Full-automatic film sealing device for chemical fiber cake

Abstract

The utility model discloses a kind of full-automatic film sealing devices of chemical fiber cake, including workbench, press belt component, buffer component, blow belt component, cut belt component and brush component, the workbench top is provided with telescopic pneumatic cylinder, the output end of telescopic pneumatic cylinder is fixedly connected with sliding mounting plate, the sliding mounting plate top is rotatably connected with first guide roller and second guide roller, the press belt component is installed in the sliding mounting plate top and is close to first guide roller place, the press belt component is used to press tightly adhesive tape in first guide roller outside, the buffer component is installed between telescopic pneumatic cylinder fixed end and workbench, the utility model can be simply, efficiently, stably to big bag tail film is fixed and is handled, greatly reduce the failure rate due to tail film in the operation process of three-dimensional warehouse and conveying chain, reduce the workload of staff, do not need to frequently three-dimensional warehouse climbing handling problem, reduce work risk.

Description

Technical Field

[0001] This utility model relates to the field of chemical fiber filament cake sealing technology, specifically a fully automatic chemical fiber filament cake sealing device. Background Technology

[0002] After the finished fiber filaments are laminated and wrapped with film in the packaging workshop, the break position of the film is not fixed, which easily forms a "tail". This tail can easily block photoelectric signals during the transport of large packages, causing incorrect photoelectric signals and resulting in conveyor chain alarms, over-tipping of large packages, and abnormal inbound and outbound operations in automated warehouses. At this time, technical personnel need to deal with the problem, which not only requires stopping the equipment and affecting production, but also poses a significant risk to high-altitude operations in automated warehouses, with substantial potential safety hazards. Without addressing the tail film, the equipment failure rate is very high. Therefore, the applicant has designed a fully automatic sealing device for chemical fiber filament cakes that can automatically fix and bond the tail film, effectively reducing the equipment failure rate caused by the tail film, saving manpower and resources, and reducing potential risks. Utility Model Content

[0003] To overcome the above-mentioned defects, this utility model provides a fully automatic sealing device for chemical fiber cakes, which aims to solve the problem that the film breakage position of the finished product after large wrapping film is prone to forming a tail, causing equipment failure.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A fully automatic sealing device for chemical fiber cakes includes:

[0006] A workbench, the top of which is equipped with a telescopic cylinder, the output end of which is fixedly connected to a sliding mounting plate, and the top of the sliding mounting plate is rotatably connected to a first guide roller and a second guide roller.

[0007] A tape pressing assembly is mounted on the top of a sliding mounting plate near the first guide roller, and the tape pressing assembly is used to press the tape tightly against the outside of the first guide roller;

[0008] A buffer assembly is installed between the fixed end of the telescopic cylinder and the worktable;

[0009] A belt blowing assembly, mounted on top of a sliding mounting plate, is used to blow and deliver adhesive tape close to the packaging.

[0010] A tape cutting assembly is mounted on the top of the workbench and near the first guide roller, the tape cutting assembly being used to cut the tape;

[0011] A brush assembly is mounted on the top of the worktable and at one end away from the first guide roller, the brush assembly being used to adhere tape to packaging;

[0012] The top of the workbench is also rotatably connected to a third guide roller and a tape mounting clamp, which is used to fix the tape roll.

[0013] Preferably, the buffer assembly includes a fixed plate fixedly connected to the top of the workbench, and four rectangularly distributed movable rods are fixedly connected to the fixed end of the telescopic cylinder. The fixed plate has guide holes corresponding to the positions of the movable rods. One end of the movable rod passes through the guide hole and is threaded with a locking bolt. A buffer spring is sleeved between the telescopic cylinder and the fixed plate and outside the movable rod.

[0014] Preferably, a slide rail is fixedly connected to the top of the workbench and below the sliding mounting plate, and a slider that is slidably connected to the slide rail is fixedly connected to the bottom of the sliding mounting plate.

[0015] Preferably, the pressing assembly includes a rotating pressing plate, which is rotatably connected to the worktable via a rotating shaft. A torsion spring is sleeved on the rotating shaft. A roller is rotatably connected to the movable end of the rotating pressing plate, and a toggle plate is fixedly connected to the top of the rotating pressing plate.

