Glass wool high efficiency boarder

Abstract

The utility model relates to the technical field of palletizer, specifically relates to a kind of glass wool high-efficiency palletizer, including frame structure, frame structure is sequentially provided with feeding conveying system, arrangement positioning mechanism and stacking system in goods conveying direction in it, there is also the control system for controlling all electric control equipment in device, frame structure is high-strength steel structure, feeding conveying system is used to convey goods, arrangement positioning mechanism is used to regulate goods on feeding conveying system, stacking system is used to stack and transport the goods after regulation, control system uses programmable logic controller and is externally connected with touch screen.The conveying system in the utility model cooperates control system to form automation linkage, both reduce the burden of manual stacking, and get rid of the bondage of traditional stacking equipment to production progress, make up the deficiency that part of existing stacking machine does not regulate goods before stacking, leading to goods stacking scattered, easy to scatter or extrusion damage in transportation.

Description

Technical Field

[0001] This utility model relates to the field of bar coding machine technology, specifically to a high-efficiency bar coding machine for glass wool. Background Technology

[0002] Existing stacking equipment is mostly stacking robots. Robots generally occupy a large area and move slowly, thus limiting the speed of the production line and affecting output. Although manual stacking is flexible and faster, it is labor-intensive.

[0003] In a Chinese utility model patent, authorization number CN220998386U describes a coder that solves the aforementioned technical problem, specifically: This utility model discloses a stacking machine, relating to the field of environmentally friendly brick stacking technology, including a mounting frame and a stacking unit. The mounting frame is equipped with a moving unit, an environmentally friendly brick storage plate, and a support plate, and the stacking unit is mounted on the unit. The advantages are as follows: This utility model clamps the environmentally friendly bricks on both sides using a hydraulic cylinder and a clamping plate, and applies an upward force to the bricks using an electric roller and a top plate, increasing the upward thrust between the bricks and improving their stability. A hydraulic cylinder and a support plate drive a limiting plate to limit and assist in clamping the bricks, effectively improving the stability of the bricks during the stacking process and preventing them from slipping, thus improving safety during movement. A motor and a rotating shaft drive the mounting plate to rotate, ensuring that the bricks are stacked perpendicularly to each other, improving the stability of the bricks on the pallet.

[0004] As can be seen from the technical solutions proposed in the above utility model patent documents, the above solutions still have shortcomings. For example, although the stacking machine in the above technical solution improves the safety when moving materials, the overall stacking efficiency is low. Moreover, the above technical solution does not organize the goods before stacking them, and the stacked goods are relatively scattered, which makes the goods very easy to scatter or be crushed and damaged during transportation. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency glass wool stacking machine to solve the problems in the prior art.

[0006] To solve the above-mentioned technical problems, this utility model specifically provides the following technical solution: A high-efficiency glass wool palletizing machine includes a frame structure. Within the frame structure, a feeding conveying system, a sorting and positioning mechanism, and a palletizing system are sequentially arranged according to the cargo conveying direction. A control system is also provided. The frame structure is a high-strength steel structure. The feeding conveying system is used to transport goods. The sorting and positioning mechanism is used to organize the goods on the feeding conveying system. The palletizing system is used to stack and transport the organized goods. The control system uses a programmable logic controller and is externally connected to a touch screen.

[0007] Based on a preferred embodiment of a high-efficiency glass wool palletizing machine, the feeding and conveying system includes a conveyor belt and a high-speed belt. The conveyor belt is used to transport goods to the high-speed belt, and the high-speed belt is used to transport goods into the palletizing device. Both the conveyor belt and the high-speed belt are equipped with tensioning devices and alignment devices. Both the conveyor belt and the high-speed belt are driven by a servo motor to drive the transmission shaft to rotate the belt and transport goods. Guide plates are installed on both sides of the high-speed belt.

[0008] Based on a preferred solution provided by a high-efficiency glass wool stacking machine, a baffle is provided at the inlet end of the high-speed belt conveyor. The baffle is driven by a cylinder and is in a vertical state when activated, and is used to block the goods on the conveyor belt. An infrared photoelectric sensor is provided on the conveyor belt to cooperate with the baffle, and the infrared photoelectric sensor is connected to the control system signal.

