An all-metal electric vehicle frame
Patent Information
- Application Number
- CN202521590384.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-07-29
AI Technical Summary
[0002]电动车车架是电动车的重要组成部分,目前电动车车架为保证车架的整体结构强度,都是采用钢管材料进行折弯之后进行分步焊接这种生产车架的方法,目前市面上这种采用旧方法生产车架的电动车整体重量较重,不够轻量化导致开动时的能耗较大,以及操控不太顺畅
[0014]1、与现有技术相比,该一种全钣金件的电动车车架通过设置的锁紧螺栓、第一钣金板和第二板件板,在第一钣金板和第二板件板通过锁紧螺栓固定安装后可配合第一框架和第二框架增加自身强度,使得电动车骑行时更加稳定,同时第一钣金板和第二板件可起到防护作用,避免因石子飞溅对车架内部线路和机械部件造成损伤,起到保护的功能。
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Figure CN224916093U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pedal-related technology, and more specifically, to an electric vehicle frame made entirely of sheet metal. Background Technology
[0002] The frame of an electric vehicle is an important component. Currently, to ensure the overall structural strength of the frame, electric vehicle frames are manufactured using a method of bending steel pipes and then welding them in stages. Electric vehicles on the market that use this old method to produce frames are relatively heavy, which is not lightweight enough, resulting in higher energy consumption and less smooth handling.
[0003] Existing electric vehicle frames mainly adopt a frame structure with no protective plates around them, which can easily lead to low frame strength. At the same time, the frame is easily damaged by flying stones during electric vehicle operation, which can damage the internal wiring and mechanical components. In addition, after the battery is installed, the electric vehicle frame is mainly protected by a plastic shell, which is not very effective and is easily damaged by impact, affecting the overall service life.
[0004] Therefore, a fully sheet metal electric vehicle frame is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an electric vehicle frame made entirely of sheet metal to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an electric vehicle frame made entirely of sheet metal, comprising a frame body and a front mounting component. The frame body further comprises a first frame, a second frame, and four uprights. The four uprights are fixedly connected between the first frame and the second frame. The front mounting component is fixedly installed inside the first frame and the second frame. The top of the first frame is provided with two slots, and a rotating rod is rotatably connected inside each of the two slots. A protective frame is fixedly connected to the outside of each of the two rotating rods. Two connecting components are provided between the two protective frames. A mounting groove is provided between the first frame, the second frame, and the uprights. A first sheet metal plate and a second sheet metal plate are installed inside the multiple mounting grooves.
[0007] Preferably, the first frame, the second frame, and the column are fixedly connected by welding.
[0008] Preferably, both of the connecting components include a mounting hole, a threaded groove, a stud, and a drive disk. The mounting hole is located inside one of the protective frames and extends to both sides. The threaded groove is located on one side of the protective frame corresponding to the mounting hole. The stud is installed inside the mounting hole. The drive disk is fixedly connected to one end of the stud. One end of the stud matches the threaded groove, and the stud and the threaded groove are threaded together.
[0009] Preferably, a limiting disc is fixedly connected to the outside of the stud.
[0010] Preferably, both the first sheet metal plate and the second sheet metal plate are equipped with a plurality of locking bolts that extend to one side. One end of each locking bolt is threaded into the mounting groove. Each locking bolt has a drive groove on one side, and the drive groove is a regular hexagon.
[0011] Preferably, the two protective frames are fixedly installed inside the threaded groove by studs.
[0012] Preferably, the protective frame can rotate 180 degrees via a rotating rod.
[0013] The technical effects and advantages of this utility model are as follows:
[0014] 1. Compared with the prior art, the electric vehicle frame with all sheet metal parts, through the setting of locking bolts, first sheet metal plate and second plate, after the first sheet metal plate and second plate are fixed and installed by locking bolts, can work with the first frame and second frame to increase its own strength, making the electric vehicle more stable when riding. At the same time, the first sheet metal plate and second plate can play a protective role, avoiding damage to the internal wiring and mechanical parts of the frame caused by flying stones, thus playing a protective function.
