An automatic feeding device for pneumatic nail machining

Abstract

The utility model discloses an automatic feeding device of pneumatic nail processing belongs to the feeding technical field, and this feeding device includes the bottom plate, and the bottom plate top one side fixed mounting automatic lift column, the output fixed mounting drive box of automatic lift column, the drive box top rotatory mounting support column, the support column bottom is equipped with first servo motor, the support plate is fixedly installed to the support column top, the both sides of support plate are provided with the recess, the recess inner wall sliding installation sliding plate, install the adjusting assembly on the sliding plate, the bottom of sliding plate is equipped with the electromagnet, the drive box one side is equipped with the storage box, realizes the automatic feeding, and the adjustment is nimble accurate, and the feeding is coherent stable, and the structure is reliable, and the operation is convenient, and the promotion pneumatic nail processing efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of material feeding technology, and more specifically, to an automated material feeding device for pneumatic nail processing. Background Technology

[0002] In the pneumatic nail processing, the feeding stage is a crucial step in ensuring production continuity and efficiency. Currently, existing technologies mostly rely on manual operation or traditional semi-automatic equipment for feeding pneumatic nails. Manual feeding is not only labor-intensive and inefficient, but also prone to inaccurate placement of pneumatic nails due to operational errors, affecting subsequent processing quality. Traditional semi-automatic equipment often suffers from complex structures and insufficient adjustment flexibility, making it difficult to adapt to the feeding requirements of pneumatic nails of different specifications. Furthermore, its low precision in height adjustment and material handling position control prevents efficient linkage with processing equipment, resulting in poor continuity of the feeding process and hindering overall production efficiency. In addition, the fixed material storage structure of some feeding devices makes it difficult to quickly replace and replenish pneumatic nails, further impacting production continuity. Therefore, there is an urgent need for a pneumatic nail processing feeding device that can achieve automated operation, flexible adjustment, precise feeding, and strong continuity to solve the aforementioned problems in existing technologies. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides an automated feeding device for pneumatic nail processing, aiming to improve the existing technology where pneumatic nail feeding mostly relies on manual operation or traditional semi-automatic equipment. Manual feeding is not only labor-intensive and inefficient, but also prone to inaccurate placement of pneumatic nails due to operational errors, affecting the quality of subsequent processing.

[0004] This utility model is implemented as follows: an automated feeding device for pneumatic nail processing includes a base plate, an automatic lifting column fixedly installed on one side of the top of the base plate, a drive box fixedly installed at the output end of the automatic lifting column, a support column rotatably installed on the top of the drive box, a first servo motor installed at the bottom of the support column, a support plate fixedly installed on the top of the support column, grooves provided on both sides of the support plate, a sliding plate slidably installed on the inner wall of the groove, an adjustment component installed on the sliding plate, an electromagnet installed at the bottom of the sliding plate, and a storage box installed on one side of the drive box.

[0005] In a preferred embodiment of this utility model, the automatic lifting column includes a base column and a top column. The base column is fixedly installed on the top of the base plate, and the top column is slidably sleeved on the top of the base column. The top of the base column is provided with a groove that matches the top column. A first threaded rod is rotatably installed on the bottom end of the inner wall of the groove. The top column is threaded onto the first threaded rod. A drive assembly is installed on the bottom end of the first threaded rod. The top column is slidably connected to the inner wall of the groove. Both the base column and the top column are quadrangular prisms.

[0006] In a preferred embodiment of this utility model, the drive assembly includes a first rotating shaft, a second rotating shaft, and a second servo motor. A cavity is provided at the bottom end of the base column. The first rotating shaft and the second rotating shaft are rotatably mounted between the two sides of the inner wall of the cavity. The top end of the first rotating shaft passes through one side of the cavity and is fixedly connected to the bottom end of the first threaded rod. A worm gear is fixedly mounted on the first rotating shaft, and a worm is fixedly mounted on the second rotating shaft. The worm gear and the worm are connected by a transmission. The second servo motor is fixedly mounted on one side of the base column, and the output end of the second servo motor passes through one side of the base column and is fixedly connected to one end of the second rotating shaft.

