A boxing device suitable for different size battery packs

CN224916380UActive Publication Date: 2026-10-30XCMG XUZHOU TRUCK MOUNTED CRANE CO LTD
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Patent Information

Application Number
CN202522520607.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-10-30
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

[0004]经对现有技术进行调研后发现,当前电池包入箱装置存在以下两大关键技术缺陷:其一,入箱精准度及作业效率偏低

Benefits of technology

[0045]本实用新型中通过在升降组件的顶表面设置定位单元,该定位单元包括多个同轴设置的定位单元,各定位单元均沿X轴方向延伸,且与升降组件可拆卸连接,用于对不同尺寸的电池包进行定位。当需要对大尺寸的电池包进行定位(即限位)时,直接拆除用于定位小尺寸的定位单元即可,进而实现对不同尺寸的电池包进行精准入箱,无需拆解更换核心部件,规格切换仅需 15-20 分钟,大幅缩短切换时间,减少生产中断,大大提升电池包入箱的作业效率。

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Abstract

The utility model discloses a kind of boxing device suitable for different size battery pack, comprising: mounting seat;Lifting assembly, with the mounting seat is connected, and can be lifted in Z axis direction relative to the mounting seat;Positioning assembly, located in the top surface of the lifting assembly, including multiple coaxial positioning units, each positioning unit is extended along X axis direction, and with lifting assembly detachably connected, for the battery pack of different size is positioned;Conveying assembly, with the lifting assembly sliding connection, can be moved in X axis direction along the lifting assembly, battery pack in positioning unit is pushed into box body;Detection assembly, for detecting whether lifting assembly and conveying assembly move to preset position;Control unit, with the lifting assembly, detection assembly and conveying assembly respectively connected.The utility model can realize the accurate boxing of different size battery pack, greatly improve the operation efficiency of battery pack boxing.
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Description

Technical Field

[0001] This utility model belongs to the field of battery production equipment technology, specifically relating to a box-loading device suitable for battery packs of different sizes. Background Technology

[0002] In the large-scale production process of new energy power batteries, the packaging process after battery pack assembly is a core step in ensuring the safety of battery pack transportation and storage. This process requires the smooth transfer of the battery pack into the packaging box, and there are rigid requirements for the accuracy and efficiency of the packaging operation. If the battery pack collides with the inner wall of the packaging box or if there is a positioning deviation during the packaging process, it will directly lead to damage to the outer shell of the battery pack and damage to the internal cells, resulting in product quality defects and subsequent safety hazards. Inefficient packaging operations will create a bottleneck in production line capacity and restrict the improvement of the efficiency of large-scale production.

[0003] With the iteration of power battery technology, the size and weight parameters of different battery pack specifications (such as the Pack 2.0 series and Pack 3.0 series) vary significantly. Specifically, the Pack 3.0 battery pack is 50-80mm longer, 30-50mm wider, and 10-15kg heavier than the Pack 2.0. Furthermore, in actual production scenarios, there are differences in the stacking height of packaging boxes and the height of production line conveyors, and the required loading height for different battery pack specifications varies, further posing diverse requirements for the height adaptability of the loading device.

[0004] A review of existing technologies revealed two major technical deficiencies in current battery pack loading devices: First, low loading accuracy and operational efficiency. Some devices lack reliable positioning and guiding mechanisms, leading to battery pack misalignment and jamming during transport to the packaging box. This not only reduces the number of packs loaded per unit time but also fails to guarantee precise centered placement within the box, significantly increasing the risk of damage. Second, limited height adaptability. Existing battery pack loading devices often employ fixed-height designs or only allow for minor height adjustments through mechanical disassembly, failing to flexibly adapt to diverse height requirements in different scenarios. Even those few devices with height adjustment capabilities suffer from cumbersome and time-consuming processes. Furthermore, limited by their single-specification compatibility, switching battery pack specifications requires 2-3 operators to disassemble and replace core components such as the positioning unit and conveyor rollers, taking 1.5-2 hours and disrupting production. This reduces overall production efficiency and increases labor costs and component wear probability.

