An embryo handling mechanism

CN224915214UActive Publication Date: 2026-10-30广州华研制药设备有限公司
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Patent Information

Application Number
CN202522583241.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-30
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

这种方式虽然结构简单,但在实际生产中存在着一些潜在问题,比如:瓶胚跌落冲击导致外观损伤或变形;瓶胚进入理胚线的速度、方向、姿态不可控,影响后续整理效率与精度;瓶胚可能因堆叠、卡瓶、不均匀进料等问题造成理胚线堵塞或故障;缺乏缓冲环节,一旦理胚线短暂停机,提升机仍持续送料,易造成堆积

Benefits of technology

在滚筒理胚线上增设一上下料输送线,上下料输送线作为缓冲,使瓶胚从提升机出来后不是直接自由落体到滚筒理胚线,而是通过上下料输送带平稳过渡,避免跌落冲击,减少瓶胚破损或变形;且还设置有分道输送线连接所述上下料输送线,当出现短暂停机、故障或者速度暂时跟不上时,上下料输送线可以暂时存储部分瓶胚,起到蓄能器的作用,或者直接通过分道输送线送出瓶胚,避免提升机端继续大量送胚造成堆积甚至瓶胚溢出,实现缓冲与流量控制,增强理胚机构的稳定性。

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Abstract

The utility model discloses a kind of embryo mechanism, including hopper, elevator, up and down material conveying line, drum embryo line, embryo line and branch conveying line, the inlet end of the hopper is connected with the elevator, the outlet end of the elevator is connected with the bifunctional mouth of the up and down material conveying line, the outlet of the up and down material conveying line is located above the drum embryo line, the embryo line is located below the drum embryo line, and the outlet end of the embryo line is connected with the hopper, the branch conveying line is located below the bifunctional mouth of the up and down material conveying line, a up and down material conveying line is additionally arranged on drum embryo line, up and down material conveying line as buffer, so that bottle embryo is not directly free fall to drum embryo line after coming out from elevator, but through up and down material conveying belt steady transition, avoid drop impact, reduce bottle embryo breakage or deformation.
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Description

Technical Field

[0001] This utility model relates to the field of embryo sorting equipment technology, and in particular to an embryo sorting mechanism. Background Technology

[0002] After injection molding, the preforms need to be sorted and placed into the testing equipment for testing.

[0003] In existing technologies, many preform handling mechanisms directly drop preforms into the handling line via an elevator, as shown in patent publication CN208993058U, entitled "A Roller-Type Preform Handling Mechanism." While this method is structurally simple, it presents several potential problems in actual production. These include: preform drop impacts causing cosmetic damage or deformation; uncontrollable speed, direction, and posture of preforms entering the handling line, affecting subsequent processing efficiency and accuracy; potential blockages or malfunctions in the handling line due to preform stacking, jamming, or uneven feeding; and the lack of a buffer mechanism, meaning that even a brief pause in the handling line can lead to continued feeding by the elevator, potentially causing accumulation. Utility Model Content

[0004] The purpose of this invention is to provide a buffering mechanism for embryo handling, in order to solve one of the problems mentioned in the background art.

[0005] The technical solution of this utility model is as follows: This utility model discloses a blank handling mechanism, including a hopper, an elevator, a loading and unloading conveyor line, a roller blank handling line, a blank return line, and a branch conveyor line. The hopper is connected to the inlet end of the elevator, and the outlet end of the elevator is connected to the dual-function port of the loading and unloading conveyor line. The outlet of the loading and unloading conveyor line is located above the roller blank handling line, and the blank return line is located below the roller blank handling line. The outlet end of the blank return line is connected to the hopper, and the branch conveyor line is located below the dual-function port of the loading and unloading conveyor line.

[0006] Furthermore, the elevator includes a first geared motor, a drive drum, a first driven drum, a second driven drum, and a lifting belt. The first geared motor drives and connects to the drive drum. The second driven drum is located on one side of the first driven drum. The lifting belt is wound around the drive drum, the first driven drum, and the second driven drum. The hopper is located between the first driven drum and the second driven drum.

