Automatic ceramic tile adhesive filling equipment

Abstract

The utility model relates to a kind of ceramic tile glue automatic filling equipment, including film placing mechanism, rack and be provided on the filling hopper of rack, filling hopper is equipped with feed inlet, the top of filling hopper is equipped with discharge motor, the rotary shaft of discharge motor is fixedly connected with driving shaft, the bottom end of driving shaft is connected with the discharge screw rod for being equipped in the discharge port of filling hopper, rack is also equipped with the film bagging mechanism located below filling hopper, film bagging mechanism includes the bag cylinder forming frame of the ''V'' type and the bag cylinder heat-sealing mechanism being provided below bag cylinder forming frame, bag cylinder heat-sealing mechanism is equipped with a pair of bag pressing roller respectively on the upper side and the lower side, rack is equipped with the roller drive motor of driving bag pressing roller rotation, bag cylinder heat-sealing mechanism is longitudinally heat-sealed and is adhered into bag cylinder with two sides of film, and bag cylinder is segmented and transversely heat-sealed into packaging bag unit, the bottom of bag cylinder forming frame is also connected with discharge cylinder, rack is also equipped with the guide chute of connecting the discharge port of filling hopper and discharge cylinder.

Description

Technical Field

[0001] This utility model relates to the field of automatic filling technology, specifically an automatic tile adhesive filling device. Background Technology

[0002] In the current field of large-scale tile adhesive production, tube-type filling equipment has become the mainstream choice for many small and medium-sized production enterprises and regional manufacturers due to its core advantages: lower equipment purchase and maintenance costs, and good material sealing after the powdered tile adhesive is introduced into the packaging bag through the tube, making it less prone to moisture absorption and clumping during transportation.

[0003] However, existing tube-type filling equipment suffers from insurmountable technical flaws in the core of the production process—continuous filling. Limited by the traditional step-by-step design of "single bag positioning - tube insertion and filling - tube removal and bag transfer," this type of equipment struggles to establish a coherent automated production chain: after each bag of tile adhesive is filled, manual repositioning of the empty bag under the tube is required, along with transferring the filled bag to the next process. This intermittent production mode not only significantly increases the frequency of manual intervention, leading to a higher proportion of labor costs, but also severely restricts production efficiency. Utility Model Content

[0004] To address the aforementioned issues, this utility model provides an automatic tile adhesive filling device that adopts a fully automated continuous production mode, significantly reducing manual intervention and waiting time between processes, thereby greatly improving production efficiency and meeting the needs of large-scale production.

[0005] An automatic tile adhesive filling device includes a film feeding mechanism, a frame, and a filling hopper mounted on the frame. The filling hopper has a feed inlet, and a discharge motor is located at the top of the hopper. A drive shaft is fixedly connected to the rotating shaft of the discharge motor, and a discharge screw located at the discharge inlet of the filling hopper is connected to the bottom end of the drive shaft. The frame also includes a film bagging mechanism located below the filling hopper. The film bagging mechanism includes a "V"-shaped bag forming frame and a bag heat-sealing mechanism located below the bag forming frame. The bag tube heat sealing mechanism has a pair of pressing rollers on the upper and lower sides respectively. The frame is equipped with a roller drive motor to drive the pressing rollers to rotate. The film feeding mechanism feeds out the film, and the film wraps around the bag tube forming frame from both sides. The two sides of the film are attached and clamped by the pressing rollers. The bag tube heat sealing mechanism heat seals the two sides of the film longitudinally to form a bag tube and heat seals the bag tube in sections laterally to form packaging bag units. The bottom of the bag tube forming frame is also connected to a feeding cylinder. The frame is also equipped with a discharge port connecting the filling hopper and the feeding cylinder guide groove.

[0006] Furthermore, the filling hopper is equipped with multiple feed inlets, and a stirring motor is located at the top of the hopper. A stirring shaft, rotatably connected to and driven by the stirring motor, is mounted on the drive shaft. This allows for the simultaneous addition of multiple different raw materials or additives to meet the production needs of different tile adhesive formulations.

[0007] Furthermore, the bag heat-sealing mechanism includes mutually perpendicular vertical heat-sealing blocks, horizontal heat-sealing blocks, and heat-sealing cylinders that drive the vertical and horizontal heat-sealing blocks to open and close. The film passes through the bag forming frame, and its two sides are clamped into a cylindrical shape by pressure rollers. The heat-sealing cylinder drives the vertical and horizontal heat-sealing blocks to close. The vertical heat-sealing blocks heat-seal the two sides of the film to form a bag tube, while the horizontal heat-sealing blocks simultaneously heat-seal the bag tube horizontally into a packaging bag unit.

