Hydraulic guide post type discharge gate

Abstract

The utility model belongs to hydraulic guide pole formula unloading door technical field especially is a kind of hydraulic guide pole formula unloading door, including double-disc stirring cooler main part, its bottom side is equipped with discharge port;Guide mechanism, unloading door board, unloading door drive mechanism, when needing to unload, the piston rod of unloading door push-pull oil cylinder contracts, the movement of unloading door board is driven to the direction of far from discharge port by oil cylinder fixed pin shaft two;Unloading door board drives linear bearing to slide along straight light axle by unloading door board sliding fixed base, realize the opening of unloading door, after unloading is completed, the piston rod of unloading door push-pull oil cylinder extends, drives the movement of unloading door board to the direction of close to discharge port, until closing discharge port;The design of guide pole can enhance the stability and rigidity of door body, reduce the shaking and abrasion of door body in the movement process, adopt the guide system of linear light axle and linear bearing, cooperate with the installation structure of precision, ensure that unloading door board movement is stable, has no shaking and deviation.

Description

Technical Field

[0001] This utility model belongs to the field of hydraulic guide bar unloading gates, specifically relating to a hydraulic guide bar unloading gate. Background Technology

[0002] A hydraulic guide bar type unloading gate is a device that uses the pressure of hydraulic oil to provide power to drive the gate to open and close. The guide bar mechanism plays a guiding and supporting role, ensuring that the gate moves smoothly along a predetermined trajectory during movement and guaranteeing the accurate opening and closing position of the unloading gate.

[0003] However, there are two main types of unloading gates for existing double-disc mixing coolers: counterweight type and electric push rod type. As the name suggests, the opening and closing of the unloading gate is entirely controlled by the counterweight. That is, when the pressure of the sand is greater than the weight of the counterweight, the unloading gate opens; when the pressure of the sand is less than the weight of the counterweight, the unloading gate closes. The disadvantage of the counterweight type is that it cannot control the opening and closing of the unloading gate of the double-disc mixing cooler. Compared with the counterweight type, the electric push rod type achieves precise control of the opening and closing of the unloading gate, but the biggest problem it brings is that the unloading gate is very easy to jam when the electric push rod is working in a dirty working environment. Once the unloading gate jams, the electric push rod will burn out due to excessive current, causing great trouble for users. In order to solve the problems of the existing devices, there is an urgent need for a convenient and efficient hydraulic guide rod type unloading gate. Utility Model Content

[0004] To overcome the aforementioned deficiencies in the prior art, this utility model provides a hydraulic guide bar type unloading gate. The guide bar design enhances the stability and rigidity of the gate body, reduces swaying and wear during movement, and employs a guiding system composed of a linear optical axis and linear bearings, along with a precise installation structure, to ensure smooth movement of the unloading gate panel without swaying or deviation, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A hydraulic guide bar type unloading gate includes: a double-disc stirring cooler body, with an unloading port on its bottom side; The guiding mechanism includes a linear optical axis seat fixing plate, a linear optical axis seat, linear optical axis end pressure plates, a linear optical axis protective sleeve, a linear optical axis, a linear bearing, a sealing seat, a dustproof sealing ring, and a sealing ring pressure plate; the linear optical axis seat fixing plate is fixedly installed on both sides of the discharge port of the double-disc stirring cooler body; the linear optical axis seat is fixed on the linear optical axis seat fixing plate; the two ends of the linear optical axis are fixed to the linear optical axis seat by the linear optical axis end pressure plates; the linear bearing is sleeved on the linear optical axis and can slide along its axial direction; The unloading gate drive mechanism includes a cylinder fixing washer 1, a cylinder fixing seat plate, a cylinder fixing pin 1, an unloading gate push-pull cylinder, a cylinder rod protective sleeve, a cylinder fixing pin 2, and a cylinder fixing washer 2; the cylinder fixing seat plate is welded to the body of the double-disc stirring cooler; one end of the unloading gate push-pull cylinder is connected to the cylinder fixing seat plate through the cylinder fixing pin 1, and the other end is connected to the unloading gate plate through the cylinder fixing pin 2; cylinder fixing washers 1 are provided on both sides of cylinder fixing pin 1, and cylinder fixing washers 2 are provided on both sides of cylinder fixing pin 2; The unloading gate panel has its two sides connected to linear bearings via sliding fixing seats; a spherical bearing is provided at the connection between the unloading gate panel and the unloading gate push-pull cylinder. The linear optical axis is covered with a protective sleeve; the piston rod of the unloading gate push-pull cylinder is covered with a cylinder rod protective sleeve; the sealing seat is set at both ends of the unloading gate sliding fixed seat and is fixedly connected to the unloading gate sliding fixed seat by bolts, and the sealing seat is provided with a dustproof sealing ring.