[0007] Furthermore, the loading and unloading conveyor line includes a second geared motor, a drive shaft, a driven shaft, and a conveyor belt. The second geared motor drives and connects to the drive shaft. The drive shaft and the driven shaft are arranged opposite to each other. The conveyor belt is wound around the drive shaft and the driven shaft.

[0008] Furthermore, the roller blank sorting line includes a speed-regulating motor, a first roller, a second roller, and baffles. The speed-regulating motor is located at the inlet end of the roller blank sorting line and drives the first roller and the second roller. The baffles are located on both sides and above the first roller and the second roller.

[0009] Furthermore, the roller blank-sorting line also includes a blank-sweeping wheel assembly, which is located at the outlet end of the roller blank-sorting line. The blank-sweeping wheel assembly includes a blank-sweeping motor and a blank-sweeping scraper. The blank-sweeping motor drives and connects to the blank-sweeping scraper, which is located above the first roller and the second roller.

[0010] Furthermore, a hopper is provided below the first and second rollers of the roller sorting line. The inlet of the return line is connected to the hopper. The return line includes a return motor, a drive cylinder, a driven cylinder, a return belt, and a discharge chute. The return motor drives and is connected to the drive cylinder. The return belt is wound around the drive cylinder and the driven cylinder. The discharge chute is located at the outlet end of the return line and is connected to the hopper.

[0011] Furthermore, the separate conveyor line includes a third geared motor, a main roller, a first slave roller, a second slave roller, and a conveyor belt. The third geared motor drives and connects to the main roller. The first slave roller is arranged opposite to the main roller, and the second slave roller is arranged opposite to the first slave roller. The conveyor belt is wound around the main roller, the first slave roller, and the second slave roller.

[0012] Furthermore, it also includes a conveying slide, which is located at the outlet end of the roller blank handling line.

[0013] Furthermore, it also includes a first frame, a second frame, and a third frame. The hopper, the elevator, and the return line are all located above the first frame. The loading and unloading conveyor lines and the roller sorting line are located on the second frame, and the sectional conveyor lines are located on the third frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: An additional loading and unloading conveyor is added to the roller preform sorting line. This conveyor acts as a buffer, ensuring that preforms do not fall directly onto the roller preform sorting line after exiting the elevator, but instead transition smoothly via the loading and unloading conveyor belts, avoiding impact from falls and reducing preform breakage or deformation. Furthermore, a separate conveyor line is provided to connect to the loading and unloading conveyor line. In the event of a short stoppage, malfunction, or temporary speed delay, the loading and unloading conveyor line can temporarily store some preforms, acting as an accumulator, or directly deliver preforms via the separate conveyor line, preventing the elevator end from continuing to deliver a large number of preforms, which could lead to accumulation or even preform overflow. This achieves buffering and flow control, enhancing the stability of the preform sorting mechanism. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a embryo handling mechanism according to this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of a embryo handling mechanism according to this utility model. Figure 2 ; Figure 3 This is a schematic diagram of the structure of a roller sorting line and a loading / unloading conveyor line of a sorting mechanism according to this utility model; Figure 4 This is an exploded structural diagram of the roller sorting line of a sorting mechanism according to the present invention; Figure 5 This is an exploded structural diagram of a hoisting mechanism for a embryo handling system according to a utility model. Figure 6 This is an exploded structural diagram of the return line of a embryo handling mechanism according to the present invention. Figure 7 This is a schematic diagram of the structure of Embodiment 2 of the present invention; Attached reference numerals: 1. Hopper; 2. Elevator; 21. First geared motor; 22. Driven roller; 23. First driven roller; 24. Second driven roller; 25. Lifting belt; 3. Loading / unloading conveyor line; 31. Dual-function port; 32. Second geared motor; 33. Drive shaft; 34. Driven shaft; 35. Conveyor belt; 4. Roller sorting line; 41. Speed-regulating motor; 42. First roller; 43. Second roller; 44. Baffle; 45. Sweeping wheel assembly. Components: 451. Sweeping motor; 452. Sweeping wheel scraper; 5. Return line; 51. Return motor; 52. Main roller; 53. Passive roller; 54. Return belt; 55. Discharge hopper; 6. Divided conveyor line; 61. Third geared motor; 62. Main roller; 63. First driven roller; 64. Second driven roller; 65. Conveyor belt; 7. Drop hopper; 8. Conveyor chute; 9. First frame; 10. Second frame; 11. Third frame; 12. Inspection machine. Detailed Implementation