[0008] Furthermore, a film shaping block is provided on the lower outer side of the bag forming frame with a clearance fit. The film passes through the gap between the film shaping block and the bag forming frame and wraps around both sides of the bag forming frame. The film shaping block further shapes the film, making the film fit more closely around both sides of the bag forming frame, ensuring that the formed bag has a regular shape.

[0009] Furthermore, the film feeding mechanism includes an external film feeding roll and a tension support mounted on the frame. The tension support is equipped with a film winding roller assembly and a tension adjusting roller that moves vertically up and down on the tension support. The film fed from the film feeding roll passes through the tension adjusting roller and the film winding roller assembly before being delivered to the bag forming frame. The tension adjusting roller slides up and down on the tension support to adjust the film tension, maintaining a suitable tension. After the film undergoes tension adjustment by the tension adjusting roller, it passes through the film winding roller assembly. The film winding roller assembly guides the film's direction and further stabilizes the film transport, ensuring that the film is transported stably and smoothly to the subsequent bag forming frame, providing a good foundation for subsequent bag-making processes.

[0010] Furthermore, a segmented cutting mechanism is installed on the frame below the bag heat sealing mechanism. The segmented cutting mechanism includes a cutting knife holder and a clamping block driving cylinder and a cutting blade driving cylinder installed on the cutting knife holder. The cutting knife holder is provided with a cutting seat, and the cutting seat is provided with a knife groove and a cutting blade driven by the cutting blade driving cylinder is provided in the knife groove. A clamping block that cooperates with the cutting seat to clamp the packaging bag unit is fixedly connected to the telescopic rod of the clamping block driving cylinder. The clamping block is provided with a cutting groove corresponding to the cutting blade.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This equipment realizes fully automated continuous production of film feeding, bag making, filling, heat sealing and cutting. Compared with the traditional equipment that feeds and fills packaging bags one by one, it greatly reduces manual intervention and waiting time between processes, significantly improves production efficiency, and meets the needs of large-scale production. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the filling hopper in this utility model.

[0015] Figure 3 This is a schematic diagram of the structure of the bag tube forming frame of this utility model.

[0016] Figure 4 This is a schematic diagram of the structure of the heat-sealing mechanism for the middle bag tube in this utility model.

[0017] Figure 5 This is a schematic diagram of the structure of the medium-pressure bag roller of this utility model.

[0018] Figure 6 This is a schematic diagram of the tension support structure in this utility model.

[0019] Figure 7 This is a schematic diagram of the segmented cutting structure in this utility model.

[0020] The components include: 1. Frame; 2. Filling hopper; 3. Feed inlet; 4. Discharge motor; 5. Drive shaft; 6. Discharge screw; 8. Bag forming frame; 9. Bag heat sealing mechanism; 10. Bag pressing roller; 11. Roller drive motor; 12. Feeding cylinder; 13. Guide trough; 14. Stirring motor; 15. Stirring shaft; 16. Cover plate; 17. Bushing; 18. First stage stirring rod; 19. Second stage stirring rod; 20. Vertical heat sealing block; 21. Horizontal heat sealing block; 22. Heat sealing cylinder; 23. Film shaping block; 24. Connecting bracket; 25. Ear piece; 26. Film unwinding roll; 27. Tension bracket; 28. Film winding roller group; 29. ​​Tension adjusting roller; 30. Film unwinding motor; 31. Unwinding roller group; 32. Segmented cutting mechanism; 33. Cutting knife holder; 34. Clamping block drive cylinder; 35. Cutting knife drive cylinder; 36. Cutting seat; 37. Cutting blade; 38. Clamping block; 39. Cutting groove; 40. Discharge slide plate. Detailed Implementation