[0006] Preferably, the linear optical axis is treated with a chrome plating process.

[0007] Preferably, the spherical bearing is a radial spherical bearing with a sealing structure, the outer ring of which is fixedly connected to the lugs at both ends of the unloading gate push-pull cylinder, and the inner ring is respectively engaged with cylinder fixing pin one and cylinder fixing pin two.

[0008] Preferably, the linear bearing and the sliding fixed seat of the unloading gate are fitted with a transition fit.

[0009] Preferably, the dustproof sealing ring is made of polyurethane material and has a corrugated cross-section.

[0010] Preferably, the unloading gate panel moves along a linear optical axis to open or close the unloading gate.

[0011] Compared with the prior art, the advantages of this utility model are: By adopting hydraulic drive, which features high power, smooth operation and high control precision, the unloading gate can be opened and closed quickly and accurately, thereby improving unloading efficiency. The guide bar design enhances the stability and rigidity of the gate, reduces swaying and wear during operation, and extends the service life of the unloading gate. The guide system, composed of linear optical shafts and linear bearings, combined with a precise installation structure, ensures smooth movement of the unloading gate panel without swaying or deviation. It is equipped with multiple protective structures, including a linear optical axis protective sleeve, a cylinder rod protective sleeve, and a dustproof sealing ring, which can effectively prevent dust and sand from entering the moving parts and extend the service life of the equipment; A spherical bearing is installed at the connection between the unloading gate push-pull cylinder and the unloading gate plate to compensate for angular deviation, avoid additional stress, and protect related components. With its compact overall structure and convenient installation and maintenance, this dual-disc stirring cooler is suitable for various operating conditions. Attached Figure Description To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the entire utility model; Figure 2 This is a schematic diagram of the front view of the present invention; Figure 3 This is a schematic diagram of the front view of this utility model; Figure 4 This is a schematic diagram of the joint bearing in this utility model; Figure 5 This is a schematic diagram showing the sliding fixing seat of the unloading gate panel located on the unloading gate panel in this utility model. Figure 6 This is a schematic diagram of the front view of the sliding fixing seat for the unloading gate panel in this utility model. Figure 7 This is a schematic diagram of the top view of the sliding fixing seat of the unloading gate panel in this utility model.

[0013] In the diagram: 1. Main body of the double-disc stirring cooler; 2. Linear optical axis seat fixing plate; 3. Linear optical axis seat; 4. Pressure plates at both ends of the linear optical axis; 5. Linear optical axis protective sleeve; 6. Cylinder fixing washer one; 7. Cylinder fixing plate; 8. Cylinder fixing pin one; 9. Unloading door push-pull cylinder; 10. Cylinder rod protective sleeve; 11. Unloading door plate; 12. Cylinder fixing pin two; 13. Cylinder fixing washer two; 14. Unloading door plate sliding fixing seat; 15. Linear bearing; 16. Sealing seat; 17. Dustproof sealing ring; 18. Sealing ring pressure plate; 19. Linear optical axis; 20. Spherical bearing. Detailed Implementation

[0014] Please see Figures 1-7 In this embodiment: a hydraulic guide bar type unloading gate includes a double-disc stirring cooler body 1, which has an unloading port on its bottom side; The guiding mechanism includes a linear optical axis seat fixing plate 2, a linear optical axis seat 3, linear optical axis end pressure plates 4, a linear optical axis protective sleeve 5, a linear optical axis 19, a linear bearing 15, a sealing seat 16, a dustproof sealing ring 17, and a sealing ring pressure plate 18; the linear optical axis seat fixing plate 2 is fixedly installed on both sides of the discharge port of the double-disc stirring cooler body 1; the linear optical axis seat 3 is fixed on the linear optical axis seat fixing plate 2; the two ends of the linear optical axis 19 are fixed on the linear optical axis seat 3 through the linear optical axis end pressure plates 4; the linear bearing 15 is sleeved on the linear optical axis 19 and can slide along its axial direction; The linear optical axis seat fixing plate 2 is fixedly installed on both sides of the discharge port of the double-disc stirring cooler body 1 to fix the entire guide mechanism; the linear optical axis seat 3 is fixed on the linear optical axis seat fixing plate 2; the two ends of the linear optical axis 19 are fixed on the linear optical axis seat 3 through the linear optical axis end pressure plates 4 to provide a stable guide reference; the linear bearing 15 is sleeved on the linear optical axis 19 and can slide along its axial direction to realize the linear motion guide of the discharge gate plate 11.