[0016] Preferably, the blowing assembly includes a connecting plate fixedly connected to the top of the sliding mounting plate, an air pipe clamping block fixedly connected to one side of the connecting plate, an air blowing pipe fixedly installed inside the air pipe clamping block, and the air blowing end of the air blowing pipe facing the first guide roller.

[0017] Preferably, the cutting assembly includes a blade mounting plate fixedly connected to the top of the workbench, and a cutting blade is fixedly connected to one side of the blade mounting plate.

[0018] Preferably, the brush assembly includes a brush mounting plate fixedly connected to the top of the workbench, and a soft brush is fixedly connected to one side of the brush mounting plate.

[0019] Preferably, a first photoelectric sensor and a second photoelectric sensor are fixedly installed on the top of the workbench. The first photoelectric sensor is located on the side of the sliding mounting plate away from the cutting assembly, and the second photoelectric sensor is located between the cutting assembly and the brush assembly.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] This invention uses a telescopic cylinder to push a sliding mounting plate to extend and retract, thereby driving the first and second guide rollers to extend and retract as well. This allows the first guide roller to contact the finished wrapped film package conveyed by the plate chain, adhering the tape to the foam board position at the film break of the finished wrapped film package. The friction between the package and the tape is used to fix the tail film, further securing the film break and completing the tail film fixing process. A soft brush is then used to contact the area where the tail film and tape adhere, further fixing the tape and tail film. This invention provides a simple, efficient, and stable method for fixing the tail film of large packages, significantly reducing the failure rate caused by tail film during the operation of automated warehouses and conveyor chains. It also reduces the workload of employees, eliminates the need for frequent climbing in automated warehouses to handle issues, and lowers work risks. Attached Figure Description

[0022] Figure 1 A schematic diagram of the overall structure of a fully automatic sealing device for chemical fiber cakes;

[0023] Figure 2 A first-view structural diagram of a part of a fully automatic sealing device for chemical fiber cakes;

[0024] Figure 3 A second-view structural diagram of a fully automatic sealing device for chemical fiber cakes;

[0025] Figure 4 This is a schematic diagram of the compression belt assembly structure;

[0026] Figure 5 This is a schematic diagram of the tape cutting assembly structure;

[0027] Figure 6 This is a schematic diagram of the brush assembly structure.

[0028] In the diagram: 1. Workbench; 2. Telescopic cylinder; 3. Sliding mounting plate; 4. First guide roller; 5. Second guide roller; 6. Belt mounting clamp; 7. Third guide roller; 8. Belt pressing assembly; 801. Rotating pressure plate; 802. Rotating shaft; 803. Torsion spring; 804. Roller; 805. Actuating plate; 9. Slider; 10. Slide rail; 11. Buffer assembly; 1101. Fixing plate; 1102. Moving rod; 1103. Locking bolt; 1104. Buffer spring; 12. Belt blowing assembly; 1201. Connecting plate; 1202. Air blowing pipe; 1203. Air pipe clamping block; 13. Belt cutting assembly; 1301. Blade mounting plate; 1302. Belt cutting blade; 14. Brush assembly; 1401. Brush mounting plate; 1402. Soft brush; 15. First photoelectric sensor; 16. Second photoelectric sensor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] Example: Please refer to Figures 1-6 This embodiment provides a fully automatic sealing device for chemical fiber filament cakes, including a worktable 1, a pressing assembly 8, a buffer assembly 11, a blowing assembly 12, a cutting assembly 13, and a brush assembly 14.

[0031] In this embodiment, as Figure 1 As shown, a telescopic cylinder 2 is installed on the top of the workbench 1. A sliding mounting plate 3 is fixedly connected to the output end of the telescopic cylinder 2. A first guide roller 4 and a second guide roller 5 are rotatably connected to the top of the sliding mounting plate 3. A third guide roller 7 and a tape mounting clamp 6 are also rotatably connected to the top of the workbench 1. The tape mounting clamp 6 is used to fix the tape roll and to fix the position of the tape roll. The tape mounting clamp 6 is existing technology and will not be described in detail here. The tape on the tape roll passes around the third guide roller 7, the second guide roller 5 and the first guide roller 4 in sequence to form the tape conveying path. It should be noted that the second guide roller 5 is in contact with the adhesive surface of the tape. The device can be made of polytetrafluoroethylene or has an anti-adhesive coating on its surface to prevent adhesion to the tape. The telescopic cylinder 2 drives the sliding mounting plate 3 to move back and forth, thereby moving the first guide roller 4 and the second guide roller 5 on the sliding mounting plate 3 back and forth. This allows the first guide roller 4 to contact the finished film package conveyed by the plate chain, adhering the tape to the foam board position at the film break of the finished film package. The friction between the package and the tape is used to fix the tail film, further fixing the film break and completing the tail film fixing process. This fully automatic sealing device for chemical fiber cakes also includes an air supply device. The telescopic cylinder 2 is connected to the air supply device to control the telescopic movement of the telescopic cylinder 2.

