A conveniently adjustable case packing mechanism
Patent Information
- Application Number
- CN202522646215.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-15
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种调节方便的装箱机构,解决了上述背景技术提出的现有设备整体高度过高,要求放置设备的房间高度必须超过3.8米,对安装环境的高度要求严苛,限制了设备的适用场景的问题
[0014]1.本设计的一种调节方便的装箱机构,通过设置机架机构、横向导轨和纵向立架等部件,通过横向导轨与机架机构的固定配合以及纵向立架与横向导轨的滑动配合关系,使得纵向立架能够通过横向导轨实现横向位移调节,同时纵向立架自身可实现纵向位移调节,本装置能够通过优化的安装结构设计降低整体高度,无需过高的安装环境即可正常使用,有效解决了现有设备对安装环境高度要求严苛、适用场景受限的问题。
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Figure CN224916318U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packing equipment, and in particular to a packing mechanism that is easy to adjust. Background Technology
[0002] Case packers are essential equipment in packaging production lines, with their packing mechanisms used to pick up materials and fill them into cases. In existing technology, the packing mechanism is typically mounted horizontally on top of the machine frame, resulting in an excessively tall overall height for the case packer, generally exceeding 3.6 meters.
[0003] The existing technology has the following drawbacks: First, the overall height of the equipment is too high, requiring the room height to exceed 3.8 meters, which imposes stringent requirements on the installation environment and limits the applicable scenarios. Second, when performing maintenance operations such as equipment installation, debugging, and replacement of timing belts, workers need to climb to the top of the frame, which is not only inconvenient but also poses a risk of falling. If tools or parts are found to be missing during the operation, workers need to climb down repeatedly to find them, further reducing work efficiency. In addition, the excessive height of the equipment also increases the difficulty of transportation, as it is difficult to accommodate ordinary containers and requires specially customized high-specification transport carriers, which increases transportation costs. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides a packing mechanism that is easy to adjust, which solves the problem mentioned in the background art that the overall height of the existing equipment is too high, requiring the room height to exceed 3.8 meters, which imposes strict requirements on the height of the installation environment and limits the applicable scenarios of the equipment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a conveniently adjustable packing mechanism, comprising a frame mechanism, a support base installed inside the frame mechanism, a transverse guide rail fixedly connected inside the frame mechanism, and a longitudinal upright installed inside the transverse guide rail. The transverse guide rail is used to support the transverse displacement of the packing structure, and the longitudinal upright is used to support the longitudinal position of the packing mechanism. The frame mechanism and the transverse guide rail together form an installation structure for the longitudinal upright.
[0006] As a further technical solution of this utility model, the transverse guide rail includes a top mounting plate, a mounting bracket, a transverse synchronous wheel, a transverse synchronous belt, a transverse driver, a movable slide, and a mounting base. The top mounting plate is provided in two locations, and the two top mounting plates are linearly arrayed and fixedly arranged at the top of the transverse guide rail. The transverse guide rail is fixedly arranged in the frame mechanism through the top mounting plate.
[0007] As a further technical solution of this utility model, the mounting bracket is provided in two places, and the two mounting brackets are symmetrically fixed at the front end of the transverse guide rail. The transverse synchronous wheel is rotatably disposed inside the mounting bracket, and a transverse synchronous belt is installed on the outer side of the transverse synchronous wheel.
[0008] As a further technical solution of this utility model, the transverse driver is installed at the front end of the mounting bracket and is used to drive the transverse synchronous wheel to rotate. The movable slide is slidably disposed at the front end of the transverse guide rail and is driven to move laterally along the front end slide groove of the transverse guide rail by the transverse synchronous belt. The mounting base is fixedly disposed at the front end of the movable slide.
[0009] As a further technical solution of this utility model, the longitudinal upright is fixedly installed at the front end of the mounting base, and the longitudinal upright includes a longitudinal driver, a longitudinal synchronous wheel, a longitudinal synchronous belt, a connecting base, a support base, a connecting pipe, and a suction cup component.
[0010] As a further technical solution of this utility model, the longitudinal driver is fixedly installed at one end of the longitudinal frame, and there are two longitudinal synchronous pulleys. One of the longitudinal synchronous pulleys is connected to the longitudinal driver, and the longitudinal synchronous belt is installed on the outside of the longitudinal synchronous pulley.