[0021] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0022] like Figures 1-7As shown, an automatic tile adhesive filling device includes a film feeding mechanism, a frame 1, and a filling hopper 2 mounted on the frame 1. The filling hopper 2 has a feed inlet 3, and a discharge motor 4 is mounted on the top of the filling hopper 2. A drive shaft 5 is fixedly connected to the rotating shaft of the discharge motor 4, and a discharge screw 6 located at the discharge inlet of the filling hopper 2 is connected to the bottom end of the drive shaft 5. The frame 1 also has a film bagging mechanism located below the filling hopper 2. The film bagging mechanism includes a "V"-shaped bag forming frame 8 and a bag heat sealing mechanism 9 located below the bag forming frame 8. The bag tube heat sealing mechanism 9 has a pair of pressing rollers 10 on its upper and lower sides respectively. The frame 1 is equipped with a roller drive motor 11 that drives the pressing rollers 10 to rotate. The film feeding mechanism feeds out the film, and the film wraps around the bag tube forming frame 8 from both sides. The two sides of the film are attached and clamped by the pressing rollers 10. The bag tube heat sealing mechanism 9 heat seals the two sides of the film longitudinally to form a bag tube and heat seals the bag tube in sections laterally to form a packaging bag unit. The bottom of the bag tube forming frame 8 is also connected to a feeding cylinder 12. The frame 1 is also equipped with a material guide groove 13 that connects the discharge port of the filling hopper 2 to the feeding cylinder 12. Specifically, the film-releasing mechanism releases the film, which passes through the bag forming frame 8. The two sides of the film are clamped by the bag-pressing rollers 10 to form a tube shape. Then, the film passes through the bag heat-sealing mechanism 9 for longitudinal and transverse heat sealing to form a bag tube that can hold the tile adhesive material. The discharge screw 6 in the filling hopper 2 rotates and extrudes the tile adhesive material. The tile adhesive material falls through the guide trough 13 into the feeding cylinder 12 and then into the bag tube for filling. After filling, the bag tube descends, and the bag heat-sealing mechanism 9 heat-seals the bag opening to form a complete packaging bag unit, while also making the bag tube to be filled in the next stage.

[0023] In this embodiment, the filling hopper 2 is provided with multiple feed inlets 3, and a stirring motor 14 is also provided on the top of the filling hopper 2. A stirring shaft 15, which is rotatably connected to the drive shaft 5 and driven by the stirring motor 14, is sleeved on the drive shaft 5. This facilitates the simultaneous addition of multiple different raw materials or additives to meet the production needs of different tile adhesive formulations. Specifically, the filling hopper 2 is provided with a cover plate 16, the feed inlets 3 are located on the cover plate 16, the discharge motor 4 and the stirring motor 14 are respectively fixed on the cover plate 16, the drive shaft 5 is provided with a bushing 17 that rotatably engages with it, and the stirring shaft 15 is fixed on the bushing 17. The stirring motor 14 uses a synchronous belt to drive the shaft 5, thereby driving the stirring shaft 15 to rotate. The stirring shaft 15 is fixedly connected with a first stirring rod 18 and a second stirring rod 19 that match the internal shape of the filling hopper 2. The first stirring rod 18 is located in the upper section of the filling hopper 2, and the second stirring rod 19 is located in the lower section of the filling hopper 2. The segmented stirring structure makes the material mixing more uniform. Furthermore, each feed inlet 3 can be equipped with a flow control valve, thereby adjusting and controlling the addition ratio of different components and improving the applicability of the equipment.

[0024] In this embodiment, the bag heat-sealing mechanism 9 includes vertical heat-sealing blocks 20 and horizontal heat-sealing blocks 21 that are perpendicular to each other, and a heat-sealing cylinder 22 that drives the vertical heat-sealing blocks 20 and horizontal heat-sealing blocks 21 to open and close. Specifically, the film passes through the bag forming frame 8, and the two sides of the film are clamped by the bag pressing rollers 10 to form a cylindrical shape. The heat-sealing cylinder 22 drives the vertical heat-sealing blocks 20 and horizontal heat-sealing blocks 21 to close. The vertical heat-sealing blocks 20 heat-seal the two sides of the film to form a bag tube, while the horizontal heat-sealing blocks 21 simultaneously heat-seal the bag tube horizontally to form a packaging bag unit.