[0005] The aforementioned technical deficiencies mean that existing battery pack loading devices cannot meet the flexible production requirements of precise loading, efficient operation, and wide range of height adaptability in large-scale production. Utility Model Content

[0006] To address the aforementioned problems, this utility model proposes a battery pack loading device suitable for different sizes, which can accurately load battery packs of different sizes into the box, greatly improving the efficiency of the loading operation.

[0007] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0008] A battery pack loading device suitable for different sizes includes:

[0009] Mounting base;

[0010] A lifting assembly is connected to the mounting base and can be raised or lowered relative to the mounting base in the Z-axis direction;

[0011] A positioning component is disposed on the top surface of the lifting component, including multiple coaxially arranged positioning units, each positioning unit extending along the X-axis direction and detachably connected to the lifting component, for positioning battery packs of different sizes;

[0012] The conveying component is slidably connected to the lifting component and can move along the lifting component in the X-axis direction to push the battery pack located in the positioning unit into the box.

[0013] The detection component is used to detect whether the lifting component and the conveying component have moved to the preset position;

[0014] The control unit is connected to the lifting assembly, the detection assembly, and the conveying assembly, respectively.

[0015] Optionally, each positioning unit has the same structure and includes:

[0016] The first and second positioning plates are positioned opposite each other, and the distance between them is the same as the width of the battery pack to be placed in the box.

[0017] A lateral positioning block, connected to the conveying assembly, is used to contact the end of the battery pack to be placed into the box along its length.

[0018] Optionally, the lateral positioning block is made of a flexible material.

[0019] Optionally, the conveying assembly includes a conveyor frame and a conveying assembly drive component;

[0020] The conveyor frame is provided with a sliding groove for cooperating with the slide rail provided on the lifting assembly;

[0021] The conveying component drive unit is mounted on the lifting component, and its output end is connected to the conveying frame to drive the conveying frame to slide along the X-axis on the lifting component. Its control end is connected to the control unit.

[0022] Optionally, the lifting assembly includes:

[0023] The lifting platform is equipped with slide rails for cooperating with the slide troughs on the conveyor frame;

[0024] The lead screw drive component is mounted on the mounting base, and its control terminal is electrically connected to the control unit.

[0025] The lifting screw is connected to the screw drive component and to the lifting platform. The screw drive component drives the lifting screw to adjust the height of the lifting platform.

[0026] Optionally, the lifting platform is further provided with a number of rollers arranged sequentially along the X-axis at the part corresponding to the positioning unit. The rollers are used to support the battery pack to be placed into the box.

[0027] Optionally, the battery pack loading device further includes a support leg assembly, the support leg assembly comprising:

[0028] The support leg is connected to the mounting base;

[0029] The outrigger drive component has its output end connected to the outrigger and is used to drive the outrigger to move the mounting base up and down in the Z-axis direction. Its control end is electrically connected to the control unit.

[0030] Optionally, the detection component includes: a leg proximity switch, which is installed on the extension and retraction path of the leg and its output terminal is electrically connected to the control unit. The leg proximity switch is used to detect the extension and retraction distance of the leg in real time and to send a feedback signal to the control unit when the leg reaches the set extension and retraction amount.

[0031] Optionally, the detection component includes:

[0032] The limit switch for raising the lifting assembly is installed on the mounting base and is used to detect whether the lifting assembly has been raised to the preset position and to feed the detection result back to the control unit.

[0033] And / or, a limit switch for the lowered position, installed at the bottom of the mounting base, is used to detect whether the lifting component has fallen to the preset position and to feed the detection result back to the control unit;

[0034] And / or, a grating sensor, mounted around the mounting base, is used to detect when an object enters the box-entry device and to send feedback to the control unit;

[0035] And / or, a laser light, installed on the edge of the lifting assembly, to detect whether the lifting assembly is in a horizontal position;

[0036] And / or, receive a position limit switch, installed on the conveying assembly, used to detect whether the conveying assembly has moved to a preset recycling position and feed back to the control unit;

[0037] And / or, a proximity switch is pushed to the position and installed on the conveying assembly to detect whether the conveying assembly has moved to a preset working position and to provide feedback to the control unit; the retraction position and the working position are the two ends of the moving path of the conveying assembly along the X-axis, respectively.