[0016] Example 1

[0017] Reference Figures 1-6This utility model provides a preform sorting mechanism, including a hopper 1, an elevator 2, a loading and unloading conveyor line 3, a roller preform sorting line 4, a return preform line 5, a channel conveyor line 6, and a conveyor chute 8. After injection molding, the preforms enter the elevator 2 from the hopper 1. The elevator 2 lifts the preforms upwards, and the preforms first fall into the loading and unloading conveyor line 3. When the mechanism is running normally, the loading and unloading conveyor line 3 transports the preforms upwards, and the preforms fall into the roller preform sorting line 4 via the loading and unloading conveyor line 3. When the mechanism malfunctions, the loading and unloading conveyor line 3 transports the preforms downwards, and the preforms fall into the channel conveyor line 6 via the loading and unloading conveyor line 3. Furthermore, there is a frame below the channel conveyor line 6 to place the preforms. At the same time, the preforms that are neatly arranged by the roller preform sorting line 4 are sent into the inspection machine for inspection via the conveyor chute 8, while the preforms that are not neatly arranged fall into the return preform line 5, and then fall into the hopper 1 from the return preform line 5.

[0018] The positional relationship is as follows: the hopper 1 is connected to the inlet end of the elevator 2, the outlet end of the elevator 2 is connected to the dual-function port 31 of the loading and unloading conveyor line 3, the dual-function port 31 of the loading and unloading conveyor line 3 can both load and unload materials, the outlet of the loading and unloading conveyor line 3 is located above the roller sorting line 4, the return line 5 is located below the roller sorting line 4, and the outlet end of the return line 5 is connected to the hopper 1, the branch conveyor line 6 is located below the dual-function port 31 of the loading and unloading conveyor line 3, and the conveying chute 8 is located at the outlet end of the roller sorting line 4.

[0019] The advantages of the above design are as follows: the loading and unloading conveyor line 3 can act as a buffer, so that the preforms do not fall directly to the roller preform sorting line 4 after exiting the elevator 2, but transition smoothly through the loading and unloading conveyor line 3, avoiding the impact of falling, reducing preform breakage or deformation, and improving the stability of preform conveying; when there is a short stop, malfunction, or the speed is temporarily unable to keep up, the loading and unloading conveyor line 3 can temporarily store some preforms, acting as an accumulator, or directly send the preforms out through the diversion conveyor line 6, avoiding the elevator 2 from continuing to send a large number of preforms, causing accumulation or even preform overflow, thus achieving buffering and flow control, and enhancing the stability of the preform sorting mechanism.

[0020] Specifically, the elevator 2 includes a first reduction motor 21, a drive drum 22, a first driven drum 23, a second driven drum 24, and a lifting belt 25, i.e., refer to Figure 5 The elevator 2 has two sections, one of which is flat and the hopper 1 is located in the flat section, and the other section is inclined. The first reduction motor 21 drives and connects to the active roller 22, and the second passive roller 24 is located on one side of the first passive roller 23. The lifting belt 25 is wound around the active roller 22, the first passive roller 23 and the second passive roller 24, and the hopper 1 is located between the first passive roller 23 and the second passive roller 24.

[0021] Specifically, the loading and unloading conveyor line 3 includes a second reduction motor 32, a drive shaft 33, a driven shaft 34, and a conveyor belt 35. The second reduction motor 32 drives and connects to the drive shaft 33. The drive shaft 33 and the driven shaft 34 are arranged opposite to each other. The conveyor belt 35 is wound around the drive shaft 33 and the driven shaft 34. The inclined section of the elevator 2 is connected to the dual-function port 31 of the loading and unloading conveyor line 3.