[0015] 2. Compared with the existing technology, this all-sheet metal electric vehicle frame, by setting a rotating rod, a protective frame and a connecting component, can connect two protective frames by installing them into the threaded groove with studs, which facilitates the protection of the plastic shell above the battery, improves the protection performance, avoids damage during impact, and increases the overall service life. At the same time, the protective frame increases the unfolding space when it opens to both sides, making it convenient for the legs to be placed when the electric vehicle is carrying goods, thus improving the comfort of use. Attached Figure Description
[0016] Figure 1 This is a first-view structural schematic diagram of the present invention.
[0017] Figure 2 This is a schematic diagram of the second-view structure of the present invention.
[0018] Figure 3 For the present utility model Figure 1 A magnified view of A in the middle.
[0019] Figure 4 For the present utility model Figure 2 A magnified view of B in the middle.
[0020] The attached diagram is labeled as follows: 1. Rotating rod; 2. Slot; 3. First frame; 4. Front mounting component; 5. Second frame; 6. Second sheet metal plate; 7. Column; 8. Mounting slot; 9. Protective frame; 10. First sheet metal plate; 11. Drive disc; 12. Threaded groove; 13. Limiting disc; 14. Stud; 15. Mounting hole; 16. Locking bolt. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] As attached Figures 1 to 4 The electric vehicle frame shown includes a full sheet metal frame body and a front mounting component 4. The frame body also includes a first frame 3, a second frame 5, and four uprights 7. The four uprights 7 are fixedly connected between the first frame 3 and the second frame 5. The front mounting component 4 is fixedly installed inside the first frame 3 and the second frame 5. The top of the first frame 3 has two slots 2, and a rotating rod 1 is rotatably connected inside each slot 2. A protective frame 9 is fixedly connected to the outside of each rotating rod 1. The rotation of the rotating rod 1 facilitates the rotation of the protective frame 9. Two connecting components are provided between the two protective frames 9. A mounting groove 8 is provided between the first frame 3, the second frame 5, and the uprights 7. Multiple mounting slots 8 house a first sheet metal plate 10 and a second sheet metal plate 6, facilitating the installation of the first sheet metal plate 10 and the second sheet metal plate 6 into the mounting slots 8. Both connecting components include mounting holes 15, threaded grooves 12, studs 14, and drive discs 11. The mounting holes 15 are located inside one of the protective frames 9 and extend to both sides. The threaded grooves 12 are located on one side of the protective frame 9 corresponding to the mounting holes 15. The studs 14 are installed inside the mounting holes 15. The drive discs 11 are fixedly connected to one end of the studs 14. One end of the studs 14 matches the threaded grooves 12, and the studs 14 and the threaded grooves 12 are threaded together. By installing the studs 14 into the threaded grooves 12, the protective frames 9 can be connected.
[0024] In use, the protective frame 9 can be rotated to be above the first frame 3 by rotating the rotating rod 1. After that, the drive disk 11 is rotated. After the drive disk 11 rotates, it can drive the stud 14 to rotate. After the stud 14 rotates, it is driven to be installed inside the threaded groove 12, so that the two protective frames 9 are connected. This can protect the plastic above the battery. At the same time, when the protective frame 9 is opened to both sides, it increases the unfolding space, making it convenient for the legs to be placed when the electric vehicle is carrying goods, thus improving the comfort of use.
[0025] Example 2
[0026] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:
[0027] In a preferred embodiment, the first frame 3, the second frame 5, and the column 7 are fixedly connected by welding to ensure a more secure connection.
[0028] In a preferred embodiment, a limiting disc 13 is fixedly connected to the outside of the stud 14 to prevent it from detaching from the mounting hole 15 when the stud 14 is reversed and separated from the threaded groove 12, thus preventing loss.
