A battery dispensing device
Patent Information
- Application Number
- CN202522638703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-12
AI Technical Summary
然而,这种方法存在明显的局限性
[0009]有益效果:本实用新型电池分料装置结构设计巧妙,电池经电池初级进入料板的进料通道进入两个一级分料轮之间,第一电机驱动一级主动齿轮转动,一级主动齿轮驱动一级从动齿轮组转动,一级从动齿轮组通过一级连接轴带动两个一级分料轮转动,左侧一级分料轮将电池分到左侧一级分料板的一级分料通道,右侧一级分料轮将电池分到右侧一级分料板的一级分料通道,分料快速、不卡料,满足生产要求。
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Figure CN224916319U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery packaging equipment, specifically to a battery dispensing device. Background Technology
[0002] In the battery production and packaging process, accurate dispensing of batteries during transit is crucial for ensuring the smooth operation of subsequent grouping, testing, and packaging processes. Current technologies generally employ pneumatic control schemes, using multiple cylinders that extend and retract in a set sequence. Their piston rods act as physical baffles, sequentially blocking and releasing batteries to achieve individual or batch dispensing. However, this method has significant limitations. First, the dispensing speed is constrained by the mechanical cycle of the cylinders (extend, hold, retract), resulting in a slow pace that is difficult to match the demands of high-speed production lines, becoming an efficiency bottleneck. Second, this rigid blocking method is highly susceptible to congestion, tilting, or even jamming at the baffle when the battery conveying speed or posture deviates slightly. This causes unstable jamming failures, requiring machine shutdown and impacting overall production efficiency, and may also scratch the battery's appearance, leading to product loss. Summary of the Invention
[0003] To address the aforementioned shortcomings of existing technologies, this utility model provides a battery material dispensing device, the specific technical solution of which is as follows: A battery feeding device includes a fixed plate, a primary battery inlet plate, and a primary feeding mechanism. The primary battery inlet plate is installed in front of the fixed plate and has a feeding channel for batteries to pass through. The primary feeding mechanism includes a first motor mounting base, a first motor, a primary drive gear, a primary driven gear set, a primary connecting shaft, a primary feeding wheel, and a primary feeding plate. The first motor mounting base is installed behind the fixed plate, and the first motor is installed in the first motor mounting base. The primary drive gear is installed on the output shaft of the first motor. The primary driven gear set consists of two meshing driven gears. The system consists of a primary driving gear meshing with one driven gear, and a primary connecting shaft connected to the center of each driven gear. The primary connecting shaft passes forward through a fixed plate and connects to a primary material distribution wheel. The outer circumference of the primary material distribution wheel is provided with multiple material distribution grooves. The outlet of the feeding channel is located between two primary material distribution wheels. The primary material distribution plate is installed in front of the fixed plate. The left and right primary material distribution plates are mirror symmetrical. The primary material distribution plate is provided with a primary material distribution channel. The left primary material distribution wheel distributes the battery to the primary material distribution channel of the left primary material distribution plate, and the right primary material distribution wheel distributes the battery to the primary material distribution channel of the right primary material distribution plate.
[0004] As a preferred embodiment of this utility model, the primary battery feed plate and the first-stage feed plate are inclined.
[0005] As a preferred embodiment of this utility model, it further includes a secondary material distribution mechanism. The secondary material distribution mechanism has two parts respectively connected to the left and right primary material distribution plates. Each secondary material distribution mechanism includes a second motor mounting base, a second motor, a secondary drive gear, a secondary driven gear set, a secondary connecting shaft, a secondary material distribution wheel, and a secondary material distribution plate. The second motor mounting base is installed behind the fixed plate, and the second motor is installed in the second motor mounting base. The secondary drive gear is installed on the output shaft of the second motor. The secondary driven gear set consists of two meshing driven gears, with the secondary drive gear meshing with one of the driven gears. The gears are connected to a secondary connecting shaft at the center of each driven gear. The secondary connecting shaft passes forward through the fixed plate and connects to the secondary distribution wheel. The outer circumference of the secondary distribution wheel is provided with multiple distribution grooves. The outlet of the primary distribution channel is located between the two secondary distribution wheels. The secondary distribution plate is installed in front of the fixed plate. The secondary distribution plate consists of a left plate, a middle plate and a right plate. The left plate and the middle plate form the secondary left distribution channel, and the middle plate and the right plate form the secondary right distribution channel. The left secondary distribution wheel distributes the battery to the secondary left distribution channel, and the right secondary distribution wheel distributes the battery to the secondary right distribution channel.
