Roller line carrier disc saddle aluminum profile

Abstract

The utility model discloses a kind of roller lever line carrier disc saddle aluminum profiles, belong to the technical field of logistics conveying machinery, including the U-shaped groove structure for overall support, the two sides of the U-shaped groove structure are fixedly connected with the vertically extending side wall, the two sides of the U-shaped groove structure are inclined angle, and the inclined angle of two sides is ninety degrees. By setting U-shaped groove structure 1, side wall 2, the cooperation use of first reinforcing rib 3 and stepped buckle structure 4, the problem that the single section of existing conventional profile, the load-bearing performance is limited, cannot meet the use requirement of specific occasion is solved.

Description

Technical Field

[0001] This utility model belongs to the field of logistics conveying machinery technology, and in particular relates to an aluminum profile for a roller conveyor saddle. Background Technology

[0002] Logistics conveying machinery refers to mechanical equipment used in logistics systems for the continuous or intermittent transport of materials. It can transfer goods from one location to another along a prescribed route, realizing the spatial displacement of materials, and plays a vital role in various stages of logistics, such as warehousing, transportation, and distribution.

[0003] Aluminum profiles are needed in the logistics conveying machinery of the logistics system. The problem with existing technology is that traditional profiles have a single cross-section, limited load-bearing capacity, and cannot meet the requirements of specific occasions. Therefore, there is a need for an aluminum profile with high load-bearing capacity and flexible adaptability to different environments. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides an aluminum profile for a roller line carrier saddle, which has the advantages of high load-bearing capacity and flexible adaptation to different environments. It solves the problems of existing traditional profiles having a single cross-section, limited load-bearing capacity, and inability to meet the requirements of specific occasions.

[0005] This utility model is implemented as follows: an aluminum profile for a roller line carrier saddle includes a U-shaped groove structure for overall support. Both sides of the U-shaped groove structure are fixedly connected with vertically extending sidewalls. The two sides of the U-shaped groove structure are at an angle, and the angle of inclination of the two sides is ninety degrees.

[0006] As a preferred embodiment of this utility model, a first reinforcing rib is fixedly connected to the top of the side wall, and the first reinforcing rib is set at a 90-degree angle to the side wall.

[0007] As a preferred embodiment of this invention, the bottom of the sidewall is fixedly connected with a stepped buckle structure.

[0008] As a preferred embodiment of this invention, the acute angle where the U-shaped groove structure intersects with the side wall is provided with an R4 chamfered arc.

[0009] As a preferred embodiment of this utility model, the U-shaped groove structure, side wall, first reinforcing rib, and stepped buckle structure are all integrally formed.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting a U-shaped groove structure and sidewalls, can disperse and withstand forces from multiple directions. When vertical pressure is applied, the U-shaped groove structure and the vertical sidewalls can work together to transmit and disperse the pressure, avoiding excessive local stress that could lead to structural damage. The shape of the U-shaped groove structure makes it convenient to install. Its U-shaped opening can easily dock and nest with other components, and the vertically extending sidewalls on both sides can play a positioning and guiding role. During installation, operators can quickly and accurately place the relevant components into the U-shaped groove, and the sidewalls can restrict the horizontal movement of the components, improving installation efficiency. For both accuracy and performance, the two sides of the U-shaped trough structure are angled at ninety degrees, making the structure more adaptable to special working conditions. When encountering angled forces or needing to cooperate with other components with specific angles, the ninety-degree angle provides a suitable contact surface, making force transmission smoother and providing good bending strength and stability. It is suitable for bearing loads on conveyor lines. The ninety-degree arc design at the bottom can serve as a support surface for the rollers, allowing the rollers to be placed and rotated smoothly, thus achieving smooth transport of goods. When used with rollers, the arc bottom can effectively distribute pressure, reduce wear, and improve service life.

