Hierarchical ejection die undercut structure
Patent Information
- Application Number
- CN202522605938.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-09
AI Technical Summary
现有技术文件中在使用中不方便对模具进行自动化减浇口,对模具脱出时需要人工干预,从而降低了模具生产的效率,而且现有技术文件在使用中不方便对模具在顶出过程中进切断浇口,从而增加了模具修剪的人工成本费用
1.该分级顶出模内切结构,通过浇口斜顶滑动座垫板的顶部和浇口斜顶滑动座本体活动端的底部固定安装,接着利用浇口斜顶滑动座本体活动端的顶部带动直顶导向杆垫板和直顶导向杆本体进行调节移动,能够对模具进行自动化减浇口,对模具脱出时不需要人工干预,从而提升了模具生产的效率。
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Figure CN224915263U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mold processing technology, and in particular relates to the internal cutting structure of a graded ejector mold. Background Technology
[0002] Secondary ejection is an ejection technology developed in the mold manufacturing industry to solve the demolding needs of complex products. It reduces the force applied by the ejector pins through a staged ejection mechanism, avoiding defects such as product deformation and white edges. This structure is suitable for situations where the runner and gate are injected on the back of the product and the product needs to be automatically separated from the runner. It is commonly found in automotive grille products.
[0003] For example, Chinese patent CN203712999U discloses an in-mold cutting structure. The mold has an upper fixed plate, a female template, a male template, and a lower fixed plate arranged in sequence. The structure includes: an upper top plate, located between the male template and the lower fixed plate; a lower top plate, located between the male template and the lower fixed plate, and below the upper top plate; a push rod, passing through the lower fixed plate and abutting against the lower part of the lower top plate; a limiting post, in the mold-closed state, with one end abutting against the lower fixed plate, and when the push rod is not ejected, there is a first distance between the limiting post and the lower top plate, and a limiting ejector pin is provided below the limiting post; a first ejector pin, one end of which is fixed between the upper top plate and the lower top plate, and the other end has a cutter, and when the push rod is not ejected, the cutter is close to the area between the product and the runner.
[0004] This patent has the following problems: Existing technologies do not allow for automated gate reduction in molds, and require manual intervention during mold ejection, thus reducing production efficiency. Furthermore, they do not facilitate gate cutting during ejection, increasing labor costs associated with mold trimming. Therefore, we propose a staged ejection mold with an internal cutting structure. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a graded ejector die internal cutting structure, thereby improving mold production efficiency and reducing costs.
[0006] In view of this, the present invention provides a graded ejector mold internal cutting structure, including a gate inclined ejector sliding seat body, and further including: a gate inclined ejector sliding seat pad plate movably installed at the bottom of the gate inclined ejector sliding seat body, a straight ejector guide rod pad plate fixedly installed at the top of the movable end of the gate inclined ejector sliding seat body, a straight ejector guide rod body fixedly installed at the top of the straight ejector guide rod pad plate, a straight ejector body fixedly installed at the top of the movable end of the straight ejector guide rod body, and a product movably installed at the top of the straight ejector body.
[0007] Based on the above structure, the top of the gate sloping top sliding seat pad and the bottom of the movable end of the gate sloping top sliding seat body are fixedly installed. Then, the top of the movable end of the gate sloping top sliding seat body drives the straight ejector guide rod pad and the straight ejector guide rod body to adjust and move, which can automatically reduce the gate of the mold, thereby improving the efficiency of mold production. Then, the movable end of the straight ejector guide rod body drives the straight ejector body to move inside the product and cut off the product. This can cut off the gate in the mold during the ejection process, thereby reducing the labor cost of mold trimming.
[0008] Preferably, the outer side of the straight guide rod body is fitted with a guide rod anti-rotation cover plate, the inner side of the guide rod anti-rotation cover plate is fitted with a guide sleeve body, and the inner side of the guide sleeve body is fitted with a guide sleeve bushing.