[0032] In this embodiment, as Figure 2 As shown, a slide rail 10 is fixedly connected to the top of the workbench 1 and below the sliding mounting plate 3. The slide rail 10 is set along the moving direction of the telescopic cylinder 2. A slider 9 is fixedly connected to the bottom of the sliding mounting plate 3 and slidably connected to the slide rail 10. The sliding mounting plate 3 and the workbench 1 are slidably connected through the slider 9 and the slide rail 10, which plays a role in limiting and guiding the movement of the sliding mounting plate 3 and improving the stability of the movement of the sliding mounting plate 3.

[0033] In this embodiment, as Figure 1 and Figure 4As shown, the buffer assembly 11 is installed between the fixed end of the telescopic cylinder 2 and the worktable 1. The buffer assembly 11 includes a fixed plate 1101 fixedly connected to the top of the worktable 1. The fixed end of the telescopic cylinder 2 is fixedly connected to four rectangularly distributed moving rods 1102. The fixed plate 1101 has guide holes corresponding to the positions of the moving rods 1102. One end of the moving rod 1102 passes through the guide hole and is threaded with a locking bolt 1103. A buffer spring 1104 is sleeved between the telescopic cylinder 2 and the fixed plate 1101 and outside the moving rods 1102. With the buffer assembly 11, when the first guide roller 4 contacts the large package, it can push the telescopic cylinder 2 to move towards the fixed plate 1101, so that the moving rods 1102 move in the guide hole, improving the stability of the telescopic cylinder 2's movement, and squeezing the buffer spring 1104. The buffer spring 1104 is used to buffer the force between the first guide roller 4 and the large package, improving the service life, and making the first guide roller 4 in stable contact with the large package, which helps to adhere the tape to the large package.

[0034] In this embodiment, as Figure 1 and Figure 4 As shown, the tape pressing assembly 8 is installed on the top of the sliding mounting plate 3 near the first guide roller 4. The tape pressing assembly 8 is used to press the tape tightly on the outside of the first guide roller 4. The tape pressing assembly 8 includes a rotating pressure plate 801, which is rotatably connected to the worktable 1 via a rotating shaft 802. A torsion spring 803 is sleeved on the rotating shaft 802. The torsion spring 803 acts on the rotating pressure plate 801. A roller 804 is rotatably connected to the movable end of the rotating pressure plate 801. A toggle plate 805 is fixedly connected to the top of the rotating pressure plate 801. Under the action of the torsion spring 803, the rotating pressure plate 801 is driven to rotate towards the first guide roller 4, so that the roller 804 presses the tape tightly on the surface of the first guide roller 4, improving the contact effect between the tape and the first guide roller 4 and preventing the tape from detaching from the first guide roller 4. It should be noted that the roller 804, as the bonding surface with the tape, can be made of polytetrafluoroethylene or have an anti-adhesive coating on its surface and does not stick to the tape.

[0035] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the blowing assembly 12 is installed on the top of the sliding mounting plate 3. The blowing assembly 12 is used to blow the tape closer to the packaging. The blowing assembly 12 includes a connecting plate 1201 fixedly connected to the top of the sliding mounting plate 3. An air pipe clamping block 1203 is fixedly connected to one side of the connecting plate 1201. An air pipe 1202 is fixedly installed inside the air pipe clamping block 1203. The blowing end of the air pipe 1202 faces the first guide roller 4. The connecting end of the air pipe 1202 is connected to the air supply equipment. When the first guide roller 4 moves to contact the large package, gas is supplied to the air pipe 1202 through the air supply equipment, so that the gas is blown from the blowing end of the air pipe 1202 toward the tape at the first guide roller 4, blowing the tape toward the large package, which helps the tape to adhere better to the large package. A solenoid valve can be installed at the connecting end of the air pipe 1202 to control the blowing of gas in the air pipe 1202.

