Four-column four-side seal condom packaging machine
Patent Information
- Application Number
- CN202522651666.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-15
AI Technical Summary
[0003]本发明的目的是为了解决现有技术中存在的缺点，在现代化生产中，安全套包装的自动化对于提高生产效率、降低成本并确保产品质量至关重要，随着技术的不断发展，许多生产线已经引入了全自动化包装设备，以实现高效、稳定的生产，然而，尽管这些自动化设备在许多方面取得了进展，仍然存在一些亟待解决的问题，影响着生产线的整体性能和产品质量，传统的安全套包装机在高速生产过程中，经常面临一些常见的挑战，首先，在高速运转时，包装机的精确度容易出现波动，导致包装不准确，例如，安全套的定位可能出现偏差，包装袋没有完全包裹住产品，或者封口处未能完全密封，这些问题不仅会影响产品的外观，还可能引发质量问题，尤其是在确保产品密封性和卫生性方面，造成潜在的安全隐患，此外，包装机在高速运转时，往往会面临封口不严的情况，特别是在处理薄膜和柔性材料时，这种现象尤为突出，封口不严不仅会导致产品包装的开裂或泄漏，还会使得产品易受到外界污染，影响最终的质量和消费者的使用体验，即使包装机经过多次调整或优化，仍然无法完全避免这些问题
本发明中，通过全自动化控制系统，能够在每分钟内完成至少200只安全套的包装，大幅提高生产线的整体产能，满足大规模生产需求，设备采用图案跟踪技术和精确的打码系统，确保每个包装单元的图案与批号/生产日期准确无误，满足质量控制与追溯管理的要求，分切刀模的精准分切功能确保每个包装的尺寸一致，而热封系统则有效保证每个包装单元的封口完整、密封性良好，防止漏液或产品受污染，通过振动理料盘与直振送料斩道的协同工作，能够平稳输送单个裸套，避免卡料或堵塞问题，确保生产流程流畅高效，人机交换界面提供简便的操作和实时监控，设备可自动进行调节，降低操作复杂性，减少人为错误，提升了设备的智能化水平，设备支持多种包装形式，包括单只包装和多只包装，可根据市场需求和客户要求灵活切换，提高产品适应性，通过精密设计与高质量的构件，设备运行稳定，维护简便，故障率低，确保了长时间高效工作。
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Figure CN224916388U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of packaging machine technology, and in particular to a four-row, four-side sealing condom packaging machine. Background Technology
[0002] In modern production, the automation of condom packaging is crucial for improving production efficiency, reducing costs, and ensuring product quality. With continuous technological development, many production lines have introduced fully automated packaging equipment to achieve efficient and stable production. However, despite the progress these automated devices have made in many aspects, there are still some problems that need to be solved, affecting the overall performance of the production line and product quality. Traditional condom packaging machines often face some common challenges during high-speed production. First, the accuracy of the packaging machine is prone to fluctuations at high speeds, leading to inaccurate packaging. For example, the positioning of the condom may be off, the packaging bag may not completely cover the product, or the seal may not be completely sealed. These problems not only affect the appearance of the product but may also cause quality issues, especially in ensuring the product's airtightness and hygiene, creating potential safety hazards. In addition, packaging machines often face the problem of incomplete sealing at high speeds, especially when handling films and flexible materials. Incomplete sealing can lead to cracking or leakage of the product packaging and make the product susceptible to external contamination, affecting the final quality and the consumer's user experience. Even after multiple adjustments or optimizations, these problems cannot be completely avoided. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of existing technologies. In modern production, the automation of condom packaging is crucial for improving production efficiency, reducing costs, and ensuring product quality. With the continuous development of technology, many production lines have introduced fully automated packaging equipment to achieve efficient and stable production. However, despite the progress these automated devices have made in many aspects, there are still some problems that urgently need to be solved, affecting the overall performance of the production line and product quality. Traditional condom packaging machines often face some common challenges during high-speed production. First, the accuracy of the packaging machine is prone to fluctuations at high speeds, leading to inaccurate packaging. For example, the positioning of the condom may be off, the packaging bag may not completely cover the product, or the seal may not be completely sealed. These problems not only affect the appearance of the product but may also cause quality issues, especially in ensuring the product's airtightness and hygiene, creating potential safety hazards. In addition, packaging machines often face the problem of incomplete sealing at high speeds, especially when handling films and flexible materials. This phenomenon is particularly prominent. Incomplete sealing can not only lead to cracking or leakage of the product packaging but also make the product susceptible to external contamination, affecting the final quality and the consumer's user experience. Even after multiple adjustments or optimizations, these problems cannot be completely avoided.