[0009] Based on a preferred solution provided by a high-efficiency glass wool stacking machine, the sorting and positioning mechanism includes three sets of straightening devices. One set of straightening devices is installed below a high-speed belt conveyor, and the other two sets of straightening devices are fixedly installed within the stacking system. Each straightening device includes a steel plate support, and a screw slide is provided inside the steel plate support. A push plate is fixedly connected to the moving end of the screw slide. The straightening device installed below the high-speed belt conveyor can drive the push plate to extend into or away from the stacking system.

[0010] Based on a preferred solution provided by a high-efficiency glass wool palletizing machine, the palletizing system includes a support frame, a lifting device slidably installed inside the support frame, a platform slidably installed inside the lifting device, and the platform is square. Both sides of the platform are provided with straightening devices for straightening goods. A backing plate is fixedly installed on the side wall of the support frame. The three sets of straightening devices cooperate with each other to stack the goods on the platform against the backing plate. A drive shaft assembly is provided below the platform.

[0011] Based on a preferred solution provided by a high-efficiency glass wool stacking machine, the transmission shaft assembly includes a mounting frame, in which multiple transmission rollers are rotatably mounted. The multiple transmission rollers are driven by a synchronous belt, a synchronous pulley, and a motor. The platform has multiple notches for avoiding the transmission rollers. The lifting device can drive the platform to descend below the plane of the transmission shaft assembly.

[0012] Compared with the prior art, this utility model has the following advantages: The conveying system and control system of this utility model form an automated linkage, which not only reduces the burden of manual stacking, but also gets rid of the constraints of traditional stacking equipment on production progress. It makes up for the shortcomings of some existing stacking machines that do not straighten the goods before stacking, resulting in the goods being stacked in a messy manner and easily scattered or crushed during transportation. In addition, this utility model is equipped with multiple sets of straightening devices that work together to straighten the goods from different directions, so that the stacked goods are kept in a neat and close-fitting state, which greatly reduces the possibility of damage to the goods during subsequent transportation. Attached Figure Description

[0013] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 for Figure 1 Enlarged schematic diagram of structure A in the middle; Figure 3 for Figure 1 An enlarged view of the B-structure.

[0016] In the diagram: 1. Frame structure; 2. Conveyor belt conveyor; 3. High-speed belt conveyor; 4. Guide plate; 5. Baffle; 6. Steering device; 7. Push plate; 8. Support frame; 9. Lifting device; 10. Platform; 11. Backing plate; 12. Drive shaft assembly. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] The concepts involved in this application will first be described with reference to the accompanying drawings. It should be noted that the following descriptions of various concepts are only for the purpose of making the content of this application easier to understand and do not constitute a limitation on the scope of protection of this application; furthermore, the embodiments and features in the embodiments of this application can be combined with each other unless otherwise specified. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] Example like Figures 1 to 3 As shown, this utility model provides a high-efficiency glass wool palletizing machine, including a frame structure 1. Inside the frame structure 1, a feeding conveying system, a sorting and positioning mechanism, and a palletizing system are arranged sequentially according to the cargo conveying direction. There is also a control system. The frame structure 1 is a high-strength steel structure. The feeding conveying system is used to transport goods. The sorting and positioning mechanism is used to straighten the goods on the feeding conveying system. The palletizing system is used to stack and transport the straightened goods. The control system adopts a programmable logic controller and is externally connected to a touch screen (neither the control system nor the touch screen is shown in the figure).

[0020] As a further explanation of this embodiment, high-strength square tubing and channel steel are welded together to form the main support frame 8 of the equipment. This ensures the rigidity of the overall structure and maintains stability under heavy loads when supporting stacks of glass wool boards, preventing deformation of the equipment due to stress from affecting stacking accuracy. Simultaneously, at the installation location of the belt conveyor in the feeding system, installation interfaces for tensioning and alignment devices are pre-reserved to ensure stable assembly of subsequent conveying components.