[0009] Preferably, a gate inclined top guide rod is fixedly installed at the movable end inside the gate inclined top sliding seat body, and a first-stage push plate is fixedly installed on the outside of the gate inclined top sliding seat body.
[0010] Preferably, a gate inclined top body is fixedly installed on the top of the movable end of the gate inclined top guide rod, and a flow channel is fixedly installed on one side of the gate inclined top body.
[0011] Preferably, each of the first-stage push plates has a first-stage push plate slot through it, and both ends of the first-stage push plate slot have first-stage push plate threaded holes through it. A second-stage push plate is fixedly installed at the bottom of the first-stage push plate, and a nitrogen spring body is fixedly installed inside the first-stage push plate.
[0012] Preferably, the interior of each secondary push plate is provided with a secondary push plate slot, and both ends of the secondary push plate slot are provided with secondary push plate threaded holes.
[0013] Preferably, a nitrogen spring cover plate body is fixedly installed at the bottom of the nitrogen spring body, and nitrogen spring cover plate screws are fixedly installed inside the nitrogen spring cover plate body. Limit screws are threadedly installed on one side of the nitrogen spring cover plate body.
[0014] The beneficial effects of this utility model are: 1. This graded ejector mold internal cutting structure is fixedly installed through the top of the gate inclined ejector sliding seat pad and the bottom of the movable end of the gate inclined ejector sliding seat body. Then, the top of the movable end of the gate inclined ejector sliding seat body drives the straight ejector guide rod pad and the straight ejector guide rod body to adjust and move. This can automatically reduce the gate of the mold and eliminate the need for manual intervention when the mold is ejected, thereby improving the efficiency of mold production.
[0015] 2. This graded ejector die internal cutting structure, through the movable end of the straight ejector guide rod body, drives the straight ejector body inside the product to cut off the product during ejection. It can cut off the gate during the ejection process of the mold, thereby reducing the labor cost of mold trimming. Attached Figure Description
[0016] Figure 1 This is a perspective view of the entire utility model; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a partial perspective view of the straight-top body in this utility model, taken from below. Figure 4 This is a partial perspective view of the primary push plate in this utility model; Figure 5 This is a partial perspective view of the gate inclined guide rod in this utility model.
[0017] The markings in the diagram are as follows: 1. Primary ejector plate; 101. Primary ejector plate slot; 102. Primary ejector plate threaded hole; 2. Secondary ejector plate; 201. Secondary ejector plate slot; 202. Secondary ejector plate threaded hole; 3. Sprue inclined ejector sliding seat body; 301. Sprue inclined ejector sliding seat pad; 4. Limit screw; 5. Nitrogen spring body; 501. Nitrogen spring cover plate body; 502. Nitrogen spring cover plate screw; 6. Straight ejector guide rod pad; 7. Straight ejector guide rod body; 701. Guide rod anti-rotation cover plate; 702. Guide sleeve body; 703. Guide sleeve bushing; 8. Straight ejector body; 801. Product; 9. Sprue inclined ejector guide rod; 901. Sprue inclined ejector body; 902. Runner. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] This application discloses a graded ejector die internal cutting structure. Please refer to [link / reference]. Figures 1-5 The system includes a gate sloping top sliding seat body 3, and further includes: a gate sloping top sliding seat pad 301 movably installed at the bottom of the gate sloping top sliding seat body 3; a straight top guide rod pad 6 fixedly installed at the top of the movable end of the gate sloping top sliding seat body 3; a straight top guide rod body 7 fixedly installed at the top of the straight top guide rod pad 6; a straight top body 8 fixedly installed at the top of the movable end of the straight top guide rod body 7; and a product 801 movably installed at the top of the straight top body 8.
