Recyclable bipv assembly metal packaging box
Patent Information
- Application Number
- CN202522512512.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-11-26
AI Technical Summary
首先,这种包装箱无法进行拆分,且只能一次性使用,一旦在客户端拆箱后,这些包装箱就失去了回收再利用的价值,造成了资源的浪费;其次,拆除后的包装箱占地面积较大,对于空间有限的场所来说,无疑是一种浪费;最后,木质结构包装箱并不具备防潮的功能,一旦遇到受潮,容易出现散架的情况,导致包装不牢固,增加了运输过程中的风险
本实用新型增加的金属架体部分,采用了机械式折叠的设计方式,使得金属架体能够方便快捷的方式展开,并且金属架体还能够进行折叠回收,这一设计不仅大幅减少了金属架体在存储和运输过程中所占用的空间,还能极大提升了使用效率;同时金属架体底部的限位条和侧部架体的限位条均采用简易的安装方式,操作简单,节约安装时间,进一步提高了整体的工作效率;此外,金属架体还具备防潮和防水性能,这一特点有效避免了包装受潮容易散架的问题,从而确保了运输过程中的安全性和稳定性。
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Figure CN224916444U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging box technology, specifically a metal packaging box for recyclable BIPV components. Background Technology
[0002] Building-integrated photovoltaics (BIPV) modules typically require specialized packaging for protection and securement during transportation. These modules are generally placed upright within the packaging to ensure stability during transport and prevent damage from vibration or impact. Most commercially available packaging boxes are made of wood, consisting of a base and four side panels. The base and side panels are designed with slots to allow the BIPV modules to stand upright. To further ensure stability, auxiliary panels and self-tapping screws are usually used to secure the modules.
[0003] However, existing wooden packaging crates present several problems in use. First, these crates cannot be disassembled and are for single use only. Once opened by the customer, they lose their recycling value, resulting in resource waste. Second, the disassembled crates occupy a significant amount of space, which is undoubtedly wasteful in locations with limited space. Finally, wooden packaging crates lack moisture protection; if exposed to moisture, they are prone to falling apart, leading to insecure packaging and increased risks during transportation. Therefore, improving the design of existing packaging crates to enhance their efficiency and safety is an urgent issue that needs to be addressed. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a recyclable metal packaging box for BIPV components. This box has a simple structure, is moisture-proof, can be quickly assembled, and allows for the recycling of the metal frame, thus achieving safe and efficient packaging for BIPV.
[0005] The technical solution adopted by this utility model to solve its technical problem is: A recyclable BIPV component metal packaging box includes a metal frame, which comprises a bottom frame and side frames. The bottom frame has support legs at its bottom. The side frames are placed on one side of the bottom frame and are movably engaged with the bottom frame. A bottom plate is engaged with the bottom frame, and a bottom limiting strip is provided on the bottom plate with several bottom slots. A side limiting strip is engaged with the side frame, and a side limiting strip has several side slots.
[0006] Compared with the prior art, the beneficial effects of this utility model are: The added metal frame in this invention employs a mechanical folding design, allowing for convenient and quick unfolding. Furthermore, the metal frame can be folded and retracted, significantly reducing the space occupied during storage and transportation, and greatly improving efficiency. Simultaneously, the bottom and side limit strips of the metal frame utilize simple installation methods, simplifying operation, saving installation time, and further enhancing overall work efficiency. In addition, the metal frame is moisture-proof and waterproof, effectively preventing the packaging from easily falling apart due to moisture, thus ensuring safety and stability during transportation.
[0007] As a preferred embodiment, a further technical solution of this utility model is: Preferably, the two legs on the side where the bottom frame connects to the side frame are hollow structures, and the two sides of the side frame are respectively inserted into the two legs.
[0008] Preferably, the two legs that are inserted into the side frame are respectively provided with limit pins, and the two sides of the side frame are respectively provided with elongated holes adapted to the limit pins. Each limit pin passes through the elongated hole on its respective side and is movably set with the elongated hole.
[0009] Preferably, each side of the side bracket is provided with a positioning pin above the elongated hole, and the upper end of the two legs that are inserted into the side bracket is provided with a groove that matches the positioning pin, and the positioning pin is engaged with the groove.
[0010] Preferably, there are at least two bottom limiting strips, and each bottom limiting strip has pads on both sides.
[0011] Preferably, several pads are provided at intervals along the length of the bottom limiting strip on both sides, and the pads on both sides of the bottom limiting strip are arranged in an alternating manner.