[0029] In a preferred embodiment, both the first sheet metal plate 10 and the second sheet metal plate 6 are equipped with a plurality of locking bolts 16 extending to one side. One end of each locking bolt 16 is threaded into the mounting groove 8. Each locking bolt 16 has a drive groove on one side. The drive groove is hexagonal. The locking bolts 16 facilitate the installation of the first sheet metal plate 10 and the second sheet metal plate 6 into the mounting groove 8. The drive groove also facilitates operation with a hexagonal wrench, making it convenient to use.
[0030] In a preferred embodiment, the two protective frames 9 are fixedly installed inside the threaded groove 12 by means of studs 14. The studs 14 are installed inside the threaded groove 12 to ensure a more secure connection between the protective frames 9.
[0031] In a preferred embodiment, the protective frame 9 can be rotated 180 degrees by rotating the rotating rod 1, which makes it convenient to drive the protective frame 9 to rotate so that the protective frame 9 can be opened and used.
[0032] The working process of this utility model is as follows: First, the first sheet metal plate 10 and the second sheet metal plate 6 are installed into the mounting groove 8, and the first sheet metal plate 10 and the second sheet metal plate 6 are fixedly installed into the mounting groove 8 using locking bolts 16, which increases the strength between the first frame 3 and the second frame 5, making the electric vehicle more stable when riding. At the same time, the first sheet metal plate 10 and the second sheet metal plate 6 can play a protective role, avoiding damage to the internal wiring and mechanical parts of the frame caused by flying stones, thus providing a protective function. The above is the working principle of this all-sheet metal electric vehicle frame.
Claims
1. An all-sheet metal electric vehicle frame, comprising a frame body and a front mounting component (4), characterized in that: The main body of the vehicle frame also includes a first frame (3), a second frame (5) and pillars (7). There are four pillars (7), which are fixedly connected between the first frame (3) and the second frame (5). The front mounting part (4) is fixedly installed inside the first frame (3) and the second frame (5). The top of the first frame (3) is provided with two slots (2). The inside of each slot (2) is rotatably connected to a rotating rod (1). The outside of each rotating rod (1) is fitted with a protective frame (9). There are two connecting components between the two protective frames (9). The first frame (3), the second frame (5) and the pillars (7) are provided with a common mounting groove (8). The inside of the multiple mounting grooves (8) is installed a first sheet metal plate (10) and a second sheet metal plate (6).
2. The all-sheet metal electric vehicle frame according to claim 1, characterized in that: The first frame (3), the second frame (5), and the column (7) are fixedly connected by welding.
3. The all-sheet metal electric vehicle frame according to claim 1, characterized in that: Both of the connecting components include a mounting hole (15), a threaded groove (12), a stud (14), and a drive disc (11). The mounting hole (15) is located inside one of the protective frames (9) and extends to both sides. The threaded groove (12) is located on one side of the protective frame (9) corresponding to the mounting hole (15). The stud (14) is installed inside the mounting hole (15). The drive disc (11) is fixedly connected to one end of the stud (14). One end of the stud (14) matches the threaded groove (12), and the stud (14) and the threaded groove (12) are threaded together.
4. The all-sheet metal electric vehicle frame according to claim 3, characterized in that: The stud (14) is externally fitted with a limiting disc (13) for fixed connection.
5. The all-sheet metal frame for electric vehicles according to claim 1, characterized in that: Multiple locking bolts (16) are installed inside the first sheet metal plate (10) and the second sheet metal plate (6) and extend to one side. One end of the multiple locking bolts (16) is threaded into the mounting groove (8). A drive groove is provided on one side of the multiple locking bolts (16), and the drive groove is set in a regular hexagon.
6. The all-sheet metal electric vehicle frame according to claim 3, characterized in that: The two protective frames (9) are fixedly installed inside the threaded groove (12) by means of studs (14).
7. The all-sheet metal electric vehicle frame according to claim 1, characterized in that: The protective frame (9) can rotate 180 degrees by rotating the rotating rod (1).