[0011] 2. By setting a first reinforcing rib, this utility model can improve the structural stability of the sidewall. The arrangement of the first reinforcing rib at a 90-degree angle to the sidewall can disperse the external forces acting on the sidewall. When the sidewall is subjected to external pressure, impact, or other forms of force, the first reinforcing rib can decompose and transmit these forces, avoiding stress concentration at a certain point or area of ​​the sidewall. This effectively reduces the risk of deformation and damage to the sidewall due to uneven stress. The first reinforcing rib is fixedly connected to the top of the sidewall, which is equivalent to providing additional support for the top of the sidewall, enhancing the rigidity and load-bearing capacity of the entire sidewall structure, enabling it to maintain a stable shape even when subjected to large loads, and ensuring the safety and reliability of the related structure.

[0012] 3. This utility model, through its stepped snap-fit ​​structure, provides a convenient and stable installation method. The stepped design gives the snap-fit ​​a clear positioning function during installation, allowing operators to quickly and accurately install components to the predetermined positions based on the step levels, greatly improving installation efficiency. The stepped snap-fit ​​and mating components can form multi-faceted contact and engagement. Compared to ordinary snap-fit ​​structures, this multi-faceted engagement increases the stability and reliability of the connection, reducing the occurrence of improper installation due to misoperation or external interference during installation. This ensures that the entire structure is tightly connected after installation and is not easily loosened. In terms of structural stability, the stepped snap-fit ​​structure plays a key role, effectively dispersing the external forces borne by the sidewalls. When the sidewalls are subjected to forces from different directions, the multiple steps of the stepped snap-fit ​​can evenly distribute these forces throughout the snap-fit ​​structure and other connected components, avoiding the problem of excessive local stress leading to structural damage. This force-dispersing characteristic allows the entire structure to maintain a stable state when subjected to external impacts or vibrations, extending the service life of the structure and reducing maintenance and replacement costs caused by structural instability.

[0013] 4. By setting an R4 chamfered arc, this utility model can prevent stress concentration during use. The R4 chamfered arc can disperse the stress, making the stress more evenly distributed on the structure, thus enhancing the overall strength and stability of the structure. The R4 chamfered arc also makes the structure easier to process during manufacturing. The R4 chamfered arc can also play a certain guiding role, making the assembly process smoother and reducing problems such as scratches and collisions that may be caused by sharp angles during assembly, thereby improving the convenience and accuracy of assembly.

[0014] 5. By setting an integrally formed U-shaped groove structure, sidewalls, first reinforcing rib, and stepped snap-fit ​​structure, this utility model can make the structure have better integrity and stability. The integral molding avoids problems such as connection gaps and loosening that may occur when connecting multiple parts, reduces the risk of structural damage caused by loose connections, enhances the overall strength and protection of internal parts, the first reinforcing rib improves the strength and rigidity of the structure, making it able to withstand greater external forces without easily deforming, and the stepped snap-fit ​​structure, after being integrally formed, makes the installation more precise and firm, and can ensure the stability when connected with other parts. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram provided by an embodiment of the present utility model; Figure 2 This is a vertical perspective view of the structure provided in an embodiment of the present utility model; Figure 3 This is a cross-sectional view provided in an embodiment of the present invention.

[0016] In the diagram: 1. U-shaped trough structure; 2. Side wall; 3. First reinforcing rib; 4. Stepped snap-fit ​​structure. Detailed Implementation

[0017] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0018] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0019] like Figures 1 to 3 As shown in the figure, the present invention provides an aluminum profile for a roller line carrier saddle, including a U-shaped channel structure 1 for overall support. Both sides of the U-shaped channel structure 1 are fixedly connected with vertically extending sidewalls 2. The two sides of the U-shaped channel structure 1 are at an angle, and the angle of inclination of the two sides is ninety degrees.