[0007] In a preferred embodiment of this utility model, casters are fixedly installed at the four corners of the bottom of the base plate, and the casters have a self-locking function.

[0008] In a preferred embodiment of this utility model, the first servo motor is fixedly installed inside the drive box, and the output end of the first servo motor passes through the drive box and is fixedly connected to the bottom end of the support column.

[0009] In a preferred embodiment of this utility model, the adjustment assembly includes a third servo motor and a bidirectional threaded rod. Side plates are symmetrically fixedly installed on the top of the support plate, and the bidirectional threaded rod is rotatably installed between the two side plates. The third servo motor is fixedly installed on one side of one of the side plates. The output end of the third servo motor passes through the side plate and is fixedly connected to one end of the bidirectional threaded rod. A vertical plate is fixedly installed on the top of the slide plate. The top of the vertical plate slides through the support plate and is symmetrically threaded onto the bidirectional threaded rod. A strip-shaped hole matching the vertical plate is provided on the top of the support plate, and the vertical plate is slidably connected to the inner wall of the strip-shaped hole.

[0010] In a preferred embodiment of this utility model, battery packs are symmetrically fixedly installed on both sides of the support plate, and the battery packs are electrically connected to the third servo motor. An intelligent control screen is fixedly installed on one side of the top of the base plate, and the intelligent control screen is electrically connected to the third servo motor, the second servo motor, and the first servo motor.

[0011] In a preferred embodiment of this utility model, a plug is fixedly installed on one side of the storage box, a slot matching the plug is provided on one side of the drive box, a telescopic rod is fixedly installed on one side of the top of the base plate, a positioning ring is rotatably installed on the bottom of the storage box, the positioning ring is threadedly connected to the output end of the telescopic rod, the telescopic rod is composed of a sleeve rod and a pull rod that are slidably connected, an external thread is provided on the outer side of the top of the pull rod, and an internal thread matching the pull rod is provided on the inner wall of the positioning ring.

[0012] The beneficial effects of this utility model are: High degree of automation: The intelligent control panel coordinates the operation of the first servo motor, the second servo motor, the third servo motor and electromagnets, etc., to achieve fully automated operation from material picking to material loading, reducing manual intervention, reducing labor intensity and improving production efficiency.

[0013] Flexible and precise adjustment: The automatic lifting column can stably adjust the overall height of the device through the worm gear and worm drive and the cooperation of the first threaded rod and the top column, adapting to processing equipment of different heights; the adjustment component can precisely adjust the distance between the electromagnet and the worktable by means of the threaded connection between the bidirectional threaded rod and the vertical plate, ensuring accurate material picking and placing positions and adapting to the feeding requirements of pneumatic nails of different specifications.

[0014] Strong feeding continuity: The first servo motor drives the support column to rotate the support plate. Combined with height and position adjustment, the electromagnet can quickly transfer the material to the processing station after picking it up from the storage box. This realizes a continuous process of picking up, transferring and unloading the material, which greatly improves the continuity and stability of feeding.

[0015] The structure is stable and reliable: the storage box is fitted with the slot of the drive box through the plug and fixed by the telescopic rod and the positioning ring, which facilitates quick replacement and stable installation; the bottom column and the top column adopt a square prism structure to ensure the stability of the lifting process and the overall device operates reliably.

[0016] Easy to operate: The universal wheels at the bottom of the device have a self-locking function, making it easy to move and fix; the intelligent control panel centrally controls all components, making operation simple and intuitive, reducing the difficulty of use. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of an automated feeding device for pneumatic nail processing provided by an embodiment of the present invention; Figure 2 A side view of an automated feeding device for pneumatic nail processing is provided for an embodiment of this utility model; Figure 3 A structural schematic diagram of an automatic lifting column is provided for the embodiments of this utility model; Figure 4 A schematic diagram of the structure of the adjustment component is provided for the embodiments of this utility model; Figure 5This is a partial structural diagram of an automated feeding device for pneumatic nail processing, provided as an embodiment of the present invention.

