A lifting bolt dismounting device with high shearing resistance for train maintenance
Patent Information
- Application Number
- CN202522722277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-23
AI Technical Summary
[0004]现有的火车维修用抗剪力强的升降式螺栓拆装设备,在工作中,该设备以移动底座为载体,可沿轨道顶部灵活移动至作业点,但车轮结构对石子路面的适应性有限,在火车轨道复杂工况下可能出现卡滞的情况发生,最后影响整体作业效率;因此,针对上述问题提出一种火车维修用抗剪力强的升降式螺栓拆装设备
1.本实用新型提供一种火车维修用抗剪力强的升降式螺栓拆装设备,因锥齿柱与螺纹转柱相互啮合,且通过限位杆对螺纹柱的移动范围进行限制,使得螺纹柱仅能在轨道轮内侧水平移动,螺纹柱移动的过程中,可通过挤压柱推动多组挤压板向外部移动;此时多组挤压板外侧壁曲板相互配合,可直接支撑轨道轮,并代替轨道轮转动,整体装置可降低了因车轮结构对石子路面的适应性有限,导致在火车轨道复杂工况下可能出现卡滞的情况发生,从而提升了整体的作业效率。
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Figure CN224915929U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of train maintenance technology, specifically a lifting bolt disassembly and assembly device with strong shear resistance for train maintenance. Background Technology
[0002] The lifting bolt removal and installation equipment is a core specialized piece of equipment for railway vehicle depot maintenance. It is used for the efficient removal and installation of large-diameter bolts and nuts in key parts such as bogie arch columns and axle boxes. Its design typically has high shear strength and can cope with impact loads under complex working conditions.
[0003] In the existing technology, the lifting bolt removal and installation equipment with strong shear resistance used in train maintenance is usually installed on a mobile base. This design is mainly to meet the needs of flexible movement and stable support of the equipment during maintenance operations.
[0004] Existing shear-resistant lifting bolt removal and installation equipment for train maintenance uses a movable base as a carrier, which can flexibly move along the top of the track to the work point. However, the wheel structure has limited adaptability to gravel roads, and jamming may occur under complex working conditions on train tracks, ultimately affecting the overall work efficiency. Therefore, a shear-resistant lifting bolt removal and installation equipment for train maintenance is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a lifting bolt disassembly and assembly device with strong shear resistance for train maintenance.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A lifting bolt assembly / disassembly device with strong shear resistance for train maintenance, comprising a movable base; a connecting disc rotatably connected to the inner side of the bottom of the movable base; a pair of track wheels rotatably connected to the two side walls of the movable base; multiple sets of extrusion plates slidably connected to the inner side of the track wheels; elastic connecting plates fixedly connected to the side walls of the multiple sets of extrusion plates; the elastic connecting plates being interconnected with the inner side walls of the track wheels; an extrusion column slidably connected to the inner side of the track wheels; a threaded column rotatably connected to the end of the extrusion column; a limiting rod sleeved on the inner side of the threaded column; the limiting rod being interconnected with the side wall of the movable base; a threaded rotating column rotatably connected to the side wall of the track wheel near the limiting rod; rotating bevel gear columns on both side walls of the movable base; the ends of the bevel gear columns meshing with the side walls of the threaded rotating columns; a transmission belt rotatably connected to the outer side walls of the pair of bevel gear columns; the inner side wall of the transmission belt rotatably connected to the outer side wall of the connecting disc.
[0007] Preferably, a connecting toothed column is fixedly connected between the pair of track wheels; a transmission gear is rotatably connected to the bottom of the movable base near the connecting toothed column; the connecting toothed column and the transmission gear mesh with each other; a transmission belt is rotatably connected to the outer wall of the transmission gear; a fixed arm is fixedly connected to the side wall of the movable base near the transmission belt; a rotating rod is rotatably connected to the inner side of the fixed arm; a lifting belt is rotatably connected to the outer wall of the rotating rod; the outer wall of the rotating rod and the inner wall of the transmission belt are rotatably connected.
[0008] Preferably, a fixed seat is fixedly connected to both sides of the movable base; a sealing plate is fixedly connected to the bottom of the fixed seat; the sealing plate is located above the conical column.
[0009] Preferably, a fixing plate is fixedly connected to the bottom of the movable base; a fixing ring is rotatably connected to the outside of the connecting plate; the fixing ring and the fixing plate are interconnected.
[0010] Preferably, a pair of connecting columns are fixedly connected to one side of the movable base; an operating column is fixedly connected between the top ends of the pair of connecting columns.
[0011] Preferably, the side wall of the enclosed plate is provided with an observation window.