[0038] Optionally, the mounting base includes: a mounting frame, and a base plate with a hollow structure located below the mounting frame;

[0039] The box-loading device also includes a lifting component drive unit;

[0040] The lifting component drive unit is mounted on the base plate, and its output end is connected to the mounting frame, which is used to drive the lifting component to move along the Y-axis direction with the conveying component.

[0041] The detection component includes:

[0042] The first limit switch is installed on the lifting assembly and is used to detect whether the conveying assembly has run to the preset first stop position in the Y-axis direction and to feed the detection result back to the control unit.

[0043] And / or, a second stop limit switch is installed on the lifting assembly to detect whether the conveying assembly has moved to a preset second stop position in the Y-axis direction and to feed the detection result back to the control unit; the first stop position and the second stop position are arranged opposite to each other on both sides of the lifting assembly, and are the two ends of the moving path of the conveying assembly along the Y-axis.

[0044] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0045] This invention utilizes a positioning unit on the top surface of a lifting assembly. This positioning unit comprises multiple coaxially arranged positioning units, each extending along the X-axis and detachably connected to the lifting assembly. It is used to position battery packs of different sizes. When positioning (i.e., limiting) a large battery pack is required, the positioning unit used for positioning the smaller pack can be directly removed. This enables precise placement of battery packs of different sizes into the box without disassembling or replacing core components. Specification switching takes only 15-20 minutes, significantly reducing changeover time, minimizing production interruptions, and greatly improving the efficiency of battery pack placement.

[0046] Based on the structure in this utility model, the position of the lifting component and the conveying component can be detected in real time by the detection component, and in cooperation with the control unit, the lifting component and the conveying component can be controlled in a coordinated manner. This enables precise loading of battery packs of different sizes into the box, and can effectively improve the stability and safety of the loading process, avoiding collision damage to the battery packs.

[0047] This invention also utilizes a lifting component, or a lifting component in conjunction with a support leg assembly, to lift the battery pack to be placed in the box to a preset height, covering a wider range of box placement heights. It can automatically lift and lower to a designated height position, accurately connect to packaging boxes of different stacking heights, and adapt to diverse production scenario needs. Attached Figure Description

[0048] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0049] Figure 1 This is a front view of a battery pack loading device according to an embodiment of the present invention;

[0050] Figure 2 for Figure 1 A bottom view of the battery pack loading device;

[0051] Figure 3 This is a perspective view of the lifting component and the conveying component cooperating in one embodiment of the present invention;

[0052] Figure 4 This is a perspective view of a battery pack loading device according to an embodiment of the present invention;

[0053] The components are: 1-mounting base, 2-grating sensor, 3-screw drive component, 4-lifting assembly, 5-outrigger assembly, 6-lift-to-position limit switch, 7-control unit, 8-lifting platform, 9-outrigger proximity switch, 10-conveyor drive component, 11-lifting assembly drive component, 12-lifting motor, 13-second-position limit switch, 14-first-position limit switch, 15-push-to-position proximity switch, 16-laser light, 17-receive-to-position limit switch, 18-fall-to-position limit switch, 19-first positioning plate, 20-second positioning plate, 21-lateral positioning block, 22-conveyor frame, 23-lifting screw, 24-roller, 25-steering gear. Detailed Implementation

[0054] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the scope of protection of this utility model.

[0055] In the description of this utility model patent, it should be noted that the terms "upper", "lower", "left", "right", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model patent.

[0056] In the description of this utility model patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0057] The application principle of this utility model will be described in detail below with reference to the accompanying drawings.

[0058] Example 1

[0059] This invention provides a battery pack loading device suitable for different sizes, such as... Figures 1-4 As shown, it includes:

[0060] Mounting base 1;

[0061] The lifting assembly 4 is connected to the mounting base 1 and can be raised and lowered relative to the mounting base 1 in the Z-axis direction;

[0062] A positioning component is provided on the top surface of the lifting component 4, including multiple coaxially arranged positioning units. Each positioning unit extends along the X-axis direction and is detachably connected to the lifting component 4, and is used to position battery packs of different sizes.