[0020] Based on the above structure, the top of the gate inclined slide seat pad 301 and the bottom of the movable end of the gate inclined slide seat body 3 are fixedly installed. Then, the top of the movable end of the gate inclined slide seat body 3 drives the straight ejector guide rod pad 6 and the straight ejector guide rod body 7 to adjust and move. This enables automated gate reduction of the mold, and no manual intervention is required when the mold is ejected, thereby improving the efficiency of mold production. Then, the movable end of the straight ejector guide rod body 7 drives the straight ejector body 8 inside the product 801 to cut off the product 801 during ejection. This can cut off the gate during the ejection process of the mold, thereby reducing the labor cost of mold trimming.
[0021] In one embodiment, a guide rod anti-rotation cover plate 701 is fixedly sleeved on the outside of the straight guide rod body 7, a guide sleeve body 702 is fixedly sleeved inside the guide rod anti-rotation cover plate 701, and a guide sleeve bushing 703 is fixedly sleeved inside the guide sleeve body 702.
[0022] Specifically, the guide rod anti-rotation cover plate 701 is fixedly sleeved on the outside of the straight guide rod body 7, and the guide sleeve bushing 703 is used for internal stable support of the straight guide rod body 7.
[0023] In this embodiment, the guide rod anti-rotation cover plate 701, together with the guide sleeve body 702, can be used to stably support and slide outside the straight guide rod body 7, thereby improving the stability of mold ejection.
[0024] In one embodiment, a gate inclined top guide rod 9 is fixedly installed at the movable end inside the gate inclined top sliding seat body 3, and a first-stage push plate 1 is fixedly installed on the outside of the gate inclined top sliding seat body 3.
[0025] Specifically, the gate inclined guide rod 9 is movably installed on the other side of the straight guide rod body 7.
[0026] In this embodiment, the movable end of the gate inclined ejector guide rod 9 can be used to stably support the gate inclined ejector body 901, thereby improving the stability of the mold support.
[0027] In one embodiment, a gate sloping top body 901 is fixedly installed on the top of the movable end of the gate sloping top guide rod 9, and a flow channel 902 is fixedly installed on one side of the gate sloping top body 901.
[0028] Specifically, the flow channel 902 is fixedly installed in the slot inside the sprue top body 901.
[0029] In this embodiment, the sprue top body 901 can be used to cut and snap the runner 902, thereby improving the convenience of mold processing.
[0030] In one embodiment, a primary push plate 1 is provided with a primary push plate slot 101 through the interior, and a primary push plate threaded hole 102 is provided through both ends of the primary push plate slot 101. A secondary push plate 2 is fixedly installed at the bottom of the primary push plate 1, and a nitrogen spring body 5 is fixedly installed inside the primary push plate 1.
[0031] Specifically, the interior of the first-stage push plate 1 is provided with a first-stage push plate groove 101 and a first-stage push plate threaded hole 102.
[0032] In this embodiment, the primary push plate 1 can be snapped into place in the equipment by using the primary push plate groove 101 inside the primary push plate 1 in conjunction with the primary push plate threaded hole 102, thereby improving the stability of mold processing.
[0033] In one embodiment, the interior of the secondary push plate 2 is provided with a secondary push plate slot 201, and both ends of the secondary push plate slot 201 are provided with secondary push plate threaded holes 202.
[0034] Specifically, the interior of the secondary push plate 2 is provided with a secondary push plate slot 201 and a secondary push plate threaded hole 202.
[0035] In this embodiment, the secondary push plate 2 can be snapped into place in the equipment by using the secondary push plate groove 201 inside the secondary push plate 2 in conjunction with the secondary push plate threaded hole 202, thereby improving the stability of mold processing.
[0036] In one embodiment, a nitrogen spring cover plate body 501 is fixedly installed at the bottom of the nitrogen spring body 5, and nitrogen spring cover plate screws 502 are fixedly installed inside the nitrogen spring cover plate body 501. A limit screw 4 is threadedly installed on one side of the nitrogen spring cover plate body 501.
[0037] Specifically, the nitrogen spring body 5 and the limiting screw 4 are installed through the interior of the first-stage push plate 1 and the second-stage push plate 2.