[0006] As a preferred embodiment of this utility model, it further includes a three-stage material distribution mechanism, comprising four such mechanisms: two three-stage material distribution mechanisms interlock with one two-stage material distribution mechanism. Each three-stage material distribution mechanism includes a third motor mounting base, a third motor, a third-stage drive gear, a third-stage driven gear set, a third-stage connecting shaft, a third-stage material distribution wheel, and a third-stage material distribution plate. The third motor mounting base is installed behind the fixing plate, and the third motor is installed in the third motor mounting base. The third-stage drive gear is installed on the output shaft of the third motor. The third-stage driven gear set consists of two meshing driven gears, with the third-stage drive gear meshing with one of the driven gears. Each driven gear... A three-stage connecting shaft is connected to the center of the gear. The three-stage connecting shaft passes forward through the fixed plate and connects to the three-stage distributing wheel. The outer circumference of the three-stage distributing wheel is provided with multiple distributing grooves. The outlet of the second-stage left distributing channel and the outlet of the second-stage right distributing channel are located between the two three-stage distributing wheels of the adjacent three-stage distributing mechanism, respectively. The three-stage distributing plate is installed in front of the fixed plate. The three-stage distributing plate is composed of a left side plate, a middle plate and a right side plate. The left side plate and the middle plate form a three-stage left distributing channel, and the middle plate and the right side plate form a three-stage right distributing channel. The left three-stage distributing wheel distributes the battery to the three-stage left distributing channel, and the right three-stage distributing wheel distributes the battery to the three-stage right distributing channel.
[0007] As a preferred embodiment of this utility model, it also includes a material distribution channel opening and closing mechanism, which includes a cylinder, a moving plate and a baffle block. The cylinder is installed behind the fixed plate, and the cylinder drives the moving plate to move left and right. Multiple baffle blocks are installed in the moving plate, and the baffle blocks pass through the fixed plate and are located at the outlet of the third-level left material distribution channel and the third-level right material distribution channel.
[0008] As a preferred embodiment of this utility model, a rotatable and openable transparent protective plate is installed in front of the primary battery feeding plate, the first-level feeding mechanism, the second-level feeding mechanism, and the third-level feeding mechanism.
[0009] Beneficial effects: The battery sorting device of this utility model has an ingenious structural design. The battery enters the feeding channel of the primary battery feeding plate and enters between two primary sorting wheels. The first motor drives the primary drive gear to rotate, which in turn drives the primary driven gear set to rotate. The primary driven gear set drives the two primary sorting wheels to rotate through the primary connecting shaft. The left primary sorting wheel sorts the battery into the primary sorting channel of the left primary sorting plate, and the right primary sorting wheel sorts the battery into the primary sorting channel of the right primary sorting plate. The sorting is fast and does not jam, meeting production requirements. Attached Figure Description
[0010] Figure 1 This is a three-dimensional view of the entire utility model; Figure 2 This is a perspective view of the transparent protective plate hidden behind this utility model; Figure 3 This is a perspective view of the concealed fixing plate of this utility model; Figure 4 This is a perspective view of the primary and secondary material distribution mechanisms of this utility model working together. Figure 5 This is a perspective view of the two-stage and three-stage material distribution mechanisms of this utility model working together; Figure 6 This is a perspective view of the three-stage material distribution mechanism and the material distribution channel opening and closing mechanism of this utility model. Detailed Implementation
[0011] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings: In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0012] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0013] like Figures 1-3 As shown, a battery feeding device includes a fixed plate 1, a primary battery inlet plate 2, a first-level feeding mechanism 3, a second-level feeding mechanism 4, a third-level feeding mechanism 5, and a feeding channel opening and closing mechanism 6. The primary battery inlet plate 2 is installed in front of the fixed plate 1. The primary battery inlet plate 2 is provided with a feeding channel 21 for batteries to pass through. The primary battery inlet plate 2 is connected to the first-level feeding mechanism 3. The first-level feeding mechanism 3 is connected to the second-level feeding mechanism 4. The second-level feeding mechanism 4 is connected to the third-level feeding mechanism 5. The feeding channel opening and closing mechanism 6 drives the feeding channel of the third-level feeding mechanism 5 to open or close.