[0012] Preferably, a protective layer is fixed to the outer wall of the lifting belt.
[0013] The beneficial effects of this utility model are: 1. This utility model provides a lifting bolt assembly and disassembly device with strong shear resistance for train maintenance. Because the conical tooth column and the threaded rotating column mesh with each other, and the movement range of the threaded column is limited by the limiting rod, the threaded column can only move horizontally inside the track wheel. During the movement of the threaded column, the extrusion column can push multiple sets of extrusion plates to move outward. At this time, the outer curved plates of the multiple sets of extrusion plates cooperate with each other to directly support the track wheel and replace the rotation of the track wheel. The overall device can reduce the possibility of jamming in complex working conditions of train tracks due to the limited adaptability of the wheel structure to gravel roads, thereby improving the overall work efficiency.
[0014] 2. This utility model provides a lifting bolt assembly / disassembly device with strong shear resistance for train maintenance. During the movement of the track wheel along the track, it can drive the connecting tooth column to rotate. The connecting tooth column drives the rotating rod to rotate through the transmission gear and transmission belt, thereby driving the lifting belt to rotate upward. The rotating lifting belt can also move protruding stones. Finally, the stones are moved upward by the lifting belt and enter the storage area on the side wall of the mobile base. The overall device improves the flatness of the gravel path in the track and reduces the risk of protruding stones on the gravel path scratching the chassis of the mobile base. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a perspective view of the movable base in this utility model; Figure 2 This is a perspective view of the track wheel in this utility model; Figure 3 This is a perspective view of the transmission belt in this utility model; Figure 4 This is a perspective view of the limiting rod in this utility model.
[0016] Legend: 1. Movable base; 11. Connecting plate; 12. Track wheel; 13. Extrusion plate; 14. Elastic connecting plate; 15. Extrusion column; 16. Threaded column; 17. Limiting rod; 18. Bevel tooth column; 19. Transmission belt one; 110. Threaded rotating column; 2. Connecting tooth column; 21. Transmission gear; 22. Transmission belt two; 23. Rotating rod; 24. Lifting belt; 25. Fixed arm; 3. Fixed seat; 31. Enclosure plate; 4. Fixed plate; 41. Fixed ring; 5. Connecting column; 51. Operating column; 6. Observation window; 7. Protective layer. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0018] Specific implementation examples are given below.
[0019] like Figure 1-4As shown, a high-shear-strength lifting bolt assembly / disassembly device for train maintenance includes a movable base 1; a connecting disc 11 is rotatably connected to the inner bottom of the movable base 1; a pair of track wheels 12 are rotatably connected to both side walls of the movable base 1; multiple sets of extrusion plates 13 are slidably connected to the inner side of the track wheels 12; elastic connecting plates 14 are fixedly connected to the side walls of the multiple sets of extrusion plates 13; the elastic connecting plates 14 are interconnected with the inner side walls of the track wheels 12; an extrusion column 15 is slidably connected to the inner side of the track wheels 12; a threaded column 16 is rotatably connected to the end of the extrusion column 15; a limiting rod 17 is sleeved on the inner side of the threaded column 16; the limiting rod 17 is interconnected with the side wall of the movable base 1; a threaded rotating column 110 is rotatably connected to the side wall of the track wheel 12 near the limiting rod 17; a rotating bevel gear column 18 is rotatably connected to both side walls of the movable base 1; the end of the bevel gear column 18 meshes with the side wall of the threaded rotating column 110; a transmission belt is rotatably connected to the outer side walls of the pair of bevel gear columns 18. 19; The inner wall of the transmission belt 19 is rotatably connected to the outer wall of the connecting disc 11; During operation, the operator can move on the track-driven mobile base 1 via multiple pairs of track wheels 12. When it is necessary to push the mobile base 1 to move on the gravel road within the track, the connecting disc 11 can be directly rotated, causing the transmission belt 19 to drive a pair of bevel gear columns 18 to rotate. Because the bevel gear columns 18 and the threaded rotating column 110 mesh with each other, and the movement range of the threaded column 16 is limited by the limiting rod 17, the threaded column 16 can only move horizontally inside the track wheel 12. During the movement of the threaded column 16, multiple sets of extrusion plates 13 can be pushed outward by the extrusion column 15. At this time, the curved plates on the outer walls of the multiple sets of extrusion plates 13 cooperate with each other to directly support the track wheel 12 and rotate instead of the track wheel 12. The overall device can reduce the possibility of jamming in complex working conditions of train tracks due to the limited adaptability of the wheel structure to gravel roads, thereby improving the overall work efficiency.
