A laminating and bonding apparatus for rapid curing of film to card
Patent Information
- Application Number
- CN202522411868.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-13
AI Technical Summary
由于卡纸面积较小,且需要一张张不断进入两个热压辊之间,使得不方便对卡纸进行涂胶输送,使得卡纸送料效率较低,影响层压复合效率
1、本实用新型,通过输送辊与限位辊之间能够对输送的卡纸进行限位,并通过输送辊与限位辊的同步反向转动,提高对卡纸的输送摩擦力,提高卡纸输送稳定性,在薄膜与卡纸经过两个热压辊之间时,通过高温高压实现层压复合;
Smart Images

Figure CN224915378U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of lamination and composite device, specifically a lamination and composite device for rapid curing of film and cardboard. Background Technology
[0002] A rapid curing lamination device for film and cardboard is a device capable of laminating film and cardboard together. The lamination device typically consists of two hot press rollers, one above the other. As the film and cardboard pass through these rollers, they are laminated under high temperature and pressure. The film passes directly and continuously between the rollers, while the cardboard is coated with adhesive and then fed between them. However, the following drawbacks still exist: Because the cardboard area is small and it needs to be fed one sheet at a time between two hot press rollers, it is inconvenient to apply glue to the cardboard and feed it, resulting in low cardboard feeding efficiency and affecting lamination efficiency. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a lamination and composite device for rapid curing of film and cardboard, which effectively solves the problems mentioned in the background.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a lamination and composite device for rapid curing of film and cardboard, comprising a base, wherein a composite lamination component is disposed at the top center of the base, and cardboard conveying components are symmetrically disposed on both sides of the composite lamination component; The composite lamination assembly includes a central mounting frame fixedly mounted on a base. A hot press roller is symmetrically rotated on the inner side of the central mounting frame. A heater is installed inside the hot press roller. A driven gear is coaxially mounted on one end of the rotating shaft of the hot press roller. The upper and lower driven gears are meshed and connected. The lower driven gear is meshed and connected to a driving gear. The driving gear is fixedly connected to the output shaft of a rotating motor. The rotating motor is fixedly mounted on the base.
[0005] Preferably, the paper conveying assembly includes a side mounting frame fixedly installed on the base, conveying rollers are rotatably mounted at equal intervals on the inner side of the side mounting frame, the top wall of the conveying rollers is flush with the top wall of the hot press roller below, a transmission component is installed between each conveying roller, and a paper jam limiting component is provided on the top of the side mounting frame near the feeding side of the two hot press rollers.
[0006] Preferably, the transmission component includes a first sprocket and a second sprocket, which are respectively mounted on two adjacent conveyor roller shafts, and a chain is meshed with the outer sides of the first sprocket and the second sprocket.
[0007] Preferably, the paper jam limiting assembly includes a material blocking housing fixedly installed on the top of the side mounting frame. The material blocking housing is located on the side of the side mounting frame near the hot press roller. A bottom groove is opened at the bottom end of the material blocking housing. Support plates are symmetrically installed at the bottom end of the material blocking housing. The support plates are fixedly installed on the side mounting frame.
[0008] Preferably, a limiting roller is rotatably installed inside the baffle housing. The limiting roller has an adhesive cavity inside. One end of the limiting roller is fixedly connected to the output shaft of a servo motor. The servo motor is fixedly installed at one end of the baffle housing. The outer wall of the limiting roller is in close contact with the inner wall of the baffle housing. Adhesive outlet holes are evenly opened on the circumferential sidewall of the limiting roller.
[0009] Preferably, a feed pipe is fixedly installed at the end of the material blocking housing away from the servo motor. One end of the feed pipe is inserted into the inner cavity of the limiting roller. A rotating sealing ring is installed between the limiting roller and the feed pipe. One end of the feed pipe is connected to a storage box containing the pump body adhesive. An infrared detector is installed on one of the support plates.
[0010] Preferably, a film roll-out mechanism is installed on the base, which is used for rolling out the film.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model can limit the conveyed cardboard by the conveying roller and the limiting roller, and improve the conveying friction of the cardboard by the synchronous reverse rotation of the conveying roller and the limiting roller, thereby improving the conveying stability of the cardboard. When the film and the cardboard pass between two hot press rollers, lamination is achieved by high temperature and high pressure. 2. In this utility model, during the rotation of the limiting roller, the adhesive is continuously squeezed from the glue outlet on the limiting roller to the surface of the cardboard, which facilitates the subsequent bonding and lamination of the film and the cardboard. At the same time, since the bottom wall of the baffle housing has a bottom groove, the outer wall of the limiting roller is in close contact with the inner wall of the baffle housing, so that the adhesive can only be squeezed out from the glue outlet located inside the bottom groove, thereby improving the adhesive extrusion effect. Attached Figure Description
[0012] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0013] In the attached diagram: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the paper conveying assembly of this utility model; Figure 3 This is a schematic diagram of the paper jam limiting component of this utility model; Figure 4 This is a schematic diagram of the internal structure of the limiting roller of this utility model; In the diagram: 1. Base; 2. Composite lamination assembly; 201. Central mounting frame; 202. Hot press roller; 203. Driven gear; 204. Driven gear; 205. Rotary motor; 3. Film roll-out mechanism; 4. Paper conveying assembly; 401. Side mounting frame; 402. Conveying roller; 403. Transmission component; 4031. First sprocket; 4032. Second sprocket; 4033. Chain; 5. Paper limiting assembly; 501. Material stop housing; 502. Bottom groove; 503. Feed pipe; 504. Limiting roller; 505. Servo motor; 506. Glue outlet; 507. Infrared detector; 508. Support plate. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0015] Example 1, by Figures 1-4 The present invention relates to a lamination device for rapid curing of film and cardboard, comprising a base 1, a lamination assembly 2 disposed at the top center of the base 1, a film roll-out mechanism 3 mounted on the base 1 for rolling out the film, and cardboard conveying assemblies 4 symmetrically disposed on both sides of the lamination assembly 2.