[0063] The conveying component is slidably connected to the lifting component 4 and can move along the lifting component 4 in the X-axis direction to push the battery pack located in the positioning unit into the box.

[0064] The detection component is used to detect whether the lifting component 4 and the conveying component have moved to the preset position;

[0065] The control unit 7 is connected to the lifting assembly 4, the detection assembly, and the conveying assembly, respectively.

[0066] Based on the above solution, when positioning (i.e., limiting) large-sized battery packs is required, the positioning unit used for positioning smaller-sized packs can be directly removed. This enables precise placement of battery packs of different sizes into the box without disassembling or replacing core components. Specification switching takes only 15-20 minutes, significantly reducing changeover time, minimizing production interruptions, and greatly improving the efficiency of the box-loading operation. Furthermore, the detection components can monitor the positions of the lifting assembly 4 and the conveying assembly in real time, and work in conjunction with the control unit 7 to coordinate the control of the lifting assembly 4 and the conveying assembly. This allows for precise placement of battery packs of different sizes into the box and effectively improves the stability and safety of the box-loading process, preventing battery pack collision damage.

[0067] In one specific embodiment of this utility model, such as Figure 3 As shown, each positioning unit has the same structure and includes:

[0068] The first positioning plate 19 and the second positioning plate 20 are positioned opposite each other, and the distance between them is consistent with the width of the battery pack to be placed in the box.

[0069] The lateral positioning block 21 is connected to the conveying assembly and is used to contact the end of the battery pack to be placed in the box along its length.

[0070] In the above scheme, the structure of the positioning unit is specifically defined. In the specific implementation process, the first positioning plate 19 and the second positioning plate 20 are both perpendicular to the top surface of the lifting assembly 4. The top surface of the lifting assembly 4 is provided with several positioning holes (not shown in the figure). The first positioning plate 19 and the second positioning plate 20 can be detachably connected to the top surface of the lifting assembly 4 by the cooperation of bolts with the positioning holes. When it is necessary to position (i.e. limit) a large-sized battery pack, the bolts on the first positioning plate 19 and the second positioning plate 20 included in the corresponding small-sized positioning unit can be removed directly without disassembling and replacing the core components. The specification switch only takes 15-20 minutes, which greatly shortens the switchover time and reduces production interruption. The number of the transverse positioning blocks 21 is preferably an even number (such as 4 or 6). The even number of transverse positioning blocks 21 are symmetrically arranged to facilitate the cooperation of the conveying assembly to push the battery pack to slide along the X-axis direction in the positioning unit. For example, when it is necessary to adapt to both Pack 2.0 and Pack 3.0 battery packs at the same time, only two sets of positioning units need to be set up. In one set of positioning units, the distance between the first positioning plate 19 and the second positioning plate 20 is adapted to the width of the Pack 2.0 battery pack; in the other set of positioning units, the distance between the first positioning plate 19 and the second positioning plate 20 is adapted to the width of the Pack 3.0 battery pack.

[0071] In one specific embodiment of this utility model, the lateral positioning block 21 is made of a flexible material.

[0072] In the above solution, by making the material of the lateral positioning block 21 a flexible material, the end of the battery pack can be buffered and positioned to avoid collision damage to the battery pack. In specific implementation, the lateral positioning block 21 can be made of rubber or other materials with flexible properties, which can be selected according to actual needs.

[0073] In one specific embodiment of this utility model, the conveying assembly includes a conveying frame 22 and a conveying frame and a conveying assembly driving component. The conveying frame 22 is provided with a sliding groove for cooperating with the sliding rail provided on the lifting assembly 4.

[0074] The conveying component drive unit is mounted on the lifting component 4, and its output end is connected to the conveying frame to drive the conveying frame to slide along the X-axis on the lifting component. Its control end is connected to the control unit 7. In specific implementation, the conveying component drive unit can be implemented by an electric cylinder.

[0075] In the above scheme, the structure of the conveying assembly is specifically defined. The conveying frame 22 extends along the Y-axis and is perpendicular to the transverse positioning block 21. By providing a sliding groove at the bottom of the conveying frame 22, it can be slidably connected with the lifting assembly 4. The conveying assembly driving component drives the conveying frame 22 to move.