[0020] Furthermore, such as Figure 3As shown, a connecting toothed column 2 is fixedly connected between a pair of track wheels 12; a transmission gear 21 is rotatably connected to the bottom of the movable base 1 near the connecting toothed column 2; the connecting toothed column 2 and the transmission gear 21 mesh with each other; a transmission belt 22 is rotatably connected to the outer wall of the transmission gear 21; a fixed arm 25 is fixedly connected to the side wall of the movable base 1 near the transmission belt 22; a rotating rod 23 is rotatably connected to the inner side of the fixed arm 25; a lifting belt 24 is rotatably connected to the outer wall of the rotating rod 23; the outer wall of the rotating rod 23 and the inner side of the transmission belt 22... The sidewalls are rotatably connected. During operation, as the track wheel 12 moves along the track, it drives the connecting toothed column 2 to rotate. The connecting toothed column 2, through the transmission gear 21 and the transmission belt 22, drives the rotating rod 23 to rotate, thereby driving the lifting belt 24 to rotate upward. The rotating lifting belt 24 can move the protruding stones, and finally the stones move upward through the lifting belt 24 and enter the storage area on the sidewall of the mobile base 1. The overall device improves the flatness of the stone path in the track and reduces the risk of the protruding stones on the stone path scratching the chassis of the mobile base 1.
[0021] Furthermore, such as Figure 1 As shown, fixed seats 3 are fixedly connected to both sides of the movable base 1; a sealing plate 31 is fixedly connected to the bottom of the fixed seat 3; the sealing plate 31 is located above the bevel gear column 18; during operation, the fixed seat 3 and the sealing plate 31 cooperate with each other to block external impurities, thereby reducing the occurrence of external impurities directly adhering to the meshing point between the bevel gear column 18 and the threaded rotating column 110; the overall device improves the stability when the bevel gear column 18 drives the threaded rotating column 110 to rotate.
[0022] Furthermore, such as Figure 3 As shown, a fixing plate 4 is fixedly connected to the bottom of the movable base 1; a fixing ring 41 is rotatably connected to the outer side of the connecting plate 11; the fixing ring 41 is connected to the fixing plate 4; during operation, the fixing plate 4 and the fixing ring 41 cooperate with each other to support the middle part of the connecting plate 11, thereby reducing the load at the connection between the connecting plate 11 and the movable base 1, and improving the stability of the connecting plate 11 during long-term operation.
[0023] Furthermore, such as Figure 1 As shown, a pair of connecting columns 5 are fixedly connected to one side of the movable base 1; an operating column 51 is fixedly connected between the top ends of the pair of connecting columns 5; during operation, the connecting columns 5 and the operating column 51 cooperate with each other, and the operator can move the movable base 1 through the operating column 51, thereby improving the stability of the movable base 1 when it moves.
[0024] Furthermore, such as Figure 1 As shown, the side wall of the enclosure plate 31 is provided with an observation window 6; during operation, the staff can directly observe the inside of the enclosure plate 31 through the observation window 6, thereby improving the ease of changing the size of the track wheel 12.
[0025] Furthermore, such as Figure 3 As shown, a protective layer 7 is fixed to the outer wall of the lifting belt 24. During operation, the protective layer 7 itself is made of wear-resistant material, and the overall device reduces the situation where the lifting belt 24 is subjected to long-term friction with the stones, which could lead to severe wear.