[0011] As a further technical solution of this utility model, the connecting base is connected to the longitudinal synchronous belt and drives the vertical displacement through the longitudinal synchronous belt. The support base is fixedly connected to the bottom end of the connecting base, the linear array of connecting pipes is fixedly arranged at the bottom end of the support base, and the suction cup is fixedly arranged at the bottom end of the connecting pipe.
[0012] As a further technical solution of this utility model, the frame mechanism includes support feet, a closed panel, a handle and a controller. The support feet are fixedly installed at the four corners of the bottom of the frame mechanism. The closed panel is fixedly installed at the front end of the frame mechanism. The handle is fixedly installed at the front end of the closed panel. The controller is fixedly installed at the front end of the closed panel. A packing worktable is fixedly connected to the top of the support base.
[0013] This utility model provides a conveniently adjustable packing mechanism, which has the following advantages compared with the prior art:
[0014] 1. This design provides a conveniently adjustable packing mechanism. By setting up components such as a frame mechanism, a transverse guide rail, and a longitudinal upright, and through the fixed cooperation between the transverse guide rail and the frame mechanism, and the sliding cooperation between the longitudinal upright and the transverse guide rail, the longitudinal upright can achieve lateral displacement adjustment via the transverse guide rail. At the same time, the longitudinal upright itself can achieve longitudinal displacement adjustment. This device can reduce the overall height through optimized installation structure design, and can be used normally without an excessively high installation environment. It effectively solves the problem that existing equipment has strict requirements for installation environment height and limited applicable scenarios.
[0015] 2. This design presents an easily adjustable packing mechanism. Through the integration of components such as a support base, a top-mounted mounting plate for the transverse guide rail, and a longitudinal upright, and via the installation and coordination between the support base and the frame mechanism, the transmission coordination of the transverse guide rail components, and the linkage coordination of the longitudinal upright components, workers can perform installation, debugging, and maintenance operations without climbing to high places, making operation more convenient and safer. Simultaneously, it reduces the overall size and height of the equipment, facilitating its placement in conventional transport containers. This device, through its rational structural layout, reduces maintenance difficulty and transportation costs, effectively solving the problems of inconvenient maintenance, safety risks, and high transportation costs associated with existing equipment. Attached Figure Description
[0016] Figure 1 A front view schematic diagram of a conveniently adjustable packing mechanism;
[0017] Figure 2 A front view schematic diagram of a conveniently adjustable packing mechanism;
[0018] Figure 3 A schematic diagram of the left side of a conveniently adjustable packing mechanism;
[0019] Figure 4 A top view schematic diagram of a conveniently adjustable packing mechanism;
[0020] Figure 5 A schematic diagram of a support base and connecting pipe combination structure for a conveniently adjustable packing mechanism;
[0021] Figure 6 A conveniently adjustable packing mechanism Figure 1 Enlarged structural diagram at point A in the middle.
[0022] In the diagram: 1. Frame mechanism; 101. Support foot; 1011. Enclosed panel; 1012. Handle; 1013. Controller; 2. Support base; 201. Packing workbench; 3. Transverse guide rail; 301. Top mounting plate; 3011. Mounting bracket; 3012. Transverse synchronous pulley; 3013. Transverse synchronous belt; 3014. Transverse driver; 3015. Moving slide; 3016. Mounting base; 4. Longitudinal upright; 401. Longitudinal driver; 4011. Longitudinal synchronous pulley; 4012. Longitudinal synchronous belt; 4013. Connecting base; 4014. Support platform; 4015. Connecting pipe; 4016. Suction cup. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1 - Figure 6 This utility model provides a conveniently adjustable packing mechanism technical solution, including a frame mechanism 1, a support base 2 installed inside the frame mechanism 1, a transverse guide rail 3 fixedly connected inside the frame mechanism 1, and a longitudinal upright 4 installed inside the transverse guide rail 3. The transverse guide rail 3 is used to support the transverse displacement of the packing structure, and the longitudinal upright 4 is used to support the longitudinal position of the packing mechanism. The frame mechanism 1 and the transverse guide rail 3 together form the installation structure for the longitudinal upright 4. By adopting the combined structure of the frame mechanism 1, the support base 2, the transverse guide rail 3 and the longitudinal upright 4, the functions of the transverse guide rail 3 supporting the transverse displacement of the packing structure and the longitudinal upright 4 supporting the longitudinal position of the packing mechanism are realized, and a stable installation structure for the longitudinal upright 4 is formed.