[0014] like Figure 3 and 4 As shown, the primary material distribution mechanism 3 includes a first motor mounting base 31, a first motor 32, a primary drive gear 33, a primary driven gear set 34, a primary connecting shaft 35, a primary distribution wheel 36, and a primary distribution plate 37. The first motor mounting base 31 is installed behind the fixed plate 1, and the first motor 32 is installed in the first motor mounting base 31. The primary drive gear 33 is installed on the output shaft of the first motor. The primary driven gear set 34 consists of two meshing driven gears. The primary drive gear 33 meshes with one of the driven gears. Each driven gear is connected to a primary connecting shaft 35 at its center. The primary connecting shaft 35 passes forward through the fixed plate 1 and connects to the primary drive gear set 37. The primary material distribution wheel 36 has multiple material distribution grooves on its outer periphery. The outlet of the feeding channel 21 is located between two primary material distribution wheels 36. The primary material distribution plate 37 is installed in front of the fixed plate 1. The left and right primary material distribution plates 37 are mirror symmetrical. The primary material distribution plate 37 has a primary material distribution channel. The left primary material distribution wheel 36 distributes the battery to the primary material distribution channel of the left primary material distribution plate 37, and the right primary material distribution wheel 36 distributes the battery to the primary material distribution channel of the right primary material distribution plate 37. The battery initially enters the material plate 2. The primary material distribution plate 37 is tilted and the battery rolls forward. After passing through the primary material distribution mechanism 3, the battery exits from station 1 and is converted to station 2.
[0015] like Figure 3 and 5As shown, the secondary material distribution mechanism 4 has two parts that respectively connect to the left and right primary material distribution plates 37. Each secondary material distribution mechanism 4 includes a second motor mounting base 41, a second motor 42, a secondary drive gear 43, a secondary driven gear set 44, a secondary connecting shaft 45, a secondary material distribution wheel 46, and a secondary material distribution plate 47. The second motor mounting base 41 is installed behind the fixing plate 1, and the second motor 42 is installed in the second motor mounting base 41. The secondary drive gear 43 is installed on the output shaft of the second motor. The secondary driven gear set 44 consists of two meshing driven gears. The secondary drive gear 43 meshes with one of the driven gears. Each driven gear is connected to a central shaft. The secondary connecting shaft 45 passes forward through the fixed plate 1 and connects to the secondary distributing wheel 46. The secondary distributing wheel 46 has multiple distributing grooves on its outer periphery. The primary distributing channel outlet is located between the two secondary distributing wheels 46. The secondary distributing plate 47 is installed in front of the fixed plate 1. The secondary distributing plate 47 consists of a left side plate, a middle plate, and a right side plate. The left side plate and the middle plate form a secondary left distributing channel, and the middle plate and the right side plate form a secondary right distributing channel. The left secondary distributing wheel distributes the battery to the secondary left distributing channel, and the right secondary distributing wheel distributes the battery to the secondary right distributing channel. After passing through the secondary distributing mechanism 4, the battery discharge changes from station 2 to station 4.
