Mobile garbage compressor butt joint hopper

Abstract

The utility model discloses a mobile garbage compressor butt joint hopper, it includes the chassis and the hopper body, the bottom rotation of chassis is provided with the gyro wheel, the gyro wheel is rolled along the guide rail on the basis, the front end of hopper body is located the top of chassis and is articulated with chassis, the rear end of hopper body is placed on the basis, the articulated overturning oil cylinder between hopper body and chassis is equipped with a plurality of stations along the length direction of guide rail, a plurality of stop plates are equipped at the station, and the stop plate is used for limiting the chassis to move upward. Compared with the prior art, in the utility model, the hopper body is placed on the basis when standby, and the basis supports it. The butt joint hopper can move left and right through the guide rail and the gyro wheel, and multiple-station operation is realized by cooperating with the stop plate, so that flexibility is high and efficiency is high. Secondly, the setting can increase the volume of the hopper body, and meet the demand of one-time unloading of the unloading vehicle.

Description

Technical Field

[0001] This utility model relates to the field of waste transfer technology, and in particular to a mobile waste compressor docking hopper. Background Technology

[0002] Most existing garbage compactor hoppers are fixed, either to the ground or to the compressor, resulting in poor flexibility. Patent publication number 200820102443.1 discloses a garbage compactor docking hopper and a material-tapping device. The hopper, shaped like a dustpan, has its open end hinged to the rear frame of the garbage compactor. A cylinder seat is located in the middle of the hopper, with one end of a lifting cylinder located within the cylinder seat on the hopper, and the other end connected to a cylinder support on the ground. The material-tapping device includes a rake, rake fingers, and a material-tapping cylinder. The rake is hinged to the upper rear frame of the garbage compactor, and the rake has a material-tapping cylinder that operates on it. The rake has rake fingers at its front end. However, the hopper's hinge point is connected to the compressor, limiting its operation to the corresponding compressor position. Furthermore, if the hopper is too long and its center of gravity is close to one end, it can easily cause the compressor to tip over. This limits the hopper's length, making it difficult for large rear-loading garbage trucks to completely unload the garbage in one go. Utility Model Content

[0003] This utility model provides a mobile garbage compactor docking hopper to solve the problems of existing docking hoppers being unable to move and having limited volume.

[0004] This utility model provides a mobile garbage compactor docking hopper, including a base frame and a hopper body. The bottom of the base frame is rotatably equipped with rollers that roll along a guide rail on the base. The front end of the hopper body is located above the base frame and is hinged to the base frame. The rear end of the hopper body is placed on the base. A tilting cylinder is hinged between the hopper body and the base frame. Multiple work stations are provided along the length of the guide rail, and multiple anti-tilt plates are provided at each work station to restrict the upward movement of the base frame.

[0005] Preferably, the front end of the hopper is provided with inclined discharge plates, and the higher end of the discharge plates is the front end.

[0006] Preferably, the width of the hopper at the discharge plate gradually decreases from back to front.

[0007] Preferably, positioning rods are fixed at both the front and rear ends of the base frame, and the positioning rods are located below the anti-tipping plate.

[0008] Preferably, the lower end of the anti-tipping plate is embedded in the foundation, and the upper end is bent.

[0009] Preferably, the guide rail is embedded in the foundation, and the upper end of the foundation is provided with a clearance groove, with the upper end of the guide rail located in the clearance groove.

[0010] Preferably, the roller is provided with limiting plates on both sides, and the two limiting plates are located on both sides of the guide rail.

[0011] Preferably, an anchor frame is pre-embedded in the foundation, and the anti-tipping plate and guide rail are both fixed on the anchor frame.

[0012] Preferably, the bucket body is divided into a front section and a rear section, the front section of the bucket body is located on the base frame, the rear section of the bucket body is located on the foundation, and a reinforcing rib is fixed between the front section and the rear section of the bucket body.

[0013] Preferably, a motor or hydraulic motor is mounted on the base frame, and the motor or hydraulic motor is connected to the rollers.