[0019] In the diagram: 110-Base plate; 111-Wheel; 120-Automatic lifting column; 121-Bottom column; 122-Top column; 123-First threaded rod; 124-First pivot; 125-Second pivot; 126-Worm gear; 127-Worm; 128-Second servo motor; 130-Drive box; 131-Support column; 132-First servo motor; 140-Support plate; 141-Slide plate; 142-Electromagnet; 150-Storage box; 151-Insertion block; 152-Telescopic rod; 153-Positioning ring; 160-Third servo motor; 161-Double threaded rod; 162-Side plate; 163-Vertical plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please see Figures 1-4 The present invention provides a technical solution: an automated feeding device for pneumatic nail processing, comprising a base plate 110, an automatic lifting column 120 fixedly installed on one side of the top of the base plate 110, a drive box 130 fixedly installed at the output end of the automatic lifting column 120, a support column 131 rotatably installed at the top of the drive box 130, a first servo motor 132 installed at the bottom of the support column 131, a support plate 140 fixedly installed at the top of the support column 131, grooves provided on both sides of the support plate 140, a sliding plate 141 slidably installed on the inner wall of the groove, an adjustment component installed on the sliding plate 141, an electromagnet 142 installed at the bottom of the sliding plate 141, and a storage box 150 installed on one side of the drive box 130.

[0022] In some specific implementation schemes, casters 111 are fixedly installed at the four corners of the bottom of the base plate 110, and the casters 111 have a self-locking function. After the device is moved to a suitable position, locking the casters 111 can ensure that the device will not shift during operation, thus ensuring the stability and safety of the loading operation.

[0023] In some specific implementations, the first servo motor 132 is fixedly installed inside the drive box 130, and the output end of the first servo motor 132 passes through the drive box 130 and is fixedly connected to the bottom end of the support column 131. This provides good protection for the motor, reduces the impact of external dust and impurities on the motor, and extends the motor's service life. The output end of the first servo motor 132 is directly fixedly connected to the bottom end of the support column 131, which enables direct and efficient power transmission. It can precisely drive the support column 131 to rotate, thereby driving the support plate 140 and its components such as the slide plate 141 and electromagnet 142 to rotate stably, ensuring the accuracy of material picking and loading positions.

[0024] Please see Figure 3 The automatic lifting column 120 includes a bottom column 121 and a top column 122. The bottom column 121 is fixedly installed on the top of the base plate 110. The top column 122 is slidably sleeved on the top of the bottom column 121. The top of the bottom column 121 is provided with a sliding groove that matches the top column 122. A first threaded rod 123 is rotatably installed on the bottom of the inner wall of the sliding groove. The top column 122 is threaded onto the first threaded rod 123. A drive assembly is installed on the bottom of the first threaded rod 123. The top column 122 is slidably connected to the inner wall of the sliding groove. Both the bottom column 121 and the top column 122 are quadrangular prisms. The bottom column 121 and the top column 122 adopt a quadrangular prism structure, and the top column 122 and the bottom column 121 are slidably connected by a groove, which can effectively prevent the top column 122 from rotating during the lifting process and ensure the stability of the lifting. The first threaded rod 123 is threadedly connected to the top column 122. The drive assembly drives the first threaded rod 123 to rotate, which can realize the smooth lifting of the top column 122, thereby accurately adjusting the height of the drive box 130 and the components above it to adapt to different processing requirements and material handling scenarios.

[0025] In some specific implementations, the drive assembly includes a first rotating shaft 124, a second rotating shaft 125, and a second servo motor 128. A cavity is provided at the bottom end of the base column 121. The first rotating shaft 124 and the second rotating shaft 125 are rotatably mounted between the two sides of the inner wall of the cavity. The top end of the first rotating shaft 124 passes through one side of the cavity and is fixedly connected to the bottom end of a first threaded rod 123. A worm gear 126 is fixedly mounted on the first rotating shaft 124, and a worm 127 is fixedly mounted on the second rotating shaft 125. The worm gear 126 and the worm 127 are connected by a transmission connection. The second servo motor 128 is fixedly mounted on one side of the base column 121. The output end of the second servo motor 128 passes through one side of the base column 121 and is fixedly connected to one end of the second rotating shaft 125. The second servo motor 128 drives the worm 127 to rotate via the second rotating shaft 125, thereby driving the first rotating shaft 124 and the first threaded rod 123 to rotate. The power transmission is efficient and reliable, and the lifting speed and height of the top column 122 can be precisely controlled, improving the adjustment accuracy and stability of the automatic lifting column 120.