[0025] like Figure 1 As shown, the transverse guide rail 3 includes a top mounting plate 301, a mounting bracket 3011, a transverse synchronous pulley 3012, a transverse synchronous belt 3013, a transverse driver 3014, a movable slide 3015, and a mounting base 3016. There are two top mounting plates 301, which are linearly arrayed and fixed at the top of the transverse guide rail 3. The transverse guide rail 3 is fixed in the frame mechanism 1 through the top mounting plates 301. By adopting the transverse guide rail 3 structure composed of the top mounting plate 301, the mounting bracket 3011, and the transverse synchronous pulley 3012, and the design of the two top mounting plates 301 linearly arrayed and fixed at the top of the transverse guide rail 3, the stable installation function of the transverse guide rail 3 in the frame mechanism 1 is realized.
[0026] like Figure 1 As shown, there are two mounting brackets 3011, which are symmetrically fixed at the front end of the transverse guide rail 3. The transverse synchronous pulley 3012 is rotatably mounted inside the mounting bracket 3011, and a transverse synchronous belt 3013 is mounted on the outside of the transverse synchronous pulley 3012. By adopting two mounting brackets 3011 symmetrically fixed at the front end of the transverse guide rail 3, and the structure of the transverse synchronous pulley 3012 rotatably mounted inside the mounting bracket 3011 and the transverse synchronous belt 3013 mounted on its outside, a basic component installation and power transmission path are provided for transverse displacement transmission.
[0027] like Figure 1 As shown, the transverse driver 3014 is mounted on the front end of the mounting bracket 3011 and is used to drive the transverse synchronous wheel 3012 to rotate. The movable slide 3015 is slidably disposed on the front end of the transverse guide rail 3 and is driven to move laterally along the front end groove of the transverse guide rail 3 by the transverse synchronous belt 3013. The mounting base 3016 is fixedly disposed on the front end of the movable slide 3015. By using the transverse driver 3014 mounted on the front end of the mounting bracket 3011, the movable slide 3015 slidably disposed on the front end of the transverse guide rail 3, and the mounting base 3016 fixed on the front end of the movable slide 3015, the transverse driver 3014 drives the transverse synchronous wheel 3012 to rotate, and then drives the movable slide 3015 and the mounting base 3016 to move laterally along the transverse guide rail 3 by the transverse synchronous belt 3013.
[0028] like Figure 2 As shown, the longitudinal upright 4 is fixedly installed at the front end of the mounting base 3016. The longitudinal upright 4 includes a longitudinal driver 401, a longitudinal synchronous pulley 4011, a longitudinal synchronous belt 4012, a connecting base 4013, a support platform 4014, a connecting pipe 4015, and a suction cup component 4016. By adopting the longitudinal upright 4 fixed at the front end of the mounting base 3016, and the longitudinal driver 401, longitudinal synchronous pulley 4011 and other components included in the longitudinal upright 4, an integrated installation and transmission base structure is provided for the longitudinal displacement and material gripping of the packing mechanism.
[0029] like Figure 3 As shown, the longitudinal driver 401 is fixedly installed at one end of the longitudinal frame 4. There are two longitudinal synchronous pulleys 4011, one of which is connected to the longitudinal driver 401. The longitudinal synchronous belt 4012 is installed on the outside of the longitudinal synchronous pulley 4011. By using the longitudinal driver 401 fixed at one end of the longitudinal frame 4, two longitudinal synchronous pulleys 4011 (one of which is connected to the longitudinal driver 401), and the longitudinal synchronous belt 4012 installed on the outside of the longitudinal synchronous pulley 4011, the longitudinal driver 401 drives the longitudinal synchronous pulley 4011 to rotate and drives the longitudinal synchronous belt 4012 to drive the transmission.
[0030] like Figure 3 As shown, the connecting base 4013 is connected to the longitudinal synchronous belt 4012, and the longitudinal synchronous belt 4012 drives the vertical displacement. The support platform 4014 is fixedly connected to the bottom end of the connecting base 4013. The connecting pipes 4015 are linearly arrayed and fixedly arranged at the bottom end of the support platform 4014. The suction cup 4016 is fixedly arranged at the bottom end of the connecting pipes 4015. By using the connecting base 4013 connected to the longitudinal synchronous belt 4012, the support platform 4014 fixed to the bottom end of the connecting base 4013, the linear array of connecting pipes 4015 fixed to the bottom end of the support platform 4014, and the suction cup 4016 fixed to the bottom end of the connecting pipes 4015, the longitudinal synchronous belt 4012 drives the connecting base 4013, the support platform 4014, the connecting pipes 4015 and the suction cup 4016 to move vertically, thereby enabling the suction cup 4016 to grasp materials.