[0016] The composite lamination assembly 2 includes a central mounting frame 201 fixedly mounted on the base 1. A hot press roller 202 is symmetrically rotatably arranged on the inner side of the central mounting frame 201. A heater is installed inside the hot press roller 202. A driven gear 203 is coaxially mounted on one end of the rotating shaft of the hot press roller 202. The upper and lower driven gears 203 are meshed and connected. The lower driven gear 203 is meshed and connected to a driving gear 204. The driving gear 204 is fixedly connected to the output shaft of a rotating motor 205. The rotating motor 205 is fixedly mounted on the base 1. Through the two hot press rollers 202 and the heater installed inside them, when the film and the cardboard pass through the upper and lower hot press rollers 202, a high temperature and high pressure environment is formed, thereby rapidly curing and laminating the film and the cardboard.
[0017] The paper conveying assembly 4 includes a side mounting bracket 401 fixedly mounted on the base 1. Conveying rollers 402 are rotatably mounted at equal intervals on the inner side of the side mounting bracket 401. The top wall of the conveying rollers 402 is flush with the top wall of the hot press rollers 202 below. A transmission component 403 is installed between each conveying roller 402. A paper jam limiting assembly 5 is provided on the top of the side mounting bracket 401 near the feeding side of the two hot press rollers 202. The transmission component 403 includes a first sprocket 4031 and a second sprocket 4032. The first sprocket 4031 and the second sprocket 4032 are respectively mounted on the rotating shafts of two adjacent conveying rollers 402. A chain 4033 is meshed with the outer sides of the first sprocket 4031 and the second sprocket 4032.
[0018] The paper jam limiting assembly 5 includes a baffle housing 501 fixedly installed on the top of the side mounting bracket 401. The baffle housing 501 is located on the side of the side mounting bracket 401 near the hot press roller 202. A bottom groove 502 is opened at the bottom end of the baffle housing 501. A support plate 508 is symmetrically installed at the bottom end of the baffle housing 501. The support plate 508 is fixedly installed on the side mounting bracket 401. A limiting roller 504 is rotatably installed inside the baffle housing 501. The conveying roller 402 and the limiting roller 504 can limit the conveyed paper jam. By the synchronous reverse rotation of the conveying roller 402 and the limiting roller 504, the conveying friction of the paper jam is increased, and the conveying stability of the paper jam is improved. When the film and the paper jam pass between the two hot press rollers 202, lamination is achieved through high temperature and high pressure.
[0019] The limiting roller 504 has an adhesive cavity inside. One end of the limiting roller 504 is fixedly connected to the output shaft of the servo motor 505. The servo motor 505 is fixedly installed at one end of the baffle housing 501. The outer wall of the limiting roller 504 is in close contact with the inner wall of the baffle housing 501. Adhesive outlet holes 506 are evenly distributed on the circumferential sidewall of the limiting roller 504. A feed pipe 503 is fixedly installed at the end of the baffle housing 501 away from the servo motor 505. One end of the feed pipe 503 is inserted into the inner cavity of the limiting roller 504. A rotating... The sealing ring and the feed pipe 503 are connected to an adhesive storage tank containing the pump body. An infrared detector 507 is installed on one of the support plates 508. During the rotation of the limiting roller 504, the adhesive is continuously squeezed from the glue outlet 506 on the limiting roller 504 to the surface of the cardboard, which facilitates the subsequent bonding and lamination of the film and the cardboard. At the same time, since the bottom wall of the baffle housing 501 has a bottom groove 502, the outer wall of the limiting roller 504 is in close contact with the inner wall of the baffle housing 501, so that the adhesive can only be squeezed out from the glue outlet 506 located inside the bottom groove 502, which improves the adhesive extrusion effect.