[0026] Please see Figure 4 and Figure 5The adjustment assembly includes a third servo motor 160 and a bidirectional threaded rod 161. Side plates 162 are symmetrically fixedly mounted on the top of the support plate 140. The bidirectional threaded rod 161 is rotatably mounted between the two side plates 162. The third servo motor 160 is fixedly mounted on one side of one of the side plates 162. The output end of the third servo motor 160 passes through the side plate 162 and is fixedly connected to one end of the bidirectional threaded rod 161. A vertical plate 163 is fixedly mounted on the top of the slide plate 141. The top of the vertical plate 163 slides through the support plate 140 and is symmetrically threaded onto the bidirectional threaded rod 161. The top of the support plate 140 is provided with a strip hole that matches the vertical plate 163. The vertical plate 163 is slidably connected to the inner wall of the strip hole. The two slide plates 141 can be driven to move synchronously in opposite directions within the groove of the support plate 140, thereby precisely adjusting the distance between the two electromagnets 142 to meet the needs of pneumatic nail picking up different quantities or different arrangements; the strip hole guides and limits the sliding of the vertical plate 163, ensuring the smoothness of the movement of the slide plate 141 and improving the accuracy of the position adjustment of the electromagnet 142.

[0027] In some specific implementation schemes, battery packs are symmetrically fixedly installed on both sides of the support plate 140, and the battery packs are electrically connected to the third servo motor 160. An intelligent control screen is fixedly installed on one side of the top of the base plate 110, and the intelligent control screen is electrically connected to the third servo motor 160, the second servo motor 128, and the first servo motor 132. The battery packs on both sides of the support plate 140 provide independent power to the third servo motor 160, avoiding interference from external power lines on the rotation of the support plate 140 and ensuring the normal operation of the adjustment components. The intelligent control screen on the base plate 110 is electrically connected to the third servo motor 160, the second servo motor 128, and the first servo motor 132, and can centrally control the operating parameters of each motor, such as speed and rotation angle, realizing automated and precise control of the device. This ensures convenient operation and guarantees the coordinated work of all components, improving feeding efficiency and accuracy.

[0028] In some specific implementations, a plug 151 is fixedly installed on one side of the storage box 150, a slot matching the plug 151 is provided on one side of the drive box 130, a telescopic rod 152 is fixedly installed on one side of the top of the base plate 110, a positioning ring 153 is rotatably installed at the bottom of the storage box 150, the positioning ring 153 is threadedly connected to the output end of the telescopic rod 152, the telescopic rod 152 is composed of a sleeve rod and a pull rod that are slidably connected, the outer side of the top of the pull rod is provided with an external thread, and the inner wall of the positioning ring 153 is provided with an internal thread that matches the pull rod.

[0029] Working Principle: After the device is moved and fixed by the self-locking casters 111 at the bottom of the base plate 110, the operation of each component is controlled by the intelligent control panel. First, the automatic lifting column 120 is responsible for adjusting the overall working height. When it is working, the second servo motor 128 drives the second rotating shaft 125 to rotate, which causes the worm gear 127 to drive the worm wheel 126 and the first rotating shaft 124 to rotate, thereby causing the first threaded rod 123 to rotate. Since the top column 122 and the bottom column 121 are slidably connected by a groove and threaded onto the first threaded rod 123, the top column 122 will lift and lower the drive box 130 and the components above it to adapt to different working height requirements. When the height is adjusted, the adjustment component starts to work. The third servo motor 160 drives the bidirectional threaded rod 161 to rotate, which causes the vertical plate 163 to slide along the strip hole of the support plate 140, thereby causing the slide plate 141 to move in the groove of the support plate 140, accurately adjusting the distance between the electromagnet 142 and the worktable to ensure accurate material loading and unloading positions. Subsequently, the first servo motor 132 drives the support column 131 to rotate, causing the support plate 140, along with the electromagnet 142 holding the pneumatic nail (the electromagnet 142 holds the pneumatic nail from the storage box 150, which is fixed by the insert block 151, slot, telescopic rod 152, and positioning ring 153), to rotate above the processing station. At this time, the adjustment component fine-tunes the distance of the electromagnet 142 again, and the automatic lifting column 120 adjusts the height accordingly. Finally, the electromagnet 142 is de-energized and releases the pneumatic nail, completing one loading cycle. Afterward, the support plate 140 rotates in the opposite direction, and the electromagnet 142 returns to the storage box 150 to hold the pneumatic nail again. This cycle repeats, achieving a continuous automated loading operation. Throughout the process, the battery pack powers the third servo motor 160, and the intelligent control panel coordinates the operation of each motor to ensure a smooth and efficient loading process.