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a four-row, four-side-seal condom packaging machine, comprising a conceptual packaging machine frame for assembling various structural components of the packaging machine. Two material bins are installed inside the conceptual packaging machine frame. A vibrating feeder is fixedly installed at the bottom of the material bins inside the conceptual packaging machine frame. A feeder base is fixedly connected to the bottom of the vibrating feeder base inside the conceptual packaging machine frame. A main unit base is fixedly installed inside the conceptual packaging machine frame. A hot pressing module, a film stretching traction wheel, and a slitting die are installed between the inner walls of the groove above the machine base. A human-machine exchange is located inside the conceptual packaging machine frame, on the right side of the slitting die and on the top side of the punching scissor die. A linear vibrating feeding cutter is installed at the center of the interior of the conceptual packaging machine frame. A lower film unwinding mechanism is located on one side of the main machine base. A pushing mechanism and an oil pump are located at the bottom of the upper film unwinding mechanism on the top side of the main machine base. A pushing machine base is located at the bottom of the pushing mechanism. A discharge port is located inside the conceptual packaging machine frame.
[0005] In a preferred embodiment, the top of the feeder base is fixedly connected to the bottom of the vibrating feed tray and the linear vibrating feed cutter.
[0006] In a preferred embodiment, the bottom of the human-machine interface is fixed to the top of the host base.
[0007] In a preferred embodiment, the hot pressing module, film stretching traction wheel, slitting die, punching die, and bottom are fixedly connected above the main unit base.
[0008] In a preferred embodiment, the direct vibration feeding channel is disposed between the vibrating material handling plate and the pushing mechanism.
[0009] In a preferred embodiment, the pusher base is positioned between the direct vibration feeding cutter and the hot pressing module, and is located to the lower right of the upper film unwinding mechanism.
[0010] In a preferred embodiment, the oil injection port of the oil pump is located between the pushing mechanism and the hot pressing module.
[0011] In a preferred embodiment, the discharge port is located on one side of the punching and shearing die, and the discharge port can receive the material from the punching and shearing die.
[0012] In a preferred embodiment, the hopper, vibrating feeder, linear vibrating feeder, pusher base, hot pressing module, film stretching traction wheel, slitting die, punching die, and discharge port constitute the material conveying and moving mechanism.
[0013] Compared with the prior art, the advantages and positive effects of the present invention are as follows: In this invention, a fully automated control system can package at least 200 condoms per minute, significantly increasing the overall production capacity of the production line and meeting the needs of large-scale production. The equipment adopts pattern tracking technology and a precise coding system to ensure that the pattern and batch number / production date of each packaging unit are accurate, meeting the requirements of quality control and traceability management. The precise cutting function of the slitting die ensures that the size of each package is consistent, while the heat sealing system effectively ensures that the seal of each packaging unit is complete and airtight, preventing leakage or product contamination. Through the coordinated work of the vibrating feeding tray and the direct vibrating feeding cutter, individual bare condoms can be smoothly transported, avoiding material jamming or blockage, ensuring a smooth and efficient production process. The human-machine interface provides simple operation and real-time monitoring. The equipment can automatically adjust, reducing operational complexity, minimizing human error, and improving the intelligence level of the equipment. The equipment supports multiple packaging forms, including single and multiple packaging, which can be flexibly switched according to market demand and customer requirements, improving product adaptability. Through precise design and high-quality components, the equipment operates stably, is easy to maintain, has a low failure rate, and ensures long-term efficient operation. Attached Figure Description
[0014] Figure 1 This invention provides a structural schematic diagram of a four-column, four-side-seal condom packaging machine; Figure 2 A side view of a four-row, four-side-seal condom packaging machine is provided for this invention. Figure 3 This invention provides a rear view structural diagram of a four-column, four-side-seal condom packaging machine; Figure 4 The present invention provides a right-side view of a four-column, four-side-seal condom packaging machine.
