pressing device (2) is fixedly connected to the upper middle part of the workbench (1), a bracket (3) is fixedly connected to the top of the workbench (1), a top plate (4) is fixedly connected to the upper end of the bracket (3), a feeding device (5) is fixedly connected to the upper end of the top plate (4), and a base (6) is fixedly connected to the lower end of the workbench (1). The pressing device (2) includes a slide frame (21), the lower end of which is fixedly connected to the middle of the lower end of the workbench (1); The feeding device (5) includes a material box (51), the lower end of which is fixedly connected to the upper end of the top plate (4).
2. The extrusion apparatus for producing car covers according to claim 1, characterized in that: A controller is fixedly connected to one side of the bracket (3), and an anti-slip pad is fixedly connected to the lower end of the base (6).
3. The extrusion apparatus for producing car covers according to claim 1, characterized in that: The inner side of the slide frame (21) is movably connected to a mold plate (22), the bottom of the mold plate (22) is provided with an anti-slip pad, and one end of the slide frame (21) is fixedly connected to a first motor (23).
4. The extrusion apparatus for producing car covers according to claim 3, characterized in that: The output end of the first motor (23) is fixedly connected to a first screw (24), and a sliding frame (25) is slidably connected to the outer wall of the first screw (24). The upper end of the sliding frame (25) is fixedly connected to a second motor (26).
5. The extrusion apparatus for producing car covers according to claim 4, characterized in that: The output end of the second motor (26) is fixedly connected to the second screw (27), and the outer wall of the second screw (27) is slidably connected to the lifting plate (28). A pressure roller (29) is movably connected to one side of the lifting plate (28).
6. The extrusion apparatus for producing car covers according to claim 1, characterized in that: The upper right side of the material box (51) is fixedly connected to the inlet (52), the upper end of the inlet (52) is movably connected to the cover plate, the left end of the material box (51) is fixedly connected to the electric stirring rod (53), the bottom left side of the material box (51) is fixedly connected to the temperature converter (54), and the output end of the temperature converter (54) is fixedly connected to the circulation pipe (55).
7. The extrusion apparatus for producing car covers according to claim 6, characterized in that: A heat-conducting plate (56) is fixedly connected to the bottom of the inner wall of the material box (51), a pump (57) is fixedly connected to the front end of the material box (51), a telescopic hose (58) is fixedly connected to the output end of the pump (57), and an extrusion component (59) is fixedly connected to the lower end of the telescopic hose (58).
8. The extrusion apparatus for producing car covers according to claim 7, characterized in that: The extrusion component (59) includes a gun head (591), the front end of which is fixedly connected to the lower end of a telescopic hose (58), an electric telescopic rod (592) is fixedly connected to the upper end of the gun head (591), a fixing frame (593) is fixedly connected to one side of the electric telescopic rod (592), a slide block (594) is fixedly connected to the upper end of the fixing frame (593), a third screw (595) is slidably connected to the middle of the slide block (594), and a third motor (596) is fixedly connected to one end of the third screw (595).