[0031] like Figure 1 As shown, the frame mechanism 1 includes support feet 101, a closed panel 1011, a handle 1012, and a controller 1013. The support feet 101 are fixedly installed at the four bottom corners of the frame mechanism 1, the closed panel 1011 is fixedly installed at the front end of the frame mechanism 1, the handle 1012 is fixedly installed at the front end of the closed panel 1011, and the controller 1013 is fixedly installed at the front end of the closed panel 1011. A packing workbench 201 is fixedly connected to the top of the support base 2. By adopting the frame mechanism 1 including the support feet 101, the closed panel 1011, the handle 1012, and the controller 1013, and the packing workbench 201 fixed to the top of the support base 2, the frame mechanism 1 is stably supported, the operation and control are convenient, and the function of providing a workbench surface for packing materials is realized.
[0032] The working principle of this utility model is as follows: Before the equipment is started, the frame mechanism 1 contacts the ground through the support pads 101 at the four corners of its bottom end, providing a stable support foundation for the entire packing mechanism and preventing the equipment from shaking during operation. The support base 2 is installed inside the frame mechanism 1, and the packing worktable 201 at its top is kept horizontal and used to place the materials or packaging boxes to be packed. The operator can preset the packing parameters, such as the lateral displacement distance and the longitudinal gripping height, through the controller 1013 on the closed panel 1011 at the front end of the frame mechanism 1.
[0033] When the equipment receives the start command, the transverse guide rail 3 begins to perform transverse adjustment: the transverse guide rail 3 is fixedly connected to the inner wall of the frame mechanism 1 through two top mounting plates 301 at the top, ensuring that the transverse guide rail 3 will not shift position during operation. The controller 1013 sends a drive signal to the transverse driver 3014. After the transverse driver 3014 starts, it outputs power to drive the transverse synchronous wheel 3012 in the mounting bracket 3011 connected to it to rotate. Since the transverse synchronous belt 3013 is sleeved on the outside of the transverse synchronous wheel 3012, the rotation of the transverse synchronous wheel 3012 will drive the transverse synchronous belt 3013 to drive the transverse synchronous belt 3013 to move along the length direction of the transverse guide rail 3. The movable slide 3015 is slidably connected in the slide groove at the front end of the transverse guide rail 3 and is fixedly connected to the transverse synchronous belt 3013. The transmission of the transverse synchronous belt 3013 will drive the movable slide 3015 to move synchronously along the slide groove, thereby driving the mounting base 3016 fixed at the front end of the movable slide 3015 to make transverse displacement together, realizing the transverse position adjustment of the longitudinal frame 4.
[0034] Once the longitudinal upright 4 moves to the designated lateral position above the material, it begins to perform a longitudinal gripping action. The longitudinal upright 4 is fixedly connected to the mounting base 3016 at its rear end, maintaining a stable lateral position with the mounting base 3016. The controller 1013 sends a drive signal to the longitudinal driver 401 at one end of the longitudinal upright 4. The longitudinal driver 401 starts and outputs power, driving one directly connected longitudinal synchronous pulley 4011 to rotate. Another longitudinal synchronous pulley 4011 is rotatably mounted at the other end of the longitudinal upright 4. A longitudinal synchronous belt 4012 is fitted over the two longitudinal synchronous pulleys 4011. Driven by the rotating longitudinal synchronous pulleys 4011, the longitudinal synchronous belt... The stepping belt 4012 is driven along the height direction of the longitudinal upright 4. The connecting base 4013 is fixedly connected to the longitudinal synchronous belt 4012. The transmission of the longitudinal synchronous belt 4012 will cause the connecting base 4013 to move up and down along the length direction of the longitudinal upright 4. The support platform 4014 is fixed at the bottom of the connecting base 4013 and moves up and down synchronously with the connecting base 4013. The connecting pipes 4015 arranged in a linear array at the bottom of the support platform 4014 also move accordingly, thereby driving the suction cup 4016 at the bottom of the connecting pipe 4015 to move closer to or away from the material. When the suction cup 4016 contacts the material, the suction cup 4016 generates an adsorption force to grab and fix the material, preventing the material from falling during the transfer process.