[0036] In this embodiment, as Figure 1 and Figure 5 As shown, the tape cutting assembly 13 is installed on the top of the workbench 1 and near the first guide roller 4. The tape cutting assembly 13 is used to cut the tape. The tape cutting assembly 13 includes a blade mounting plate 1301 fixedly connected to the top of the workbench 1. A tape cutting blade 1302 is fixedly connected to one side of the blade mounting plate 1301. After the tape is pasted on the large package, the telescopic cylinder 2 retracts, thereby driving the first guide roller 4 and the second guide roller 5 back to their original positions through the sliding mounting plate 3. During this stroke, the tape between the first guide roller 4 and the large package comes into contact with the tape cutting blade 1302, thereby automatically cutting the tape and completing the fixation of the tail film. The tape cutting blade 1302 is fixed to the blade mounting plate 1301 by bolts, so that the tape cutting blade 1302 can be disassembled and replaced to ensure that the tape cutting blade 1302 remains sharp and ensures the tape cutting effect.

[0037] The brush assembly 14 is installed on the top of the workbench 1 at one end away from the first guide roller 4. The brush assembly 14 is used to adhere the tape to the packaging. The brush assembly 14 includes a brush mounting plate 1401 fixedly connected to the top of the workbench 1. A soft brush 1402 is fixedly connected to one side of the brush mounting plate 1401. The large package with the tape adhered to it continues to be conveyed by the plate chain and comes into contact with the soft brush 1402. The soft brush 1402 contacts the position where the tail film and tape of the large package are adhered, and fixes the tape and tail film again. The soft brush 1402 is fixed to the brush mounting plate 1401 by bolts, so that the soft brush 1402 can be disassembled and replaced to ensure the contact and pushing effect of the soft brush 1402 with the tail film and tape.

[0038] In this embodiment, as Figure 1As shown, a first photoelectric sensor 15 and a second photoelectric sensor 16 are fixedly installed on the top of the workbench 1. The first photoelectric sensor 15 is located on the side of the sliding mounting plate 3 away from the tape cutting assembly 13, and the second photoelectric sensor 16 is located between the tape cutting assembly 13 and the brush assembly 14. The conveying direction of the finished film-wrapped bundles conveyed by the plate chain is from the first photoelectric sensor 15 to the second photoelectric sensor 16. When the finished film-wrapped bundles are conveyed on the plate chain to the first photoelectric sensor 15, the first photoelectric sensor 15 senses the bundles, and the telescopic cylinder 2 moves to push the sliding mounting plate 3 to extend, so that the first guide roller 4 pushes the tape to contact the bundles. When the finished film-wrapped bundles continue to be conveyed on the bundles to the second photoelectric sensor 16, the second photoelectric sensor 16 senses the bundles, and the telescopic cylinder 2 moves to retract and push the sliding mounting plate 3 back to its original position, cutting the tape and realizing automatic control of the tail film fixing.

[0039] In this embodiment, the fixing connection methods of each component in this utility model include, but are not limited to, bolt connection, welding, etc. The control method of this utility model is controlled by the controller of the device. The control program of the controller can be implemented by those skilled in the art through simple programming. Therefore, this utility model will not explain the control method and circuit connection in detail.

[0040] Working principle: During operation, when the finished film-wrapped package is conveyed on the conveyor belt to the first photoelectric sensor 15, the sensor detects the package, and the telescopic cylinder 2 activates to extend the sliding mounting plate 3. Simultaneously, this extends the first guide roller 4 and the second guide roller 5 on the sliding mounting plate 3, pushing the tape at the first guide roller 4 onto the package. Simultaneously, the solenoid valve at the air blowing pipe 1202 operates, supplying air to the air blowing pipe 1202. This air is blown from the blowing end of the air blowing pipe 1202 towards the tape at the first guide roller 4, promoting better adhesion. The tape adheres to the foam board at the film break point of the finished film-wrapped package, using the friction between the package and the tape to fix the tail film, further securing the film break point and completing the tail film fixing process. Subsequently, the finished film-wrapped package... As the finished film-wrapped bale continues to be conveyed on the conveyor belt, it reaches the second photoelectric sensor 16. The second photoelectric sensor 16 senses the bale, and the telescopic cylinder 2 retracts, pushing the sliding mounting plate 3 back to its original position. This, in turn, drives the first guide roller 4 and the second guide roller 5 back to their original positions via the sliding mounting plate 3. During this stroke, the first guide roller 4 contacts the tape in the middle of the bale and the tape cutting blade 1302, automatically cutting the tape. Then, the finished film-wrapped bale continues to be conveyed on the conveyor belt. The soft brush 1402 contacts the position where the tail film and tape are stuck together, fixing the tape and tail film again. This simple, efficient, and stable method of fixing the tail film of the bale greatly reduces the failure rate caused by the tail film during the operation of the automated warehouse and conveyor belt, reduces the workload of employees, eliminates the need for frequent climbing in the automated warehouse to handle problems, and reduces work risks.