[0012] Preferably, L-shaped limiting members are provided at the two top corners of the bottom frame away from the side frame, and a limiting plate is provided at the end of the bottom frame near the side frame. The limiting plates are respectively placed on both sides of the bottom frame, and the bottom plate is embedded between the L-shaped limiting members and the limiting plates.
[0013] Preferably, the upper part of the side frame is provided with a slot, and the back side of the side limiting strip is provided with a back plate, which is engaged with the slot.
[0014] Preferably, the bottom frame includes a side frame, and the side frame has an internal intermediate support. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2This is a schematic diagram of the metal frame structure in this utility model; Figure 3 This is a schematic diagram of the structure of the base plate in this utility model; Figure 4 This is a schematic diagram of the side limiting strip in this utility model; Figure 5 This is a schematic diagram showing the position of the elongated hole on the upright pole in this utility model; Explanation of reference numerals in the attached drawings: 1. Slot; 2. Bottom frame; 201. Side frame; 202. Intermediate support; 3. Side frame; 301. Upright; 302. Horizontal bar; 4. Support leg; 5. L-shaped limiting component; 6. Limiting plate; 7. Base plate; 8. Notch; 9. Limiting pin; 10. Long hole; 11. Positioning pin; 12. Groove; 13. Bottom limiting strip; 14. Bottom limiting slot; 15. Pad; 16. Strip pad; 17. Side limiting strip; 18. Back plate; 19. Side limiting slot. Detailed Implementation
[0016] The present invention will be further described below with reference to specific embodiments. The purpose of this description is only to better understand the content of the present invention. Therefore, the examples given do not limit the scope of protection of the present invention.
[0017] like Figures 1 to 5 As shown, a recyclable BIPV component metal packaging box includes a metal frame, which is composed of a bottom frame 2 and side frames 3. Support legs 4 are fixedly installed at the middle of both sides and the four top corners of the bottom frame 2.
[0018] The bottom frame 2 includes a side frame 201, which has a rectangular structure. An internal intermediate support 202 is provided within the side frame 201, consisting of transverse and longitudinal supports. L-shaped limiting members 5 are fixedly connected to the two apex corners of the side frame 201 at the end furthest from the side frame 3. Two limiting plates 6 are provided at the end of the side frame 201 closest to the side frame 3, respectively positioned on both sides of the bottom frame 2. A bottom plate 7 is embedded between the L-shaped limiting members 5 and the limiting plates 6.
[0019] In this embodiment, the L-shaped limiting member 5 is cut from angle steel.
[0020] The side frame 3 has an inverted U-shaped structure consisting of two uprights 301 and one crossbar 302. The lower ends of the two uprights 301 are connected to the bottom frame 2.
[0021] The side frame 3 is placed on one side of the bottom frame 2, and the bottom of the two uprights 301 of the side frame 3 is movably connected to the bottom frame 2. Specifically, the two legs 4 on the side where the bottom frame 2 connects to the side frame 3 extend upwards, and the two legs 4 are hollow structures, and the extended ends of the two legs 4 are respectively provided with notches 8; each of the two legs 4 is provided with a limiting pin 9, which passes horizontally through the leg 4 it is located in; the two sides of the side frame 3 are respectively provided with elongated holes 10 vertically, and each limiting pin 9 passes through the elongated hole 10 on its respective side and is movably set with the elongated hole 10; the lower ends of the two sides of the side frame 3 are respectively inserted into the upper ends of the corresponding legs 4.
[0022] In this embodiment, in order to ensure the stability of the connection between the side frame 3 and the bottom frame 2, positioning pins 11 are fixedly provided on both sides of the side frame 3 above the elongated holes 10. The upper ends of the two support legs 4 that are inserted into the side frame 3 are provided with grooves 12 that are adapted to the positioning pins 11, and the positioning pins 11 are engaged with the grooves 12.
[0023] The base plate 7 is provided with no less than two bottom limiting strips 13, the bottom end of each bottom limiting strip 13 is fixedly connected to the base plate 7, and the top of the bottom limiting strip 13 is provided with a number of bottom limiting slots 14 at intervals along its length.
[0024] Each bottom limiting strip 13 has several pads 15 spaced apart along its length on both sides, and the pads 15 on both sides of the bottom limiting strip 13 are staggered. Strip pads 16 are also fixedly installed at both ends of the base plate 7 (i.e., the end closer to the side frame 3 and the end farther from the side frame 3) and in the middle of the base plate 7. The strip pads 16 are used to support the corners of the BIPV assembly.