[0076] In one specific embodiment of this utility model, such as Figure 1 As shown, the lifting assembly 4 includes:

[0077] The lifting platform 8 is equipped with a slide rail for cooperating with the slide groove on the conveyor frame 22;

[0078] The lead screw drive component 3 is mounted on the mounting base 1, and its control end is electrically connected to the control unit 7.

[0079] The lifting screw 23 is connected to the screw drive component 3 and the lifting platform 8. The screw drive component 3 drives the lifting screw 23 to adjust the height of the lifting platform 8 (i.e., controls the movement of the lifting platform 8 in the Z-axis direction), thereby adjusting the height of the battery pack entering the box. In specific implementation, the screw drive component 3 includes a lifting motor 12 and multiple steering gears 25 connected to the lifting motor 12. Each steering gear 25 is connected to its corresponding lifting screw 23.

[0080] In the above solution, the structure of the lifting component 4 is specifically defined, which can lift the battery pack to a specified height, cover a wider range of box entry heights, automatically lift and lower to a specified height position, accurately connect with packaging boxes of different stacking heights, and adapt to diverse production scenario needs.

[0081] In one specific embodiment of this utility model, such as Figure 3As shown, the lifting platform 8 is also provided with a number of rollers 24 arranged sequentially along the X-axis at the part corresponding to the positioning unit. The rollers 24 are used to support the battery pack to be put into the box.

[0082] In the above solution, the roller 24 is used in conjunction with the conveying component to reduce the resistance of pushing the battery pack and improve the pushing efficiency.

[0083] In one specific embodiment of this utility model, such as Figure 1 and Figure 4 As shown, the battery pack loading device further includes a support leg assembly 5, which includes:

[0084] The support leg is connected to the mounting base 1;

[0085] The outrigger drive component has its output end connected to the outrigger (the connection between the two is existing technology and will not be described in detail in this utility model), and is used to drive the outrigger to move the mounting base 1 up and down in the Z-axis direction. Its control end is electrically connected to the control unit 7.

[0086] In the above solution, the lifting component 4 and the support leg assembly 5 work together to lift the battery pack to be placed in the box to a preset height, which can cover a wider range of box placement heights, automatically lift and lower to a specified height position, accurately connect to packaging boxes of different stacking heights, and adapt to the needs of diverse production scenarios.

[0087] In one specific embodiment of this utility model, such as Figure 1 As shown, the detection component includes: a leg proximity switch 9, which is installed on the extension and retraction path of the leg, and its output terminal is electrically connected to the control unit 7. The leg proximity switch 9 is used to detect the extension and retraction distance of the leg in real time, and when the leg reaches the set extension and retraction amount, it feeds back a signal to the control unit 7.

[0088] In the above scheme, the outrigger proximity switches 9 can prevent overtravel and achieve precise height positioning. In specific implementation, the outrigger assembly 5 includes four outriggers, defined as outrigger 1, outrigger 2, outrigger 3, and outrigger 4. Outriggers 1-4 correspond to the left front outrigger, left rear outrigger, right front outrigger, and right rear outrigger, respectively. Each outrigger is installed at one of the four corners of the mounting base 1. The outrigger assembly 5 uses the extension and retraction of each outrigger to assist in adjusting the overall height and leveling of the container. Four outrigger proximity switches 9 are correspondingly provided, defined as: outrigger 1 retracted position proximity switch K7, outrigger 2 retracted position proximity switch K8, outrigger 3 retracted position proximity switch K9, and outrigger 4 retracted position proximity switch K10. Each proximity switch is installed on the corresponding outrigger, preferably at the bottom of each outrigger, to detect the outrigger retracted position signal and feed it back to the control unit 7.

[0089] In one specific embodiment of this utility model, such as Figures 1-2 As shown, the detection component includes:

[0090] The limit switch 6, which is installed on the mounting base 1, is used to detect whether the lifting assembly 4 has been raised to the preset position and to feed the detection result back to the control unit 7.