[0026] Working principle: During operation, the operator can move the movable base 1 on the track driven by multiple pairs of track wheels 12. When it is necessary to move the movable base 1 on the gravel road within the track, the connecting disc 11 can be rotated directly, causing the transmission belt 19 to drive a pair of bevel gear columns 18 to rotate. Because the bevel gear columns 18 and the threaded rotating column 110 mesh with each other, and the movement range of the threaded column 16 is limited by the limiting rod 17, the threaded column 16 can only move horizontally inside the track wheels 12. During the movement of the threaded column 16, multiple sets of extrusion plates 13 can be pushed outward by the extrusion column 15; at this time, multiple The curved plates on the outer side of the extrusion plate 13 cooperate with each other to directly support the track wheel 12 and replace the track wheel 12 in rotation. The overall device can reduce the possibility of jamming in complex working conditions of train tracks due to the limited adaptability of the wheel structure to gravel roads, thereby improving the overall work efficiency. During the movement of the track wheel 12 along the track, it can drive the connecting toothed column 2 to rotate. The connecting toothed column 2, through the transmission gear 21 and the transmission belt 22, drives the rotating rod 23 to rotate, thereby driving the lifting belt 24 to rotate upward. The rotating lifting belt 24 can also move protruding stones. Finally, the stones move upward via the lifting belt 24 and enter the storage area on the side wall of the moving base 1. The overall device improves the flatness of the stone path within the track; the overall device reduces the risk of protruding stones on the stone path scraping the chassis of the moving base 1; the fixed seat 3 and the sealing plate 31 cooperate to block external impurities, thereby reducing the occurrence of external impurities directly adhering to the meshing point of the conical tooth column 18 and the threaded rotating column 110; the overall device improves the stability when the conical tooth column 18 drives the threaded rotating column 110 to rotate; the fixed plate 4 and the fixed ring 41 cooperate to support the middle part of the connecting plate 11. The support structure reduces the load at the connection between the connecting plate 11 and the movable base 1, thus improving the stability of the connecting plate 11 during long-term operation. The connecting column 5 and the operating column 51 work together, allowing the operator to move the movable base 1 via the operating column 51, thereby improving the stability of the movable base 1 during movement. The operator can directly observe the inside of the closed plate 31 through the observation window 6, thus improving the ease of changing the size of the track wheel 12. The protective layer 7 is made of wear-resistant material, reducing the risk of severe wear caused by prolonged friction between the lifting belt 24 and the stones.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A lifting bolt removal and installation device with high shear resistance for train maintenance, comprising a movable base (1); characterized in that: The movable base (1) is rotatably connected to a connecting disc (11) on its inner bottom side; a pair of track wheels (12) are rotatably connected to the two side walls of the movable base (1); multiple sets of extrusion plates (13) are slidably connected to the inner side of the track wheels (12); elastic connecting plates (14) are fixedly connected to the side walls of the multiple sets of extrusion plates (13); the elastic connecting plates (14) are connected to the inner side walls of the track wheels (12); an extrusion column (15) is slidably connected to the inner side of the track wheels (12); a threaded column (16) is rotatably connected to the end of the extrusion column (15); the threaded column (16) A limiting rod (17) is sleeved on the inner side; the limiting rod (17) is connected to the side wall of the movable base (1); the track wheel (12) is rotatably connected to the side wall of the limiting rod (17) with a threaded rotating column (110); both sides of the movable base (1) have rotating bevel gears (18); the end of the bevel gear (18) meshes with the side wall of the threaded rotating column (110); a transmission belt (19) is rotatably connected to the outer side wall of a pair of bevel gears (18); the inner side wall of the transmission belt (19) is rotatably connected to the outer side wall of the connecting disc (11).
2. The lifting bolt assembly and disassembly device with high shear resistance for train maintenance as described in claim 1, characterized in that: A connecting toothed column (2) is fixedly connected between a pair of track wheels (12); a transmission gear (21) is rotatably connected to the bottom of the movable base (1) near the connecting toothed column (2); the connecting toothed column (2) and the transmission gear (21) mesh with each other; a transmission belt (22) is rotatably connected to the outer wall of the transmission gear (21); a fixed arm (25) is fixedly connected to the side wall of the movable base (1) near the transmission belt (22); a rotating rod (23) is rotatably connected to the inner side of the fixed arm (25); a lifting belt (24) is rotatably connected to the outer wall of the rotating rod (23); the outer wall of the rotating rod (23) and the inner wall of the transmission belt (22) are rotatably connected.
3. The lifting bolt assembly and disassembly device with high shear resistance for train maintenance as described in claim 1, characterized in that: The movable base (1) has fixed seats (3) on both sides; a sealing plate (31) is fixed to the bottom of the fixed seat (3); the sealing plate (31) is located above the conical column (18).
4. The lifting bolt assembly and disassembly device with high shear resistance for train maintenance as described in claim 1, characterized in that: The bottom of the movable base (1) is fixedly connected to a fixing plate (4); a fixing ring (41) is rotatably connected to the outside of the connecting plate (11); the fixing ring (41) and the fixing plate (4) are connected to each other.
5. The lifting bolt removal and assembly device with high shear resistance for train maintenance as described in claim 1, characterized in that: A pair of connecting columns (5) are fixedly connected to one side of the movable base (1); an operating column (51) is fixedly connected between the top ends of the pair of connecting columns (5).
6. The lifting bolt assembly and disassembly device with high shear resistance for train maintenance as described in claim 3, characterized in that: The side wall of the enclosed plate (31) is provided with an observation window (6).
7. A high-shear-strength lifting bolt removal and assembly device for train maintenance as described in claim 2, characterized in that: The outer wall of the lifting belt (24) is fixed with a protective layer (7).