[0038] In this embodiment, the nitrogen spring body 5 can be used to keep the straight guide rod pad 6 stationary under the action of force, thereby improving the stability of mold processing.
[0039] In this embodiment, the tiered ejector die internal cutting structure is fixedly installed at the top of the gate inclined ejector sliding seat pad 301 and the bottom of the movable end of the gate inclined ejector sliding seat body 3. Then, the top of the movable end of the gate inclined ejector sliding seat body 3 drives the straight ejector guide rod pad 6 and the straight ejector guide rod body 7 to adjust and move. Next, the movable end of the straight ejector guide rod body 7 drives the straight ejector body 8 inside the product 801 to eject and cut the product 801. Then, the guide rod anti-rotation cover plate 701, in conjunction with the guide sleeve body 702, provides stable support and slides outside the straight ejector guide rod body 7. Then, the movable end of the gate inclined top guide rod 9 is used to stably support the gate inclined top body 901. Next, the gate inclined top body 901 is used to cut and snap onto the runner 902. Then, the nitrogen spring body 5 is used to keep the straight top guide rod pad 6 stationary under the action of force. Then, the first-stage push plate 1 is snapped into place in the equipment by using the first-stage push plate groove 101 inside the first-stage push plate 1 in conjunction with the first-stage push plate threaded hole 102. Then, the second-stage push plate 2 is snapped into place in the equipment by using the second-stage push plate groove 201 inside the second-stage push plate 2 in conjunction with the second-stage push plate threaded hole 202.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A graded ejector die internal cutting structure, including a gate inclined ejector sliding seat body (3), characterized in that, Also includes: The bottom of the gate inclined sliding seat body (3) is movably installed with a gate inclined sliding seat pad (301), the top of the movable end of the gate inclined sliding seat body (3) is fixedly installed with a straight guide rod pad (6), the top of the straight guide rod pad (6) is fixedly installed with a straight guide rod body (7), the top of the movable end of the straight guide rod body (7) is fixedly installed with a straight body (8), and the top of the straight body (8) is movably installed with a product (801).
2. The graded ejection die in-line structure according to claim 1, characterized in that: The outer side of the straight guide rod body (7) is fitted with a guide rod anti-rotation cover plate (701), the inner side of the guide rod anti-rotation cover plate (701) is fitted with a guide sleeve body (702), and the inner side of the guide sleeve body (702) is fitted with a guide sleeve bushing (703).
3. The graded ejection die in-line structure according to claim 1, characterized in that: The movable end of the gate inclined sliding seat body (3) is fixedly installed with a gate inclined guide rod (9), and a first-stage push plate (1) is fixedly installed on the outside of the gate inclined sliding seat body (3).
4. The graded ejection die in-cut structure according to claim 3, characterized in that: The top of the movable end of the gate sloping top guide rod (9) is fixedly installed with a gate sloping top body (901), and a flow channel (902) is fixedly installed on one side of the gate sloping top body (901).
5. The graded ejector die in-line structure according to claim 3, characterized in that: The interior of the first-stage push plate (1) is provided with a first-stage push plate slot (101), and the two ends of the first-stage push plate slot (101) are provided with first-stage push plate threaded holes (102). The bottom of the first-stage push plate (1) is fixedly installed with a second-stage push plate (2), and the interior of the first-stage push plate (1) is fixedly installed with a nitrogen spring body (5).
6. The graded ejector die in-line structure according to claim 5, characterized in that: The interior of each secondary push plate (2) is provided with a secondary push plate slot (201), and both ends of the secondary push plate slot (201) are provided with secondary push plate threaded holes (202).
7. The graded ejection die in-line structure according to claim 5, characterized in that: The nitrogen spring body (5) is fixedly installed with a nitrogen spring cover plate body (501) at the bottom. Nitrogen spring cover plate screws (502) are fixedly installed inside the nitrogen spring cover plate body (501). Limit screws (4) are threaded on one side of the nitrogen spring cover plate body (501).
Citation Information
Patent Citations
Die inscribing structure
CN203712999U