[0015] Legend: 1. Material hopper; 2. Vibrating feeder tray; 3. Feeder base; 4. Main unit base; 5. Upper film unwinding mechanism; 6. Human-machine interface; 7. Punching and shearing die; 8. Straight vibrating feed cutter; 9. Lower film unwinding mechanism; 10. Pushing mechanism; 11. Pusher base; 12. Discharge port; 13. Oil pump; 14. Hot pressing module; 15. Film pulling traction wheel; 16. Slitting die. Detailed Implementation
[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1
[0017] like Figure 1-4As shown, the present invention provides a technical solution: a four-row four-side seal condom packaging machine, including a conceptual packaging machine frame for assembling various structural components of the packaging machine. Two material bins 1 are installed inside the conceptual packaging machine frame. A vibrating feeder 2 is fixedly installed at the bottom of the material bins 1 inside the conceptual packaging machine frame. A feeder base 3 is fixedly connected to the bottom of the vibrating feeder 2 inside the conceptual packaging machine frame. A main unit base 4 is fixedly installed inside the conceptual packaging machine frame. A hot pressing module 14, a film pulling traction wheel 15, and a slitting die 16 are installed between the inner walls of the groove above the main unit base 4 inside the conceptual packaging machine frame. A human-machine exchange 6 is located on the top side of the punching scissor die 7 on the right side of the conceptual packaging machine frame. A linear vibrating feeding cutter 8 is installed at the center of the conceptual packaging machine frame. A lower film unwinding mechanism 9 is located on one side of the main unit base 4. A pusher mechanism 10 and an oil pump are located at the bottom of the upper film unwinding mechanism 5 on the top side of the main unit base 4. 13. A pusher base 11 is provided at the bottom of the pushing mechanism 10. A discharge port 12 is provided inside the conceptual packaging machine frame. The top of the feeder base 3 is fixedly connected to the bottom of the vibrating material handling plate 2 and the direct vibration feeding cutter 8. The bottom of the human-machine interface 6 is fixed to the top of the main machine base 4. The hot pressing module 14, film stretching traction wheel 15, slitting die 16, and punching die 7 are fixedly connected to the bottom of the main machine base 4. The direct vibration feeding cutter 8 is located between the vibrating material handling plate 2 and the pushing mechanism 10. 11 is located between the direct vibration feeding cutter 8 and the hot pressing module 14, and is located to the lower right of the upper film unwinding mechanism 5. The oil injection port of the oil pump 13 is located between the pushing mechanism 10 and the hot pressing module 14. The discharge port 12 is located on one side of the punching and shearing die 7. The discharge port 12 can receive the material coming out of the punching and shearing die 7. The hopper 1, the vibrating material handling plate 2, the direct vibration feeding cutter 8, the pushing machine base 11, the hot pressing module 14, the film stretching traction wheel 15, the slitting die 16, the punching and shearing die 7 and the discharge port 12 constitute the material conveying and moving mechanism. Through the above embodiments, the conceptual packaging machine frame is a conceptual structure used to guide the assembly process of the entire device and the positional relationship of each part of the device. The conceptual packaging machine frame is the space after the device is assembled and disassembled. It can be understood as the space occupied by the device after it is assembled. It does not have an actual physical structure and only serves to bring out the device structure and guide the device to be assembled. In this embodiment, the core function is pattern tracking, which automatically completes the packaging, filling, sealing, coding, counting, arranging, and output of condoms. Target of processing: Individual bare sleeves are typically supplied in roll film form; Target packaging formats: four-side seal packaging, square package packaging; Core Value: Ultra-high efficiency: Achieves high-speed automated packaging of 200 pieces per minute, significantly increasing production capacity; Workflow: Material handling - Material pushing - Oiling - Packaging - Slitting - Cutting - Discharge; Through the above embodiments, the fully automated control system can complete the packaging of at least 200 condoms per minute, significantly improving the overall capacity of the production line and meeting the needs of large-scale production. The equipment adopts pattern tracking technology and a precise coding system to ensure that the pattern and batch number / production date of each packaging unit are accurate, meeting the requirements of quality control and traceability management. The precise cutting function of the slitting die 16 ensures that the size of each package is consistent, while the heat sealing system effectively ensures that the seal of each packaging unit is complete and airtight, preventing leakage or product contamination. Through the coordinated work of the vibrating feeding tray 2 and the direct vibrating feeding cutter 8, single bare condoms can be smoothly transported, avoiding material jamming or blockage, ensuring a smooth and efficient production process. The human-machine interface 6 provides simple operation and real-time monitoring. The equipment can automatically adjust, reducing operational complexity, reducing human error, and improving the