[0025] In this embodiment, a film shaping block 23 is provided on the lower outer side of the bag forming frame 8 with a clearance fit. The film passes through the gap between the film shaping block 23 and the bag forming frame 8 and surrounds both sides of the bag forming frame 8. Specifically, as shown... Figure 3 As shown, the bag forming frame 8 has connecting brackets 24 on both sides, and the film shaping block 23 has ear pieces 25 on both sides that connect to the connecting brackets 24. After the film is released by the film feeding mechanism, the film passes through the gap between the film shaping block 23 and the bag forming frame 8, is shaped into a cylindrical shape, and then falls naturally. The bag pressing roller 10 clamps the two sides of the film and is driven by the roller drive motor 11 to rotate and feed the film. Then, the film is heat-sealed by the bag heat sealing mechanism 9. The film shaping block 23 further shapes the film, making the film fit more closely around the two sides of the bag forming frame 8, ensuring that the formed bag has a regular shape.

[0026] In this embodiment, the film feeding mechanism includes an external film feeding roll 26 and a tension support 27 mounted on the frame 1. The tension support 27 is equipped with a film winding roller assembly 28 and a tension adjusting roller 29 that moves vertically up and down on the tension support 27. The film fed from the film feeding roll 26 passes through the tension adjusting roller 29 and the film winding roller assembly 28 before being sent to the bag forming frame 8. Specifically, as shown... Figure 6 As shown, the tension adjusting roller 29 slides and rises and falls on the tension support 27 to adjust the film tension and keep the film at a suitable tension. The tension support 27 is also equipped with a film feeding motor 30 and a feeding roller group 31 driven by the film feeding motor 30. The feeding roller group 31 pulls the film on the film roll 26 to feed the film. After the tension is adjusted by the tension adjusting roller 29, the film passes through the film winding roller group 28. The film winding roller group 28 plays the role of guiding the direction of the film and further stabilizing the film conveying, ensuring that the film can be stably and flatly conveyed to the subsequent bag forming frame 8, providing a good foundation for the subsequent bag making process.

[0027] In this embodiment, a segmented cutting mechanism 32 is also provided below the bag heat sealing mechanism 9 and mounted on the frame 1. The segmented cutting mechanism 32 includes a cutting blade holder 33 and a clamping block driving cylinder 34 and a cutting blade driving cylinder 35 mounted on the cutting blade holder 33. A cutting seat 36 is provided on the cutting blade holder 33. A cutting groove is provided on the cutting seat 36 and a cutting blade 37 driven by the cutting blade driving cylinder 35 is provided in the cutting groove. A clamping block 38 is fixedly connected to the telescopic rod of the clamping block driving cylinder 34 to cooperate with the cutting seat 36 to clamp the packaging bag unit. A cutting groove 39 corresponding to the cutting blade 37 is provided on the clamping block 38. When the packaging bag unit, after filling and heat sealing, moves to the segmented cutting mechanism 32, the clamping block 38 drives the cylinder 34 to push the clamping block 38, so that the clamping block 38 cooperates with the cutting seat 36 to clamp and fix the packaging bag unit, ensuring that the packaging bag unit will not move during the cutting process. Then, the cutting blade driving cylinder 35 drives the cutting blade 37 to extend from the cutting groove, precisely cutting the packaging bag unit according to the set length to obtain individual finished packaging bags. Furthermore, a discharge slide plate 40 is provided below the segmented cutting mechanism 32, which is inclined and fixed on the frame 1.

[0028] The working principle of this utility model is as follows: The film feeding mechanism begins to release the film from the film feeding roll 26. The film passes through the tension adjusting roller 29 and the film winding roller group 28 in sequence. Under the synergistic action of the tension adjusting roller 29 and the film winding roller group 28, the film is transported to the bag forming frame 8 in a stable state. The film wraps around the "V"-shaped bag forming frame 8 from both sides, and the bag pressing rollers 10 clamp the two sides of the film to initially form a tube shape. At the same time, the film passes through the gap between the film shaping block 23 and the bag forming frame 8. The film shaping block 23 shapes the film to ensure that the film surrounds both sides of the bag forming frame 8. The bag heat sealing mechanism 9 is started. The vertical heat sealing block 20, driven by the heat sealing cylinder 22, longitudinally heat seals the two sides of the film to form a bag tube. At the same time, the horizontal heat sealing block 21 closes to heat seal the bottom of the bag tube. At this time, one bag making process is completed. The stirring motor 14 in the filling hopper 2 drives the stirring shaft 15 to stir the material to ensure that the material is mixed evenly. The discharge motor 4 drives the discharge screw 6 to squeeze out the mixed tile adhesive material. The material enters the discharge cylinder 12 through the guide chute 13 and then falls from the discharge cylinder 12 into the pre-made bag for filling. As the filled bag continues to descend, the horizontal heat-sealing block 21 of the bag heat-sealing mechanism 9 closes again to heat-seal the bag opening of the filled bag and the bottom of the next section of the bag. At the same time, the vertical heat-sealing block 20 heat-seals the side of the next section of the bag. Through the multiple closing of the horizontal heat-sealing block 21 and the vertical heat-sealing block 20, the film is heat-sealed to form multiple continuous packaging bag units containing tile adhesive material. The packaging bag unit containing the tile adhesive material moves to the segmented cutting mechanism 32. The clamping block 38 drives the cylinder 34 to drive the clamping block 38 to cooperate with the cutting seat 36 to clamp the packaging bag unit. The cutting blade driving cylinder 35 drives the cutting blade 37 to cut the packaging bag unit, obtaining an independent finished packaging bag, thus completing the entire automatic filling and packaging process of the tile adhesive.