[0025] In this embodiment, the upper surface of the pad 15 and the upper surface of the strip pad 16 are flush with the bottom of the bottom limiting groove 14.
[0026] Angle steel is fixedly welded to the upper two sides of the side frame 3 to serve as slots 1. A back plate 18 is fixedly connected to the back side of the side limiting strip 17, and the lower end of the back plate 18 is engaged with the slot 1. Several side limiting slots 19 are spaced apart along the length of the other side surface of the side limiting strip 17, and the positions of the side limiting slots 19 correspond to the positions of the bottom limiting slots 14.
[0027] In this embodiment, when used for BIPV component packaging, the specific steps are as follows: The metal frame is initially in a folded state. Pull the crossbar 302 of the side frame 3 upwards, causing the side frame 3 to rotate around its bottom limiting pin 9 to a direction perpendicular to the bottom frame 2. Then, press down on the side frame 3, causing the two uprights 301 of the side frame 3 to insert into the corresponding support legs 4, and the positioning pin 11 to be engaged in the groove 12, thus completing the installation of the metal frame. The bottom plate 7 with the bottom limiting strip 13 fixed is embedded into the four L-shaped limiting pieces 5, and the lower end of the back plate 18 with the side limiting strip 17 fixed is placed into the slot 1 of the side frame 3, thus completing the installation. Under the action of the robot, the BIPV component is unloaded onto the bottom plate 7, and the BIPV component is inserted into the bottom limiting slot 14 and the side limiting slot 14 for positioning. After unloading, the BIPV component is packaged on the side away from the side frame 3 using L-shaped corner protectors, and finally, it is packaged.
[0028] The added metal frame in this invention employs a mechanical folding design, allowing for convenient and quick unfolding. Furthermore, the metal frame can be folded and retracted, significantly reducing the space occupied during storage and transportation, and greatly improving efficiency. Simultaneously, the bottom and side limit strips of the metal frame utilize simple installation methods, simplifying operation, saving installation time, and further enhancing overall work efficiency. In addition, the metal frame is moisture-proof and waterproof, effectively preventing the packaging from easily falling apart due to moisture, thus ensuring safety and stability during transportation.
[0029] The above description is merely a preferred embodiment of the present utility model and does not limit the scope of the present utility model. All equivalent changes made based on the content of the present utility model specification and its drawings are included within the scope of the present utility model.
Claims
1. A metal packaging box for recyclable BIPV components, characterized in that: The device includes a metal frame, which comprises a bottom frame and side frames. The bottom frame has support legs at its bottom. The side frames are located on one side of the bottom frame and are movably connected to the bottom frame. A base plate is attached to the bottom frame, and a bottom limiting strip is provided on the base plate, with several bottom slots on the limiting strip. A side limiting strip is attached to the side frame, with several side slots on the side limiting strip.
2. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: The two legs on the side where the bottom frame connects to the side frame are hollow structures, and the two sides of the side frame are respectively inserted into the two legs.
3. The recyclable BIPV component metal packaging box according to claim 2, characterized in that: The two legs that are inserted into the side frame are respectively equipped with limit pins. The two sides of the side frame are respectively equipped with elongated holes that are adapted to the limit pins. Each limit pin passes through the elongated hole on its respective side and is movably set with the elongated hole.
4. The recyclable BIPV component metal packaging box according to claim 3, characterized in that: Positioning pins are provided on both sides of the side bracket above the elongated holes. The upper ends of the two legs that are inserted into the side bracket are provided with grooves that are adapted to the positioning pins, and the positioning pins are engaged with the grooves.
5. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: There are at least two bottom limit strips, and each bottom limit strip has pads on both sides.
6. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: Several pads are spaced apart on both sides of the bottom limiting strip along its length, and the pads on both sides of the bottom limiting strip are arranged in an alternating manner.
7. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: L-shaped limiting pieces are provided at the two top corners of the bottom frame away from the side frame. A limiting plate is provided at the end of the bottom frame near the side frame. The limiting plates are placed on both sides of the bottom frame. The bottom plate is embedded between the L-shaped limiting pieces and the limiting plates.
8. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: The upper part of the side frame is provided with a slot, and the back side of the side limit strip is provided with a back plate, which is engaged with the slot.
9. The recyclable BIPV component metal packaging box according to claim 1, characterized in that: The bottom frame includes side frames, and the side frames have internal intermediate supports.