[0035] After the material is grasped, the controller 1013 sends a command to the horizontal driver 3014 again to repeat the above horizontal adjustment action, so that the vertical frame 4, carrying the grasped material, moves along the horizontal guide rail 3 to the designated position above the packing table 201. Then, the controller 1013 sends a reverse drive signal to the vertical driver 401, which drives the vertical synchronous wheel 4011 to rotate in the opposite direction. The vertical synchronous belt 4012 drives in the opposite direction, bringing the connecting base 4013, support platform 4014, connecting pipe 4015 and suction cup 4016 down synchronously, transferring the material into the packaging box on the packing table 201. Finally, the suction cup 4016 releases its suction force, completing one material packing operation. Afterwards, under the control of the controller 1013, the vertical frame 4 returns to the initial grasping position through the horizontal guide rail 3 and its own vertical adjustment, preparing for the next packing cycle. During this process, if it is necessary to adjust the packing position, the operator can modify the horizontal and vertical displacement commands in real time through the controller 1013 to achieve packing operations at different positions.
[0036] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A conveniently adjustable packing mechanism, characterized in that, The system includes a frame mechanism (1), inside which a support base (2) is installed. A transverse guide rail (3) is fixedly connected inside the frame mechanism (1), and a longitudinal upright (4) is installed inside the transverse guide rail (3). The transverse guide rail (3) is used to support the transverse displacement of the packing structure, and the longitudinal upright (4) is used to support the longitudinal position of the packing mechanism. The frame mechanism (1) and the transverse guide rail (3) together form the installation structure for the longitudinal upright (4).
2. The easily adjustable packing mechanism according to claim 1, characterized in that, The transverse guide rail (3) includes a top mounting plate (301), a mounting bracket (3011), a transverse synchronous pulley (3012), a transverse synchronous belt (3013), a transverse driver (3014), a movable slide (3015), and a mounting base (3016). There are two top mounting plates (301), which are fixedly arranged in a linear array at the top of the transverse guide rail (3). The transverse guide rail (3) is fixedly arranged in the frame mechanism (1) through the top mounting plates (301).
3. The easily adjustable packing mechanism according to claim 2, characterized in that, There are two mounting brackets (3011). The two mounting brackets (3011) are symmetrically fixed at the front end of the transverse guide rail (3). The transverse synchronous wheel (3012) is rotatably mounted inside the mounting bracket (3011). A transverse synchronous belt (3013) is installed on the outside of the transverse synchronous wheel (3012).
4. The easily adjustable packing mechanism according to claim 2, characterized in that, The transverse drive (3014) is mounted on the front end of the mounting bracket (3011) and is used to drive the transverse synchronous wheel (3012) to rotate. The movable slide (3015) is slidably disposed on the front end of the transverse guide rail (3) and is driven to move laterally along the front end groove of the transverse guide rail (3) by the transverse synchronous belt (3013). The mounting base (3016) is fixedly disposed on the front end of the movable slide (3015).
5. The easily adjustable packing mechanism according to claim 1, characterized in that, The longitudinal support frame (4) is fixedly installed at the front end of the mounting base (3016). The longitudinal support frame (4) includes a longitudinal driver (401), a longitudinal synchronous pulley (4011), a longitudinal synchronous belt (4012), a connecting base (4013), a support platform (4014), a connecting pipe (4015), and a suction cup component (4016).
6. The easily adjustable packing mechanism according to claim 5, characterized in that, The longitudinal driver (401) is fixedly installed at one end of the longitudinal frame (4). There are two longitudinal synchronous pulleys (4011). One of the longitudinal synchronous pulleys (4011) is connected to the longitudinal driver (401), and the longitudinal synchronous belt (4012) is installed on the outside of the longitudinal synchronous pulley (4011).
7. The easily adjustable packing mechanism according to claim 5, characterized in that, The connecting base (4013) is connected to the longitudinal synchronous belt (4012) and is driven to move up and down by the longitudinal synchronous belt (4012). The support platform (4014) is fixedly connected to the bottom end of the connecting base (4013). The connecting tubes (4015) are linearly arrayed and fixedly arranged at the bottom end of the support platform (4014). The suction cup (4016) is fixedly arranged at the bottom end of the connecting tubes (4015).
8. The easily adjustable packing mechanism according to claim 1, characterized in that, The frame mechanism (1) includes support feet (101), a closed panel (1011), a handle (1012), and a controller (1013). The support feet (101) are fixedly installed at the four corners of the bottom of the frame mechanism (1). The closed panel (1011) is fixedly installed at the front end of the frame mechanism (1). The handle (1012) is fixedly installed at the front end of the closed panel (1011). The controller (1013) is fixedly installed at the front end of the closed panel (1011). A packing workbench (201) is fixedly connected to the top of the support base (2).