[0029] The beneficial effects of this utility model are as follows: This equipment realizes fully automated continuous production of film feeding, bag making, filling, heat sealing and cutting. Compared with the traditional equipment that feeds and fills packaging bags one by one, it greatly reduces manual intervention and waiting time between processes, significantly improves production efficiency, and meets the needs of large-scale production.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An automatic tile adhesive filling device, comprising a film feeding mechanism, a frame, and a filling hopper mounted on the frame, characterized in that, The filling hopper is equipped with a feed inlet, and a discharge motor is located at the top of the filling hopper. A drive shaft is fixedly connected to the rotating shaft of the discharge motor, and a discharge screw located at the discharge outlet of the filling hopper is connected to the bottom end of the drive shaft. The frame is also equipped with a film bag forming mechanism located below the filling hopper. The film bag forming mechanism includes a "V"-shaped bag forming frame and a bag heat sealing mechanism located below the bag forming frame. A pair of bag pressing rollers are provided on the upper and lower sides of the bag heat sealing mechanism. A roller drive motor is provided inside the frame to drive the bag pressing rollers to rotate. The film feeding mechanism feeds out the film, and the film wraps around the bag forming frame from both sides. The two sides of the film are adhered and clamped by the bag pressing rollers. The bag heat sealing mechanism longitudinally heat seals the two sides of the film to form a bag and then transversely heat seals the bag into packaging bag units in sections. A feeding cylinder is also connected to the bottom of the bag forming frame. The frame is also equipped with a guide groove connecting the discharge outlet of the filling hopper and the feeding cylinder.

2. The automatic tile adhesive filling equipment according to claim 1, characterized in that, The filling hopper is equipped with multiple feed inlets, and the top of the filling hopper is also equipped with a stirring motor. A stirring shaft is rotatably connected to the driving shaft and driven by the stirring motor.

3. The automatic tile adhesive filling equipment according to claim 1, characterized in that, The bag heat sealing mechanism includes vertical heat sealing blocks and horizontal heat sealing blocks that are perpendicular to each other, as well as heat sealing cylinders that drive the vertical heat sealing blocks and horizontal heat sealing blocks to open and close.

4. The automatic tile adhesive filling equipment according to claim 1, characterized in that, The lower outer side of the bag forming frame is provided with a film shaping block that fits with it with a gap. The film passes through the gap between the film shaping block and the bag forming frame and surrounds both sides of the bag forming frame.

5. The automatic tile adhesive filling equipment according to claim 1, characterized in that, The film feeding mechanism includes an external film feeding roll and a tension support mounted on the frame. The tension support is equipped with a film winding roller assembly and a tension adjusting roller that moves vertically up and down on the tension support. After the film is fed out of the film from the film feeding roll, it passes through the tension adjusting roller and the film winding roller assembly and is sent to the bag forming frame.

6. The automatic tile adhesive filling equipment according to claim 1, characterized in that, Below the bag heat sealing mechanism is a segmented cutting mechanism mounted on the frame. The segmented cutting mechanism includes a cutting blade holder and a clamping block driving cylinder and a cutting blade driving cylinder mounted on the cutting blade holder. The cutting blade holder is equipped with a cutting seat, and the cutting seat is equipped with a blade groove and a cutting blade driven by the cutting blade driving cylinder is located in the blade groove. A clamping block that cooperates with the cutting seat to clamp the packaging bag unit is fixedly connected to the telescopic rod of the clamping block driving cylinder. The clamping block is equipped with a cutting groove corresponding to the cutting blade.

Images