[0020] The top of the side wall 2 is fixedly connected to a first reinforcing rib 3, which is set at a 90-degree angle to the side wall 2. The bottom of the side wall 2 is fixedly connected to a stepped buckle structure 4. The acute angle where the U-shaped channel structure 1 and the side wall 2 intersect is provided with an arc with an R4 chamfer. The U-shaped channel structure 1, the side wall 2, the first reinforcing rib 3 and the stepped buckle structure 4 are all integrally formed. The thickness of the U-shaped channel structure 1, the side wall 2 and the first reinforcing rib 3 is 5 mm, and the thickness of the stepped buckle structure 4 is 4 mm.

[0021] The above-mentioned scheme can improve the structural stability of sidewall 2. The arrangement of the first reinforcing rib 3 at a 90-degree angle to sidewall 2 disperses external forces acting on it. When sidewall 2 is subjected to external pressure, impact, or other forces, the first reinforcing rib 3 can decompose and transmit these forces, preventing stress concentration at a single point or area on sidewall 2. This effectively reduces the risk of deformation or damage due to uneven stress. The first reinforcing rib 3 is fixedly connected to the top of sidewall 2, providing additional support and enhancing the rigidity and load-bearing capacity of the entire sidewall 2 structure. This ensures that it maintains a stable shape even under heavy loads, guaranteeing the structural integrity of the components. The structure offers enhanced safety and reliability, providing a convenient and stable installation method. The stepped design ensures precise positioning of the clips during installation, allowing operators to quickly and accurately place components in their designated positions based on the step levels, significantly improving installation efficiency. The stepped clips and mating components form multi-faceted contact and engagement. Compared to ordinary clip structures, this multi-faceted engagement increases connection stability and reliability, reducing the likelihood of incomplete installation due to misoperation or external interference. This ensures a tight fit and prevents loosening after installation. The stepped clip structure plays a crucial role in structural stability, effectively distributing the external forces borne by the sidewall 2. When sidewall 2 is subjected to forces from different directions, the multiple steps of the stepped buckle can evenly distribute these forces throughout the buckle structure and other connected components, avoiding structural damage caused by excessive local stress. This force-dispersing characteristic allows the entire structure to maintain stability even under external impact or vibration, extending its service life and reducing maintenance and replacement costs due to structural instability. It also prevents stress concentration during use. The R4 chamfered arc further disperses stress, distributing it more evenly across the structure and enhancing its overall strength and stability. The R4 chamfered arc also improves the structural integrity during manufacturing. The process is easier to process. The rounded arc of the R4 chamfer can play a certain guiding role, making the assembly process smoother and reducing the problems of scratches and collisions that may be caused by sharp angles during assembly. This improves the convenience and accuracy of assembly and enables the structure to have better integrity and stability. The one-piece molding avoids the connection gaps and loosening problems that may occur when connecting multiple parts, reducing the risk of structural damage caused by loose connections, enhancing the overall strength and protection of internal parts. The first reinforcing rib 3 improves the strength and rigidity of the structure, enabling it to withstand greater external forces without easily deforming. After the stepped buckle structure 4 is integrally molded, the installation is more precise and firm, ensuring stability when connected with other parts.