[0041] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A fully automatic sealing device for chemical fiber cakes, characterized in that, include: A workbench (1) is provided with a telescopic cylinder (2) on the top of the workbench (1). A sliding mounting plate (3) is fixedly connected to the output end of the telescopic cylinder (2). A first guide roller (4) and a second guide roller (5) are rotatably connected to the top of the sliding mounting plate (3). A tape pressing assembly (8) is mounted on the top of the sliding mounting plate (3) near the first guide roller (4). The tape pressing assembly (8) is used to press the tape tightly against the outside of the first guide roller (4). A buffer assembly (11) is installed between the fixed end of the telescopic cylinder (2) and the worktable (1); A blow-belt assembly (12) is mounted on top of a sliding mounting plate (3) and is used to blow tape close to the packaging. A tape cutting assembly (13) is mounted on the top of the workbench (1) and near the first guide roller (4). The tape cutting assembly (13) is used to cut the tape. A brush assembly (14) is mounted on the top of the workbench (1) and at one end away from the first guide roller (4). The brush assembly (14) is used to attach tape to the packaging. The top of the workbench (1) is also rotatably connected to a third guide roller (7) and a tape mounting clamp (6) is installed thereon, the tape mounting clamp (6) being used to fix the tape roll.

2. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The buffer assembly (11) includes a fixed plate (1101) fixedly connected to the top of the workbench (1). The fixed end of the telescopic cylinder (2) is fixedly connected to four rectangularly distributed moving rods (1102). The fixed plate (1101) has guide holes corresponding to the positions of the moving rods (1102). One end of the moving rod (1102) passes through the guide hole and is threaded with a locking bolt (1103). A buffer spring (1104) is sleeved between the telescopic cylinder (2) and the fixed plate (1101) and outside the moving rod (1102).

3. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, A slide rail (10) is fixedly connected to the top of the workbench (1) and below the sliding mounting plate (3), and a slider (9) is fixedly connected to the bottom of the sliding mounting plate (3) and slidably connected to the slide rail (10).

4. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The pressing assembly (8) includes a rotating pressing plate (801), which is rotatably connected to the worktable (1) via a rotating shaft (802). A torsion spring (803) is sleeved on the rotating shaft (802). A roller (804) is rotatably connected to the movable end of the rotating pressing plate (801). A toggle plate (805) is fixedly connected to the top of the rotating pressing plate (801).

5. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The blowing assembly (12) includes a connecting plate (1201) fixedly connected to the top of the sliding mounting plate (3). An air pipe clamping block (1203) is fixedly connected to one side of the connecting plate (1201). An air blowing pipe (1202) is fixedly installed inside the air pipe clamping block (1203). The blowing end of the air blowing pipe (1202) faces the first guide roller (4).

6. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The slicing assembly (13) includes a blade mounting plate (1301) fixedly connected to the top of the workbench (1), and a slicing blade (1302) is fixedly connected to one side of the blade mounting plate (1301).

7. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The brush assembly (14) includes a brush mounting plate (1401) fixedly connected to the top of the workbench (1), and a soft brush (1402) is fixedly connected to one side of the brush mounting plate (1401).

8. The fully automatic sealing device for chemical fiber cakes according to claim 1, characterized in that, The workbench (1) is fixedly mounted with a first photoelectric sensor (15) and a second photoelectric sensor (16). The first photoelectric sensor (15) is located on the side of the sliding mounting plate (3) away from the cutting assembly (13), and the second photoelectric sensor (16) is located between the cutting assembly (13) and the brush assembly (14).

Images