[0015] The unloading gate drive mechanism includes a cylinder fixing washer 6, a cylinder fixing seat plate 7, a cylinder fixing pin 8, an unloading gate push-pull cylinder 9, a cylinder rod protective sleeve 10, a cylinder fixing pin 12, and a cylinder fixing washer 13. The cylinder fixing seat plate 7 is fixed to the main body 1 of the double-disc stirring cooler by welding. One end of the unloading gate push-pull cylinder 9 is connected to the cylinder fixing seat plate 7 through the cylinder fixing pin 8, and the other end is connected to the unloading gate plate 11 through the cylinder fixing pin 12. The cylinder fixing pin 8 is provided with cylinder fixing washers 6 on both sides, and the cylinder fixing pin 12 is provided with cylinder fixing washers 13 at both ends. The cylinder mounting plate 7 is welded to the main body 1 of the double-disc stirring cooler, providing a fixed support point for the unloading gate push-pull cylinder; one end of the unloading gate push-pull cylinder is connected to the cylinder mounting plate through the cylinder mounting pin 18, and the other end is connected to the unloading gate plate 11 through the cylinder mounting pin 212. The piston rod extends and retracts to drive the unloading gate plate 11 to move; cylinder mounting washers 16 are provided on both sides of the cylinder mounting pin 18, and cylinder mounting washers 23 are provided at both ends of the cylinder mounting pin 212 to prevent the pin from moving axially; The unloading gate panel 11 is connected to the linear bearing 15 on both sides through the unloading gate panel sliding fixing seat 14; the connection between the unloading gate panel 11 and the unloading gate push-pull cylinder 9 is provided with a spherical bearing 20. The linear optical axis 19 is covered with a linear optical axis protective sleeve 5 to prevent dust and sand from directly contacting the surface of the linear optical axis 19; the piston rod of the push-pull cylinder of the unloading gate plate 11 is covered with a cylinder rod protective sleeve 10 to protect the piston rod from contamination and damage; the sealing seat is set at both ends of the sliding fixed seat 14 of the unloading gate plate and is fixed to the sliding fixed seat 14 of the unloading gate plate by bolts. The sealing seat is provided with a dustproof sealing ring 17 to further prevent dust from entering the mating surface of the linear bearing 15 and the linear optical axis 19.

[0016] In this embodiment, the linear optical axis 19 is treated with chrome plating to improve surface hardness and wear resistance, and reduce the coefficient of friction.

[0017] In this embodiment, the spherical plain bearing 20 adopts a radial spherical plain bearing with a sealing structure. Its outer ring is connected to the lugs at both ends of the unloading gate push-pull cylinder 9, and its inner ring is engaged with the cylinder fixing pin 1 8 and the cylinder fixing pin 2 12, respectively, to achieve angle compensation and prevent impurities from entering the bearing.

[0018] In this embodiment, the linear bearing 15 and the sliding fixed seat 14 of the unloading gate are fitted with an intermediate fit to ensure the reliability of the connection and avoid wear caused by relative movement.

[0019] In this embodiment, the dustproof sealing ring 17 is made of polyurethane material with a corrugated cross section, which has good sealing performance and wear resistance, and can effectively prevent dust from entering the guide mechanism.

[0020] In this embodiment, the unloading gate 11 moves along the linear optical axis 19 to open or close the unloading gate.