[0014] Compared with existing technologies, in this invention, the hopper is placed on a foundation for support when idle. When garbage compression is required, a tilting cylinder extends and retracts, rotating the hopper around a first pivot, lowering the front end and raising the rear end. The garbage automatically enters the compressor hopper, filling it completely. Then, the rear end of the hopper descends a certain distance from the foundation, and rollers roll along guide rails to bring the hopper to another compressor station for unloading. During unloading, anti-tipping plates at each station restrain the base frame on the guide rails, preventing the hopper from tipping over. This invention's hopper can move left and right via guide rails and rollers, enabling multi-station operation with the anti-tipping plates, offering high flexibility and efficiency. Furthermore, this design increases the hopper's volume, meeting the requirements of a single unloading operation by a dump truck. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the docking bucket of this utility model when it is in one workstation;

[0017] Figure 2 This is the left view of the present invention;

[0018] Figure 3 This is a schematic diagram of the upward-flipping structure of the bucket body of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the bucket body during material discharge of this utility model;

[0020] Figure 5 This is a schematic diagram of the docking bucket of this utility model in another work position;

[0021] Figure 6 This is a schematic diagram of the docking bucket of this utility model;

[0022] Figure 7 This is a schematic diagram of the structure of the docking bucket during operation.

[0023] Figure label:

[0024] 1. Base frame, 2. Bucket body, 3. Rollers, 4. Foundation, 5. Tilting cylinder, 6. Anti-tipping plate, 7. Anchor frame, 8. Reinforcing rib, 9. Motor, 10. Hydraulic station, 01. Electrical control cabinet, 02. Compressor, 03. Guide rail, 11. Positioning rod, 21. Discharge plate, 41. Clearance groove, 100. Workstation. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] See attached document Figure 1 and attached Figure 2 This embodiment provides a mobile garbage compactor docking hopper, including a base frame 1 and a hopper body 2. Rollers 3 are rotatably mounted on the bottom of the base frame 1, rolling along guide rails 03 on a foundation 4. The base frame 1 is located on the foundation 4. The front end of the hopper body 2 is located above the base frame 1 and hinged to it. The hopper body 2 and the base frame 1 are hinged together by a first pin. The rear end of the hopper body 2 is placed on the foundation 4. A tilting cylinder 5 is hinged between the hopper body 2 and the base frame 1. Multiple workstations 100 are provided along the length of the guide rails 03, each workstation 100 accommodating a compressor 02. Multiple anti-tipping plates 6 are provided at each workstation 100 to restrict the upward movement of the base frame 1. In this invention, the bottom of the front end of the hopper body 2 is higher than the bottom of the rear end. When the hopper body 2 is in standby mode, the rear end of the hopper body 2 is placed on the foundation 4, which supports the weight of the hopper body 2. An unloading vehicle docks with the rear end of the hopper body 2 to unload garbage into the hopper body 2. (See attached figure) Figure 3 and attached Figure 4 When there is garbage in the hopper 2, the tilting cylinder 5 extends and retracts, driving the hopper 2 to rotate around the first pin. The rear end of the hopper 2 tilts upward, and the garbage flows along the tilted hopper 2 into the hopper of the compressor 02. (See attached diagram.) Figure 5After a hopper is filled, the tilting cylinder 5 extends and retracts, driving the hopper body 2 to rotate around the first pin. The rear end of the hopper body 2 descends (without contacting the foundation 4), and the roller 3 rolls along the guide rail 03, moving the hopper body 2 to the compressor 02 at another workstation 100. Then, the tilting cylinder 5 pours the garbage from the hopper body 2 into the hopper of the compressor 02. During the process of the hopper body 2 emptying garbage into the hopper, the anti-tipping plate 6 restricts the base frame 1 from tilting upwards, preventing the hopper from tipping over.

[0027] In another embodiment of this utility model: the front end of the hopper 2 is provided with inclined discharge plates 21, with the higher end of the discharge plates 21 being the front end. When the hopper 2 is in standby mode and during the upward tilting of the rear end of the hopper 2, the inclined discharge plates 21 can block garbage and sewage from being discharged. (See attached diagram) Figure 4 When the material is poured into the hopper body 2, the height of the front end of the discharge plate 21 is lower than the height of the rear end.

[0028] In another embodiment of this utility model, the width of the hopper body 2 at the discharge plate 21 gradually decreases from back to front. This structural design facilitates the docking of the hopper body 2 with the hopper.

[0029] In another embodiment of this utility model: positioning rods 11 are fixed at both the front and rear ends of the base frame 1, and the positioning rods 11 are located below the anti-tipping plate 6. When the bucket body 2 moves to the work station 100, the positioning rods 11 move to the bottom of the anti-tipping plate 6 and form a locking structure with the anti-tipping plate 6. The anti-tipping plate 6 prevents the bucket from overturning by restricting the positioning rods 11 from flipping upward.

[0030] One installation method for the anti-flip plate 6: The lower end of the anti-flip plate 6 is embedded in the foundation 4, and the upper end is bent.