[0022] Specifically, the roller sorting line 4 includes a speed-regulating motor 41, a first roller 42, a second roller 43, and a baffle 44. The speed-regulating motor 41 is located at the inlet end of the roller sorting line 4, and drives the first roller 42 and the second roller 43. The baffle 44 is located on both sides and above the first roller 42 and the second roller 43. Specifically, regarding how the speed-regulating motor 41 drives the first roller 42 and the second roller 43: refer to... Figure 4 The speed-regulating motor 41, the first roller 42, and the second roller 43 are equipped with rollers and auxiliary rollers located on the side of the rollers. The belt is wound around the rollers and auxiliary rollers in a serpentine manner. When the speed-regulating motor 41 drives the rollers on it, it drives the belt and the rollers and auxiliary rollers around which the belt is wound.

[0023] The roller preform sorting line 4 also includes a preform sweeping wheel assembly 45, which assists in the positioning, orientation, sorting and conveying of preforms between the first roller 42 and the second roller 43, ensuring that the preforms enter the conveying chute 8 in a uniform and correct posture. The preform sweeping wheel assembly 45 is located at the outlet end of the roller preform sorting line 4. The preform sweeping wheel assembly 45 includes a preform sweeping motor 451 and a sweeping scraper 452. The preform sweeping motor 451 drives and connects to the sweeping scraper 452. The sweeping scraper 452 is located above the first roller 42 and the second roller 43, and the preforms are swung by the sweeping scraper 452.

[0024] Specifically, a hopper 7 is provided below the first roller 42 and the second roller 43 of the roller sorting line 4. The inlet of the return line 5 is connected to the hopper 7. The return line 5 includes a return motor 51, an active cylinder 52, a passive cylinder 53, a return belt 54, and a discharge chute 55. The return motor 51 drives and connects to the active cylinder 52. The return belt 54 is wound around the active cylinder 52 and the passive cylinder 53. The discharge chute 55 is located at the outlet end of the return line 5 and is connected to the hopper 1, that is, unsorted preforms fall into the return line 5.

[0025] Specifically, the branch conveyor line 6 includes a third geared motor 61, a main roller 62, a first slave roller 63, a second slave roller 64, and a conveyor belt 65. The third geared motor 61 drives and connects to the main roller 62. The first slave roller 63 is arranged opposite to the main roller 62, and the second slave roller 64 is arranged opposite to the first slave roller 63. The conveyor belt 65 is wound around the main roller 62, the first slave roller 63, and the second slave roller 64. A frame can be placed at the exit end of the branch conveyor line 6 to collect preforms temporarily stored in case of equipment malfunction.

[0026] Specifically, it also includes a first frame 9, a second frame 10 and a third frame 11. The hopper 1, the elevator 2 and the return line 5 are all located above the first frame 9. The loading and unloading conveyor line 3 and the roller sorting line 4 are located on the second frame 10. The channel conveyor line 6 is located on the third frame 11.

[0027] Example 2

[0028] Reference Figure 7 A dual-channel blank handling mechanism is disclosed, comprising a hopper 1, an elevator 2, two loading / unloading conveyor lines 3, two roller blank handling lines 4, two return blank lines 5, two branch conveyor lines 6, and two conveyor chutes 8. The elevator 2 is located in the middle of the two loading / unloading conveyor lines 3, the two roller blank handling lines 4, and the two return blank lines 5. The conveyor chutes 8 are located at the outlet end of the corresponding roller blank handling line 4 and are connected to the inlet of the inspection machine 12. The branch conveyor lines 6 are located on the corresponding side of the loading / unloading conveyor lines 3. The elevator 2 has two outlets, one outlet of which is connected to the dual-function port 31 of one side of the loading / unloading conveyor line 3, and the other outlet of which is connected to the dual-function port 31 of the other side of the loading / unloading conveyor line 3.

[0029] That is, the embryo handling mechanism of this utility model can be assembled according to needs to adapt to different production requirements.