[0091] And / or, the limit switch 18, which is installed at the bottom of the mounting base 1, is used to detect whether the lifting assembly 4 has fallen to the preset position and to feed the detection result back to the control unit 7;

[0092] And / or, the grating sensor 2 is installed around the mounting base 1 to detect the entry of an object into the box device and to provide feedback to the control unit 7; in specific implementation, the grating sensor 2 is preferably installed on the entrance side of the entire box device to detect whether the battery pack has entered the conveying area.

[0093] And / or, laser light 16, installed on the edge of lifting assembly 4, to detect whether the lifting assembly is in a horizontal state;

[0094] And / or, receive the position limit switch 17, which is installed on the conveying assembly, to detect whether the conveying assembly has moved to the preset recycling position and to feed back to the control unit 7;

[0095] And / or, a push-to-position proximity switch 15 is installed on the conveying assembly to detect whether the conveying assembly has moved to a preset working position and to provide feedback to the control unit 7; the retraction position and the working position are the two ends of the moving path of the conveying assembly along the X-axis, respectively; in the specific implementation process, the receive-to-position limit switch 17 and the push-to-position proximity switch 15 are respectively installed at the extension limit position of the conveying assembly drive component 10 to detect the state of the conveying frame 22 being pushed to the working position and retracted to the initial position, respectively, to ensure accurate positioning.

[0096] The above solution enables precise positioning of the lifting component 4 and the conveying component, facilitating the accurate placement of the battery pack into the container.

[0097] In one specific embodiment of this utility model, the mounting base includes: a mounting frame, and a base plate with a hollow structure located below the mounting frame; the battery pack loading device further includes: a lifting component drive component 11;

[0098] The lifting component drive unit 11 is mounted on the base plate, and its output end is connected to the mounting frame to drive the lifting component to move along the Y-axis direction with the conveying component; in specific implementation, the lifting component drive unit 11 can be implemented by a motor.

[0099] The detection component includes:

[0100] The first stop limit switch 14 is installed on the lifting assembly 4 and is used to detect whether the conveying assembly has run to the preset first stop position in the Y-axis direction and to feed the detection result back to the control unit 7.

[0101] And / or, the second stop limit switch 13 is installed on the lifting assembly 4 to detect whether the conveying assembly has moved to the preset second stop position in the Y-axis direction and to feed back the detection result to the control unit 7; the first stop position and the second stop position are respectively set on both sides of the lifting assembly 4, and are the two ends of the moving path of the conveying assembly along the Y-axis; when the conveying assembly moves to the extreme positions on both sides in the Y-axis direction, the first stop limit switch 14 or the second stop limit switch 13 is triggered and the power supply of the lifting assembly drive component 11 is cut off to prevent overtravel damage.

[0102] In the above scheme, the position of the battery pack in the Y-axis direction can be adjusted by using the lifting component drive component 11 so as to better utilize the conveying component to push the battery pack into the box.

[0103] In one specific embodiment of this utility model, the control unit 7 includes a main control box and an operation panel. The main control box is installed on one side of the mounting base 1 and contains a PLC controller. The operation panel is embedded in the surface of the main control box and has specification selection buttons (such as Pack 2.0 button and Pack 3.0 button), start / stop buttons, and a parameter display area. The PLC controller is electrically connected to the detection component, the conveying component, the lifting component 4, and the support leg assembly 5 to realize automated control and status monitoring of the device.

[0104] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A battery pack loading device suitable for different sizes, characterized in that, include: Mounting base; A lifting assembly is connected to the mounting base and can be raised or lowered relative to the mounting base in the Z-axis direction; A positioning component is disposed on the top surface of the lifting component, including multiple coaxially arranged positioning units, each positioning unit extending along the X-axis direction and detachably connected to the lifting component, for positioning battery packs of different sizes; The conveying component is slidably connected to the lifting component and can move along the lifting component in the X-axis direction to push the battery pack located in the positioning unit into the box. The detection component is used to detect whether the lifting component and the conveying component have moved to the preset position; The control unit is connected to the lifting assembly, the detection assembly, and the conveying assembly, respectively.