[0016] like Figure 3 and 6 As shown, there are four three-stage material distribution mechanisms 5. Two three-stage material distribution mechanisms 5 are connected to one two-stage material distribution mechanism 4. Each three-stage material distribution mechanism 5 includes a third motor mounting base 51, a third motor 52, a three-stage driving gear 53, a three-stage driven gear set 54, a three-stage connecting shaft 55, a three-stage material distribution wheel 56, and a three-stage material distribution plate 57. The third motor mounting base 51 is installed behind the fixed plate 1, and the third motor 52 is installed in the third motor mounting base 51. The three-stage driving gear 53 is installed on the output shaft of the third motor. The three-stage driven gear set 54 consists of two meshing driven gears. The three-stage driving gear 53 meshes with one of the driven gears. Each driven gear is connected to a three-stage connecting shaft 55 at its center. The three-stage connecting shaft 55 passes forward through the fixed plate 1 and connects to the three-stage material distribution wheel 56. The outer periphery of the three-stage material distribution wheel 56 is... Multiple material distribution troughs are provided. The outlets of the secondary left material distribution channel and the secondary right material distribution channel are located between the two tertiary material distribution wheels 56 of the adjacent tertiary material distribution mechanism. That is, the outlet of the secondary left material distribution channel is located between the two tertiary material distribution wheels 56 of the tertiary material distribution mechanism; the outlet of the secondary right material distribution channel is located between the two tertiary material distribution wheels 56 of another adjacent tertiary material distribution mechanism. The tertiary material distribution plate 57 is installed in front of the fixed plate 1. The tertiary material distribution plate 57 is composed of a left side plate, a middle plate, and a right side plate. The tertiary left material distribution channel is formed between the left side plate and the middle plate, and the tertiary right material distribution channel is formed between the middle plate and the right side plate. The left tertiary material distribution wheel 56 distributes the batteries to the tertiary left material distribution channel, and the right tertiary material distribution wheel 56 distributes the batteries to the tertiary right material distribution channel. After passing through the tertiary material distribution mechanism 5, the battery discharge is changed from 4 stations to 8 stations.
[0017] like Figure 6 As shown, the material distribution channel opening and closing mechanism 6 includes a cylinder 61, a moving plate 62, and a baffle block 63. The cylinder 61 is installed behind the fixed plate 1. The cylinder 61 drives the moving plate 62 to move left and right. Multiple baffle blocks 63 are installed in the moving plate 62. The baffle blocks 63 pass through the fixed plate 1 and are located at the outlet of the third-level left material distribution channel and the third-level right material distribution channel. When the baffle blocks 63 are offset from the third-level left material distribution channel and the third-level right material distribution channel, the material distribution channel is opened. When the baffle blocks 63 block the third-level left material distribution channel and the third-level right material distribution channel, the material distribution channel is blocked.
[0018] Specifically, each of the battery primary material inlet plate 2, the first-level material distribution mechanism 3, the second-level material distribution mechanism 4, and the third-level material distribution mechanism 5 is equipped with a rotatable and openable transparent protective plate 7. Users can observe whether there is any jamming through the transparent protective plate 7, and if there is jamming, they can open the transparent protective plate 7 to clear it.
[0019] The above description is a further detailed explanation of the present utility model in conjunction with specific preferred embodiments. It should not be considered that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the protection scope of the present utility model.
Claims
1. A battery dispensing device, characterized in that: The system includes a fixed plate, a primary battery inlet plate, and a primary feeding mechanism. The primary battery inlet plate is mounted in front of the fixed plate, and it has a feeding channel for batteries to pass through. The primary feeding mechanism includes a first motor mounting base, a first motor, a primary drive gear, a primary driven gear set, a primary connecting shaft, a primary feeding wheel, and a primary feeding plate. The first motor mounting base is mounted behind the fixed plate, and the first motor is installed in the mounting base. The primary drive gear is mounted on the output shaft of the first motor. The primary driven gear set consists of two meshing driven gears. The primary drive gear meshes with one of the driven gears. Each driven gear is connected to a primary connecting shaft at its center. The primary connecting shaft passes forward through the fixed plate and connects to the primary distribution wheel. The primary distribution wheel has multiple distribution grooves on its outer circumference. The feed channel outlet is located between two primary distribution wheels. The primary distribution plate is installed in front of the fixed plate. The left and right primary distribution plates are mirror symmetrical. The primary distribution plate has a primary distribution channel. The left primary distribution wheel distributes the battery to the primary distribution channel of the left primary distribution plate, and the right primary distribution wheel distributes the battery to the primary distribution channel of the right primary distribution plate.