[0030] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A embryo handling mechanism, characterized in that, The system includes a hopper (1), an elevator (2), a loading and unloading conveyor line (3), a roller sorting line (4), a return line (5), and a branch conveyor line (6). The hopper (1) is connected to the inlet end of the elevator (2), and the outlet end of the elevator (2) is connected to the dual-function port (31) of the loading and unloading conveyor line (3). The outlet of the loading and unloading conveyor line (3) is located above the roller sorting line (4), the return line (5) is located below the roller sorting line (4), and the outlet end of the return line (5) is connected to the hopper (1). The branch conveyor line (6) is located below the dual-function port (31) of the loading and unloading conveyor line (3).

2. The embryo handling mechanism according to claim 1, characterized in that, The loading and unloading conveyor line (3) includes a second geared motor (32), a drive shaft (33), a driven shaft (34) and a conveyor belt (35). The second geared motor (32) drives and connects to the drive shaft (33). The drive shaft (33) and the driven shaft (34) are arranged opposite to each other. The conveyor belt (35) is wound around the drive shaft (33) and the driven shaft (34).

3. The embryo handling mechanism according to claim 2, characterized in that, The roller blank sorting line (4) includes a speed-regulating motor (41), a first roller (42), a second roller (43), and a baffle (44). The speed-regulating motor (41) is located at the entrance end of the roller blank sorting line (4). The speed-regulating motor (41) drives and connects the first roller (42) and the second roller (43). The baffle (44) is located on both sides and above the first roller (42) and the second roller (43).

4. The embryo handling mechanism according to claim 3, characterized in that, The roller blank-sorting line (4) also includes a blank-sweeping wheel assembly (45), which is located at the outlet end of the roller blank-sorting line (4). The blank-sweeping wheel assembly (45) includes a blank-sweeping motor (451) and a blank-sweeping scraper (452). The blank-sweeping motor (451) drives the blank-sweeping scraper (452), which is located above the first roller (42) and the second roller (43).

5. The embryo handling mechanism according to claim 4, characterized in that, The first roller (42) and the second roller (43) of the roller sorting line (4) are provided with a dropping hopper (7). The inlet of the return line (5) is connected to the dropping hopper (7). The return line (5) includes a return motor (51), an active cylinder (52), a passive cylinder (53), a return belt (54), and a discharge chute (55). The return motor (51) drives and is connected to the active cylinder (52). The return belt (54) is wound around the active cylinder (52) and the passive cylinder (53). The discharge chute (55) is located at the outlet end of the return line (5) and is connected to the hopper (1).

6. The embryo handling mechanism according to claim 1, characterized in that, The separate conveyor line (6) includes a third geared motor (61), a main roller (62), a first slave roller (63), a second slave roller (64), and a conveyor belt (65). The third geared motor (61) drives and connects to the main roller (62). The first slave roller (63) is arranged opposite to the main roller (62), and the second slave roller (64) is arranged opposite to the first slave roller (63). The conveyor belt (65) is wound around the main roller (62), the first slave roller (63), and the second slave roller (64).

7. The embryo handling mechanism according to claim 6, characterized in that, The elevator (2) includes a first geared motor (21), a drive roller (22), a first passive roller (23), a second passive roller (24), and a lifting belt (25). The first geared motor (21) drives and connects to the drive roller (22). The second passive roller (24) is located on one side of the first passive roller (23). The lifting belt (25) is wound around the drive roller (22), the first passive roller (23), and the second passive roller (24). The hopper (1) is located between the first passive roller (23) and the second passive roller (24).

8. The embryo handling mechanism according to claim 5, characterized in that, It also includes a conveying slide (8), which is located at the outlet end of the roller blanking line (4).

9. The embryo handling mechanism according to claim 1, characterized in that, It also includes a first frame (9), a second frame (10) and a third frame (11). The hopper (1), the elevator (2) and the return line (5) are all located above the first frame (9). The loading and unloading conveyor line (3) and the roller sorting line (4) are located on the second frame (10). The sectional conveyor line (6) is located on the third frame (11).

Citation Information

Patent Citations

  • Roller type blank arranging mechanism

    CN208993058U