[0021] The present invention proposes that when unloading is required, the piston rod of the push-pull cylinder of the unloading gate plate 11 retracts, and the unloading gate plate 11 moves away from the unloading port through the cylinder fixing pin 12; the unloading gate plate 11 drives the linear bearing 15 to slide along the linear optical axis 19 through the unloading gate plate sliding fixing seat 14, thereby opening the unloading gate; after unloading is completed, the piston rod of the push-pull cylinder of the unloading gate extends, and the unloading gate plate 11 moves towards the unloading port until the unloading port is closed. Throughout the movement, the spherical bearing 20 can compensate for the angular deviation between the unloading gate push-pull cylinder and the unloading gate plate 11, avoiding additional stress; the guide system composed of the linear optical axis 19 and the linear bearing 15 ensures that the unloading gate plate 11 moves in a straight line, avoiding swaying and deviation; the dustproof seal ring 17, the linear optical axis protection 5, and the cylinder rod protection sleeve 10 can effectively block dust and coolant from entering the moving parts, reducing wear.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A hydraulic guide bar type unloading gate, comprising a double-disc stirring cooler body (1), wherein an unloading port is provided on the bottom side; characterized in that ； The guiding mechanism includes a linear optical axis seat fixing plate (2), a linear optical axis seat (3), linear optical axis end pressure plates (4), a linear optical axis protective sleeve (5), a linear optical axis (19), a linear bearing (15), a sealing seat (16), a dustproof sealing ring (17), and a sealing ring pressure plate (18); the linear optical axis seat fixing plate (2) is fixedly installed on both sides of the discharge port of the double-disc stirring cooler body (1); the linear optical axis seat (3) is fixed on the linear optical axis seat fixing plate (2); the two ends of the linear optical axis (19) are fixed on the linear optical axis seat (3) through the linear optical axis end pressure plates (4); the linear bearing (15) is sleeved on the linear optical axis (19) and can slide along its axial direction; The unloading gate drive mechanism includes a cylinder fixing washer 1 (6), a cylinder fixing seat plate (7), a cylinder fixing pin 1 (8), an unloading gate push-pull cylinder (9), a cylinder rod protective sleeve (10), a cylinder fixing pin 2 (12), and a cylinder fixing washer 2 (13). The cylinder fixing seat plate (7) is welded to the body (1) of the double-disc stirring cooler. One end of the unloading gate push-pull cylinder is connected to the cylinder fixing seat plate through the cylinder fixing pin 1, and the other end is connected to the unloading gate plate (11) through the cylinder fixing pin 2 (12). The cylinder fixing pin 1 (8) is provided with cylinder fixing washers 1 (6) on both sides, and the cylinder fixing pin 2 (12) is provided with cylinder fixing washers 2 (13) on both sides. The unloading gate panel (11) is connected to the linear bearing (15) on both sides through the unloading gate panel sliding fixing seat (14); the connection between the unloading gate panel (11) and the unloading gate push-pull cylinder (9) is provided with a spherical bearing (20). The linear optical axis (19) is covered with a linear optical axis protective sleeve (5); the piston rod of the unloading gate push-pull cylinder (9) is covered with a cylinder rod protective sleeve (10); the sealing seat (16) is set at both ends of the unloading gate sliding fixed seat (14) and is fixed to the unloading gate sliding fixed seat (14) by bolts; the sealing ring pressure plate (18) is fixed to the outside of the sealing seat (16) by bolts, and is used to press and fix the dustproof sealing ring (17); the sealing seat (16) is provided with a dustproof sealing ring (17).

2. The hydraulic guide bar type unloading gate according to claim 1, characterized in that: The linear optical axis (19) is treated with chrome plating.

3. A hydraulic guide bar type unloading gate according to claim 2, characterized in that: The spherical bearing (20) is a radial spherical bearing with a sealing structure. Its outer ring is fixedly connected to the lugs at both ends of the unloading gate push-pull cylinder (9), and its inner ring is respectively engaged with the cylinder fixing pin one (8) and the cylinder fixing pin two (12).

4. A hydraulic guide bar type unloading gate according to claim 3, characterized in that: The linear bearing (15) and the sliding fixed seat (14) of the unloading gate are fitted with a transition fit.

5. A hydraulic guide bar type unloading gate according to claim 1, characterized in that: The dustproof sealing ring (17) is made of polyurethane material and has a corrugated cross-section.

6. A hydraulic guide bar type unloading gate according to claim 1, characterized in that: The unloading gate panel (11) moves along the linear optical axis (19) to open or close the unloading gate.

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