intelligence level of the equipment. The equipment supports multiple packaging forms, including single packaging and multi-packaging, which can be flexibly switched according to market demand and customer requirements, improving product adaptability. Through precise design and high-quality components, the equipment operates stably, is easy to maintain, has a low failure rate, and ensures long-term efficient operation. Working principle: like Figure 1-4 As shown, in use, the hopper 1 stores individual bare sleeves to be packaged. After the vibrating feeding disc 2 is started, it orients and diverts the bare sleeves, allowing them to enter the direct vibration feeding channel 8 one by one, providing a continuous and stable material flow for subsequent pushing and packaging. The ordered bare sleeves are conveyed along a predetermined track to the pushing mechanism 10 by the direct vibration feeding channel 8. Driven by the pushing machine, the pushing mechanism 10 accurately pushes the bare sleeves onto the packaging film to be packaged, while simultaneously completing precise oil dripping. Under the indirect drive of the film pulling traction wheel 15, the upper film unwinding mechanism 5 and the lower film unwinding mechanism 9 automatically release the aluminum foil composite film roll, which is then simultaneously fed into the hot press mold. The heat-sealing mold in group 14 is heat-pressed to achieve a sealed state. This process can simultaneously complete pattern positioning and pattern tracking to ensure accurate subsequent packaging. After the bare sleeve is pushed into the packaging film cavity, the system automatically processes it. Then, the heat-sealing mechanism completes the heat-pressing and sealing of the upper and lower films to form an independent four-side seal packaging unit. The packaged continuous film strip is precisely cut longitudinally by the slitting die 16 to form multiple standard-sized square packages. The single-pack condoms are precisely punched laterally by the punching die 7 and output through the discharge port 12. The system automatically counts and arranges them to finally complete the conveying and collection of the packaged products.
[0018] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.
Claims
1. A four-row, four-side-seal condom packaging machine, comprising a conceptual packaging machine frame for assembling various structural components of the packaging machine, characterized in that: The conceptual packaging machine frame has two material bins (1) installed inside. A vibrating feeding plate (2) is fixedly installed at the bottom of the material bins (1) inside the conceptual packaging machine frame. A feeder base (3) is fixedly connected to the bottom of the vibrating feeding plate (2) inside the conceptual packaging machine frame. A main unit base (4) is fixedly installed inside the conceptual packaging machine frame. A hot pressing module (14), a film stretching traction wheel (15), and a slitting die (16) are installed inside the conceptual packaging machine frame and between the inner walls of the groove above the main unit base (4). Inside the machine frame and on the right side of the slitting die (16), a human-machine exchange (6) is provided on the top side of the punching scissor die (7). A direct vibration feeding cutter (8) is installed in the center of the interior of the conceptual packaging machine frame. A lower film unwinding mechanism (9) is provided on one side of the main machine base (4). A pusher mechanism (10) and an oil pump (13) are provided at the bottom of the upper film unwinding mechanism (5) on the top side of the main machine base (4). A pusher base (11) is provided at the bottom of the pusher mechanism (10). An outlet (12) is provided inside the conceptual packaging machine frame.
2. The four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The top of the feeder base (3) is fixedly connected to the bottom of the vibrating feeder plate (2) and the linear vibrating feeder channel (8).
3. The four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The bottom of the human-machine interface (6) is fixed to the top of the host base (4).
4. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The hot pressing module (14), film pulling traction wheel (15), slitting die (16), punching die (7) are fixedly connected to the bottom above the main base (4).
5. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The direct vibration feeding cutter (8) is located between the vibrating material handling plate (2) and the pushing mechanism (10).
6. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The pusher base (11) is located between the direct vibration feeding cutter (8) and the hot pressing module (14), and is located to the lower right of the upper film unwinding mechanism (5).
7. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The oil injection port of the oil pump (13) is located between the pusher mechanism (10) and the hot pressing module (14).
8. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The discharge port (12) is located on one side of the punching and shearing die (7), and the discharge port (12) can receive the material coming out of the punching and shearing die (7).
9. A four-row, four-side sealing condom packaging machine according to claim 1, characterized in that: The material hopper (1), vibrating feeder (2), direct vibration feeding cutter (8), pusher base (11), hot pressing module (14), film stretching traction wheel (15), slitting die (16), punching die (7) and discharge port (12) constitute the material conveying and moving mechanism.