2. The battery pack loading device according to claim 1, characterized in that: Each positioning unit has the same structure and includes: The first and second positioning plates are positioned opposite each other, and the distance between them is consistent with the width of the battery pack to be placed in the box. A lateral positioning block, connected to the conveying assembly, is used to contact the end of the battery pack to be placed into the box along its length.

3. The battery pack loading device according to claim 2, characterized in that: The lateral positioning block is made of flexible material.

4. The battery pack loading device according to claim 1, characterized in that: The conveying assembly includes a conveyor frame and a conveying assembly drive component; The conveyor frame is provided with a sliding groove for cooperating with the slide rail provided on the lifting assembly; The conveying component drive unit is mounted on the lifting component, and its output end is connected to the conveying frame to drive the conveying frame to slide along the X-axis on the lifting component. Its control end is connected to the control unit.

5. A battery pack loading device suitable for different sizes according to claim 4, characterized in that: The lifting assembly includes: The lifting platform is equipped with slide rails for cooperating with the slide troughs on the conveyor frame; The lead screw drive component is mounted on the mounting base, and its control terminal is electrically connected to the control unit. The lifting screw is connected to the screw drive component and to the lifting platform. The screw drive component drives the lifting screw to adjust the height of the lifting platform.

6. A battery pack loading device suitable for different sizes according to claim 5, characterized in that: The lifting platform is also equipped with several rollers arranged sequentially along the X-axis at the part corresponding to the positioning unit. The rollers are used to support the battery pack to be placed into the box.

7. A battery pack loading device suitable for different sizes according to claim 1, characterized in that: The battery pack loading device further includes a support leg assembly, the support leg assembly comprising: The support leg is connected to the mounting base; The outrigger drive component has its output end connected to the outrigger and is used to drive the outrigger to move the mounting base up and down in the Z-axis direction. Its control end is electrically connected to the control unit.

8. A battery pack loading device suitable for different sizes according to claim 7, characterized in that: The detection component includes: a leg proximity switch, which is installed on the extension and retraction path of the leg and its output is electrically connected to the control unit. The leg proximity switch is used to detect the extension and retraction distance of the leg in real time and to send a feedback signal to the control unit when the leg reaches the set extension and retraction amount.

9. A battery pack loading device suitable for different sizes according to claim 1, characterized in that: The detection component includes: The limit switch for raising the lifting assembly is installed on the mounting base and is used to detect whether the lifting assembly has been raised to the preset position and to feed the detection result back to the control unit. And / or, a limit switch for the lowered position, installed at the bottom of the mounting base, is used to detect whether the lifting component has fallen to the preset position and to feed the detection result back to the control unit; And / or, a grating sensor, mounted around the mounting base, is used to detect when an object enters the box-entry device and to send feedback to the control unit; And / or, a laser light, installed on the edge of the lifting assembly, to detect whether the lifting assembly is in a horizontal position; And / or, receive a position limit switch, installed on the conveying assembly, used to detect whether the conveying assembly has moved to a preset recycling position and feed back to the control unit; And / or, a proximity switch is pushed to the position and installed on the conveying assembly to detect whether the conveying assembly has moved to a preset working position and to provide feedback to the control unit; the retraction position and the working position are the two ends of the moving path of the conveying assembly along the X-axis, respectively.

10. A battery pack loading device suitable for different sizes according to claim 1, characterized in that: The mounting base includes: a mounting frame, and a base plate with a hollow structure located below the mounting frame; The box-loading device also includes a lifting component drive unit; The lifting component drive unit is mounted on the base plate, and its output end is connected to the mounting frame, which is used to drive the lifting component to move along the Y-axis direction with the conveying component. The detection component includes: The first limit switch is installed on the lifting assembly and is used to detect whether the conveying assembly has run to the preset first stop position in the Y-axis direction and to feed the detection result back to the control unit. And / or, a second stop limit switch is installed on the lifting assembly to detect whether the conveying assembly has moved to a preset second stop position in the Y-axis direction and to feed the detection result back to the control unit; the first stop position and the second stop position are arranged opposite to each other on both sides of the lifting assembly, and are the two ends of the moving path of the conveying assembly along the Y-axis.