2. The battery dispensing device according to claim 1, characterized in that: The primary battery feed plate and the first-stage feed plate are set at an angle.
3. The battery dispensing device according to claim 2, characterized in that: It also includes a secondary material distribution mechanism, which has two parts that connect to the left and right primary material distribution plates respectively. Each secondary material distribution mechanism includes a second motor mounting base, a second motor, a secondary drive gear, a secondary driven gear set, a secondary connecting shaft, a secondary material distribution wheel, and a secondary material distribution plate. The second motor mounting base is installed behind the fixed plate, and the second motor is installed in the second motor mounting base. The secondary drive gear is installed on the output shaft of the second motor. The secondary driven gear set consists of two meshing driven gears. The secondary drive gear meshes with one of the driven gears. Each driven gear is connected to a secondary connecting shaft at its center. The secondary connecting shaft passes forward through the fixed plate and connects to the secondary material distribution wheel. The outer circumference of the secondary material distribution wheel is provided with multiple material distribution grooves. The primary material distribution channel outlet is located between the two secondary material distribution wheels. The secondary material distribution plate is installed in front of the fixed plate. The secondary material distribution plate consists of a left plate, a middle plate, and a right plate. The left plate and the middle plate form a secondary left material distribution channel, and the middle plate and the right plate form a secondary right material distribution channel. The left secondary material distribution wheel distributes the battery to the secondary left material distribution channel, and the right secondary material distribution wheel distributes the battery to the secondary right material distribution channel.
4. The battery dispensing device according to claim 3, characterized in that: It also includes a three-stage material distribution mechanism, of which there are four. Two of the three-stage material distribution mechanisms connect to one of the two-stage material distribution mechanisms. Each three-stage material distribution mechanism includes a third motor mounting base, a third motor, a third-stage drive gear, a third-stage driven gear set, a third-stage connecting shaft, a third-stage material distribution wheel, and a third-stage material distribution plate. The third motor mounting base is installed behind the fixed plate, and the third motor is installed in the third motor mounting base. The third-stage drive gear is installed on the output shaft of the third motor. The third-stage driven gear set consists of two meshing driven gears. The third-stage drive gear meshes with one of the driven gears, and each driven gear is connected to a central shaft. The three-stage connecting shaft passes forward through the fixed plate and connects to the three-stage distributing wheel. The outer circumference of the three-stage distributing wheel is provided with multiple distributing grooves. The outlet of the second-stage left distributing channel and the outlet of the second-stage right distributing channel are respectively located between the two three-stage distributing wheels of the adjacent three-stage distributing mechanism. The three-stage distributing plate is installed in front of the fixed plate. The three-stage distributing plate is composed of a left side plate, a middle plate and a right side plate. The left side plate and the middle plate form a three-stage left distributing channel, and the middle plate and the right side plate form a three-stage right distributing channel. The left three-stage distributing wheel distributes the battery to the three-stage left distributing channel, and the right three-stage distributing wheel distributes the battery to the three-stage right distributing channel.
5. The battery dispensing device according to claim 4, characterized in that: It also includes a material distribution channel opening and closing mechanism, which includes a cylinder, a moving plate and a baffle block. The cylinder is installed behind the fixed plate. The cylinder drives the moving plate to move left and right. Multiple baffle blocks are installed in the moving plate. The baffle blocks pass through the fixed plate and are located at the outlet of the third-level left material distribution channel and the third-level right material distribution channel.
6. The battery dispensing device according to claim 4, characterized in that: A rotatable, openable transparent protective plate is installed in front of the primary battery feeding plate, the first-stage feeding mechanism, the second-stage feeding mechanism, and the third-stage feeding mechanism.