[0031] As another embodiment of this utility model: refer to the appendix Figure 6 The guide rail 03 is embedded in the foundation 4. The upper end of the foundation 4 is provided with a relief groove 41. The upper end of the guide rail 03 is located in the relief groove 41, and the upper end surface of the guide rail 03 is flush with the upper end surface of the foundation 4.

[0032] As another embodiment of this utility model: the roller 3 is provided with limiting plates on both sides, and the two limiting plates are located on both sides of the guide rail 03; specifically, the outer side of the roller 3 is provided with a groove that matches the guide rail 03, the upper end of the guide rail 03 is located in the groove, and the limiting plate is the groove wall of the groove.

[0033] As another embodiment of this utility model: An anchor frame 7 is pre-embedded in the foundation 4, and the anti-tipping plate 6 and the guide rail 03 are both fixed to the upper end of the anchor frame 7.

[0034] As another embodiment of this utility model: the bucket body 2 is divided into a front section and a rear section. The front section of the bucket body 2 is located on the base frame 1, and the rear section of the bucket body 2 is located on the foundation 4. A reinforcing rib 8 is fixed between the front section and the rear section of the bucket body 2.

[0035] As another embodiment of this utility model: a motor 9 is installed on the base frame 1, and the motor 9 is connected to the roller 3 through a reducer.

[0036] As another embodiment of this utility model: a hydraulic motor is installed on the base frame 1, and the hydraulic motor drives the roller 3 to rotate.

[0037] As another embodiment of this utility model: a hydraulic station 10 and an electrical control cabinet 01 are installed on the base frame 1. The hydraulic station 10 and the electrical control cabinet 01 are installed on the same side of the base frame 1. The hydraulic station 10 is connected to a hydraulic motor.

[0038] Specifically, guide rail 03 is made of I-beam.

[0039] As another embodiment of this utility model: the height of the side baffle at the discharge plate 21 of the hopper body 2 is higher than that of the side baffles at other positions. When the hopper body 2 is discharging material, this structural design can prevent garbage from falling from both sides of the hopper body 2.

[0040] Specifically, the tilting cylinder 5 is connected to the base frame 1 by a second pin, which is located in the middle of the base frame 1. The upper end of the tilting cylinder 5 is hinged between the front and rear sections of the bucket body 2. The bucket body 2 is lifted and tilted by the tilting cylinder 5 on both sides. The lifting force point can be far away from the hinge point, making the force condition of the cylinder better.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A mobile garbage compactor docking hopper, characterized in that, The device includes a base frame and a bucket. The bottom of the base frame is rotatably equipped with rollers that roll along a guide rail on the foundation. The front end of the bucket is located above the base frame and is hinged to it. The rear end of the bucket rests on the foundation. A tilting cylinder is hinged between the bucket and the base frame. Multiple workstations are provided along the length of the guide rail, and multiple anti-tilt plates are provided at each workstation to restrict the upward movement of the base frame.

2. The mobile garbage compressor docking hopper according to claim 1, characterized in that, The front end of the bucket is provided with inclined discharge plates, and the higher end of the discharge plates is the front end.

3. The mobile garbage compressor docking hopper according to claim 2, characterized in that, The width of the hopper at the discharge plate gradually decreases from back to front.

4. The mobile garbage compressor docking hopper according to claim 1, characterized in that, Positioning rods are fixed at both the front and rear ends of the base frame, and the positioning rods are located below the anti-tipping plate.

5. The mobile garbage compressor docking hopper according to claim 1, characterized in that, The lower end of the anti-flip plate is embedded in the foundation, and the upper end is bent.

6. The mobile garbage compressor docking hopper according to claim 5, characterized in that, The guide rail is embedded in the foundation, and the upper end of the foundation is provided with a clearance groove, with the upper end of the guide rail located in the clearance groove.

7. The mobile garbage compactor docking hopper according to claim 6, characterized in that, The roller is provided with limiting plates on both sides, and the two limiting plates are located on both sides of the guide rail.

8. The mobile garbage compactor docking hopper according to claim 7, characterized in that, An anchor frame is pre-embedded in the foundation, and the anti-tipping plate and guide rail are both fixed on the anchor frame.

9. The mobile garbage compactor docking hopper according to claim 1, characterized in that, The bucket body is divided into a front section and a rear section. The front section of the bucket body is located on the base frame, and the rear section of the bucket body is located on the foundation. A reinforcing rib is fixed between the front section and the rear section of the bucket body.

10. The mobile garbage compactor docking hopper according to claim 1, characterized in that, The base frame is equipped with a motor or hydraulic motor, which is connected to the rollers.

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