[0020] Working principle: In use, first install the film roll onto the film roll-out mechanism 3, place a cardboard above the cardboard conveying assembly 4 on the feeding side between the two hot press rollers 202 for conveying. During conveying, since one of the conveying rollers 402 is connected to a drive motor at its shaft end, under the transmission action of the drive motor and the transmission component 403, each conveying roller 402 is driven to rotate, thereby conveying the cardboard between the two hot press rollers 202 and passing one end of the film between the upper and lower hot press rollers 202. When the paper passes between the conveying roller 402 and the limiting roller 504, the paper is limited to ensure that the paper and film fit more closely between the upper and lower hot press rollers 202. At the same time, after the servo motor 505 is turned on, it drives the limiting roller 504 to rotate, so that the conveying roller 402 and the limiting roller 504 rotate synchronously and in opposite directions, thereby improving the stability of paper conveying. When the paper enters below the limiting roller 504, the infrared detector 507 detects the paper moving below the limiting roller 504 through infrared sensing. At this time, the controller controls the pump in the adhesive storage tank containing the pump body to open, driving the adhesive in the adhesive storage tank containing the pump body into the limiting roller 504, and extruding the adhesive from the adhesive outlet 506 onto the surface of the paper. When the film and the paper are fed together between the upper and lower hot press rollers 202, the heaters inside the hot press rollers 202 generate high temperature and high pressure on the film and the paper, thereby achieving rapid curing and lamination of the film and the paper. When the paper passes below the limiting roller 504, the infrared detector 507 detects that the paper has left through infrared sensing, and the controller controls the pump in the adhesive storage tank containing the pump body to close. After the film and cardboard undergoing lamination leave between the two hot press rollers 202, they enter another cardboard conveying assembly 4 for discharge.
Claims
1. A lamination and bonding device for rapid curing of film and cardboard, comprising a base (1), characterized in that: A composite lamination assembly (2) is provided at the top center of the base (1), and paper conveying assemblies (4) are symmetrically arranged on both sides of the composite lamination assembly (2). The composite laminate assembly (2) includes a central mounting frame (201) fixedly mounted on the base (1). A hot press roller (202) is symmetrically rotated on the inner side of the central mounting frame (201). A heater is installed inside the hot press roller (202). A driven gear (203) is coaxially mounted on one end of the rotating shaft of the hot press roller (202). The upper and lower driven gears (203) are meshed and connected. The lower driven gear (203) is meshed and connected to a driving gear (204). The driving gear (204) is fixedly connected to the output shaft of a rotating motor (205). The rotating motor (205) is fixedly mounted on the base (1).
2. The lamination and composite device for rapid curing of film and cardboard according to claim 1, characterized in that: The paper conveying assembly (4) includes a side mounting bracket (401) fixedly installed on the base (1). Conveying rollers (402) are rotatably mounted on the inner side of the side mounting bracket (401) at equal intervals. The top wall of the conveying rollers (402) is flush with the top wall of the hot press rollers (202) below. A transmission component (403) is installed between each conveying roller (402). A paper limiting assembly (5) is provided on the top of the side mounting bracket (401) near the feeding side of the two hot press rollers (202).
3. The lamination and composite device for rapid curing of film and cardboard according to claim 2, characterized in that: The transmission component (403) includes a first sprocket (4031) and a second sprocket (4032). The first sprocket (4031) and the second sprocket (4032) are respectively mounted on the shafts of two adjacent conveying rollers (402). A chain (4033) is meshed with the outer sides of the first sprocket (4031) and the second sprocket (4032).
4. The lamination and composite device for rapid curing of film and cardboard according to claim 2, characterized in that: The paper jam limiting assembly (5) includes a baffle housing (501) fixedly installed on the top of the side mounting frame (401). The baffle housing (501) is located on the side of the side mounting frame (401) near the hot press roller (202). A bottom groove (502) is provided at the bottom end of the baffle housing (501). Support plates (508) are symmetrically installed at the bottom end of the baffle housing (501). The support plates (508) are fixedly installed on the side mounting frame (401).
5. A lamination and composite device for rapid curing of film and cardboard according to claim 4, characterized in that: The limiting roller (504) is rotatably installed inside the baffle housing (501). The limiting roller (504) has an adhesive cavity inside. One end of the limiting roller (504) is fixedly connected to the output shaft of the servo motor (505). The servo motor (505) is fixedly installed at one end of the baffle housing (501). The outer wall of the limiting roller (504) is in close contact with the inner wall of the baffle housing (501). Adhesive outlet holes (506) are evenly opened on the circumferential side wall of the limiting roller (504).
6. The lamination and composite device for rapid curing of film and cardboard according to claim 4, characterized in that: The feed pipe (503) is fixedly installed at the end of the material blocking housing (501) away from the servo motor (505). One end of the feed pipe (503) is inserted into the inner cavity of the limiting roller (504). A rotating sealing ring is installed between the limiting roller (504) and the feed pipe (503). One end of the feed pipe (503) is connected to a storage box containing the pump body adhesive. An infrared detector (507) is installed on one of the support plates (508).
7. The lamination and composite device for rapid curing of film and cardboard according to claim 1, characterized in that: A film roll-out mechanism (3) is installed on the base (1), which is used for rolling out the film.