[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automated feeding device for pneumatic nail processing, comprising a base plate, characterized in that, An automatic lifting column is fixedly installed on one side of the top of the base plate. A drive box is fixedly installed on the output end of the automatic lifting column. A support column is rotatably installed on the top of the drive box. A first servo motor is installed at the bottom of the support column. A support plate is fixedly installed on the top of the support column. Grooves are provided on both sides of the support plate. A sliding plate is slidably installed on the inner wall of the groove. An adjustment component is installed on the sliding plate. An electromagnet is installed at the bottom of the sliding plate. A storage box is installed on one side of the drive box.

2. The automated feeding device for pneumatic nail processing according to claim 1, characterized in that, The automatic lifting column includes a base column and a top column. The base column is fixedly installed on the top of the base plate. The top of the base column is slidably sleeved with the top column. The top of the base column is provided with a groove that matches the top column. A first threaded rod is rotatably installed on the bottom of the inner wall of the groove. The top column is threaded onto the first threaded rod. A drive assembly is installed at the bottom of the first threaded rod.

3. The automated feeding device for pneumatic nail processing according to claim 2, characterized in that, The drive assembly includes a first rotating shaft, a second rotating shaft, and a second servo motor. A cavity is provided at the bottom end of the base column. The first rotating shaft and the second rotating shaft are rotatably mounted between the two sides of the inner wall of the cavity. The top end of the first rotating shaft passes through one side of the cavity and is fixedly connected to the bottom end of the first threaded rod. A worm gear is fixedly mounted on the first rotating shaft, and a worm is fixedly mounted on the second rotating shaft. The worm gear and the worm are connected by a transmission. The second servo motor is fixedly mounted on one side of the base column, and the output end of the second servo motor passes through one side of the base column and is fixedly connected to one end of the second rotating shaft.

4. The automated feeding device for pneumatic nail processing according to claim 1, characterized in that, The base plate is fixedly installed with casters at the four corners of its bottom end.

5. The automated feeding device for pneumatic nail processing according to claim 1, characterized in that, The first servo motor is fixedly installed inside the drive box, and the output end of the first servo motor passes through the drive box and is fixedly connected to the bottom end of the support column.

6. The automated feeding device for pneumatic nail processing according to claim 3, characterized in that, The adjustment assembly includes a third servo motor and a bidirectional threaded rod. Side plates are symmetrically fixedly installed on the top of the support plate, and the bidirectional threaded rod is rotatably installed between the two side plates. The third servo motor is fixedly installed on one side of one of the side plates. The output end of the third servo motor passes through the side plate and is fixedly connected to one end of the bidirectional threaded rod. A vertical plate is fixedly installed on the top of the slide plate. The top of the vertical plate slides through the support plate and is symmetrically threaded onto the bidirectional threaded rod.

7. An automated feeding device for pneumatic nail processing according to claim 6, characterized in that, Battery packs are symmetrically fixedly installed on both sides of the support plate. The battery packs are electrically connected to the third servo motor. An intelligent control screen is fixedly installed on one side of the top of the base plate. The intelligent control screen is electrically connected to the third servo motor, the second servo motor, and the first servo motor.

8. The automated feeding device for pneumatic nail processing according to claim 1, characterized in that, A plug is fixedly installed on one side of the storage box, and a slot matching the plug is provided on one side of the drive box. A telescopic rod is fixedly installed on one side of the top of the base plate, and a positioning ring is rotatably installed on the bottom of the storage box. The positioning ring is threadedly connected to the output end of the telescopic rod.

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