[0022] The working principle of this utility model: In use, the overall support adopts a U-shaped channel structure 1, with the vertically extending side walls 2 on both sides integrally formed with the U-shaped channel structure 1. The first reinforcing rib 3 at the top of the side wall 2 is set at a 90-degree angle to the side wall 2. When the side wall 2 is subjected to external pressure, impact, or other forms of force, the first reinforcing rib 3 can decompose and transmit these forces, dispersing the force to a larger area and avoiding stress concentration at a certain point or area of ​​the side wall 2. This effectively reduces the risk of deformation and damage to the side wall 2 due to uneven stress. The first reinforcing rib 3 is fixed to the top of the side wall 2, providing additional support for the top of the side wall 2, enhancing the rigidity and load-bearing capacity of the entire side wall 2 structure, enabling the structure to maintain a stable shape when subjected to large loads, and ensuring the safety and reliability of the related structure. The stepped buckle structure 4 at the bottom of the side wall 2 provides a convenient and stable installation method. The stepped design provides a clear positioning function during installation. Operators can quickly and accurately install components to the predetermined positions according to the step levels, improving installation efficiency. The stepped buckle forms multi-faceted contact and engagement with the mating components, increasing the stability and reliability of the connection compared to ordinary buckle structures. This reduces the possibility of improper installation due to misoperation or external interference, ensuring a tight fit after installation and preventing loosening. When the side wall 2 is subjected to forces from different directions, the multiple steps of the stepped buckle can evenly distribute these forces throughout the buckle structure and other connected components, preventing excessive local stress that could damage the structure. This allows the entire structure to remain stable under external impact or vibration, extending its service life and reducing costs. To reduce maintenance and replacement costs, the R4 chamfered arc at the acute angle where the U-shaped channel structure 1 and the side wall 2 intersect can disperse stress, making the stress more evenly distributed on the structure, enhancing the overall strength and stability of the structure. During the manufacturing process, the R4 chamfered arc is easy to process and can play a guiding role during assembly, making the assembly smoother and reducing problems such as scratches and collisions that may be caused by sharp angles, thus improving the convenience and accuracy of assembly. The one-piece molding design makes the U-shaped channel structure 1, side wall 2, first reinforcing rib 3 and stepped snap-fit ​​structure 4 into a whole, avoiding problems such as connection gaps and loosening that may occur when connecting multiple parts, reducing the risk of structural damage caused by loose connections, and enhancing the overall strength and protection of internal components.After the first reinforcing rib 3 and the stepped snap-fit ​​structure 4 are integrally formed, the strength, rigidity, installation accuracy and firmness of the structure are further improved, ensuring stability when connected with other components. The first reinforcing rib 3 can be used to: install roller shafts or bearing seats, limit the lateral movement of rollers, prevent deviation, provide an installation reference surface, and ensure that the rollers are neatly arranged. The two side walls 2 have stepped snap-fit ​​structures 4, which can be used to splice and fix with other aluminum profiles or brackets to ensure the rigidity and alignment accuracy of the entire conveyor line. Using aluminum alloy materials, it is lightweight, reduces the overall weight of the equipment, has strong corrosion resistance, is suitable for various environments (especially industrial workshops and warehouses), and is easy to process and surface treat (such as anodizing).

[0023] In summary, this aluminum profile for the roller conveyor saddle, through the combined use of a U-shaped groove structure 1, a side wall 2, a first reinforcing rib 3, and a stepped snap-fit ​​structure 4, solves the problems of existing traditional profiles having a single cross-section, limited load-bearing capacity, and inability to meet the requirements of specific applications.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum profile for a roller conveyor saddle, characterized in that: It includes a U-shaped trough structure (1) for overall support, with vertically extending sidewalls (2) fixedly connected to both sides of the U-shaped trough structure (1). The two sides of the U-shaped trough structure (1) are at an angle, and the angle of inclination of the two sides is ninety degrees.

2. The aluminum profile for a roller conveyor saddle as described in claim 1, characterized in that: The top of the side wall (2) is fixedly connected with a first reinforcing rib (3), which is set at a 90-degree angle to the side wall (2).

3. The aluminum profile for a roller conveyor saddle as described in claim 2, characterized in that: The bottom of the side wall (2) is fixedly connected to a stepped buckle structure (4).

4. The aluminum profile for a roller conveyor saddle as described in claim 1, characterized in that: The acute angle where the U-shaped groove structure (1) and the side wall (2) intersect is provided with an arc with an R4 chamfer.

5. The aluminum profile for a roller conveyor saddle as described in claim 3, characterized in that: The U-shaped groove structure (1), side wall (2), first reinforcing rib (3) and stepped buckle structure (4) are all integrally formed.

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