[0021] As an advanced solution provided by a high-efficiency glass wool palletizing machine, the feeding conveyor system includes a conveyor belt 2 and a high-speed belt 3. The conveyor belt 2 is used to transport goods to the high-speed belt 3, and the high-speed belt 3 is used to transport goods into the palletizing device. Both the conveyor belt 2 and the high-speed belt 3 are equipped with tensioning devices and alignment devices. Both the conveyor belt 2 and the high-speed belt 3 are driven by a servo motor to drive the transmission shaft to drive the belt to rotate and transport goods. Guide plates 4 are installed on both sides of the high-speed belt 3.

[0022] As a further explanation of this embodiment, in this embodiment, the conveyor belt 2 is mainly used to receive the glass wool boards conveyed at the front end of the production line. Its belt transmission structure consists of a drive shaft welded from steel pipes, a servo motor and a belt. The servo motor is connected to the drive shaft through a transmission component. After starting, it can drive the drive shaft to rotate, thereby pulling the belt to realize the transmission of the boards. Guide plates 4 are installed on both sides of the belt, which can limit the boards during the transmission process, prevent the boards from deviating from the transmission path, and ensure that the boards accurately move to the high-speed conveyor belt 3.

[0023] As an advanced solution provided by a high-efficiency glass wool stacking machine, a baffle 5 is provided at the inlet end of the high-speed belt conveyor 3. The baffle 5 is driven by a cylinder and is in a vertical state when it is started. It is used to block the goods on the conveyor belt 2. An infrared photoelectric sensor is provided on the conveyor belt 2 to cooperate with the baffle 5, and the infrared photoelectric sensor is connected to the control system signal.

[0024] As an advanced solution provided by a high-efficiency glass wool stacking machine, the sorting and positioning mechanism includes three sets of straightening devices 6. One set of straightening devices 6 is installed below the high-speed belt conveyor 3, and the other two sets of straightening devices 6 are fixedly installed in the stacking system. The straightening device 6 includes a steel plate bracket, and a screw slide is provided in the steel plate bracket. A push plate 7 is fixedly connected to the moving end of the screw slide. The straightening device 6 installed below the high-speed belt conveyor 3 can drive the push plate 7 to extend into or away from the stacking system.

[0025] As a further explanation of this embodiment, in this embodiment, the structure of the high-speed conveyor belt 2 is basically the same as that of the conveyor belt 2, but the power and transmission ratio of the servo motor have been optimized to achieve a higher transmission speed. While meeting the material conveying requirements of the high-speed production line, the material on the high-speed belt 3 is conveyed towards the palletizing system. When the material is detached from the high-speed belt 3, it falls forward quickly and falls into the palletizing system at an angle below the high-speed belt 3, forming a parabola. At the inlet end of the high-speed belt 3, a baffle 5 is fixedly installed. The driving component of the baffle 5 is a cylinder. The extension and retraction of the cylinder can drive the baffle 5 to switch between the "open" and "closed" states. Specifically, when the baffle 5 is open, it is parallel to the surface of the belt of the high-speed conveyor 3 and does not affect the forward transmission of the sheet material; when the baffle 5 is closed, it is perpendicular to the surface of the belt and can prevent the sheet material from entering the high-speed conveyor 3. At the same time, an infrared photoelectric sensor is installed next to the baffle 5 device and is connected to the control system signal. It can detect in real time whether the sheet material reaches the position of the baffle 5 and count the sheet material that passes through, and synchronously transmit the detection signal and the counting data back to the control system.

[0026] As an advanced solution provided by a high-efficiency glass wool palletizing machine, the palletizing system includes a support frame 8, a lifting device 9 slidably installed inside the support frame 8, a platform 10 slidably installed inside the lifting device 9, and the platform 10 is square. Both sides of the platform 10 are provided with straightening devices 6 for straightening goods. A backing plate 11 is fixedly installed on the side wall of the support frame 8. The three sets of straightening devices 6 cooperate with each other to press the goods stacked on the platform 10 against the backing plate 11. A drive shaft assembly 12 is provided below the platform 10.

[0027] As a further explanation of this embodiment, in this embodiment, multiple boards are thrown one by one into the support frame 8 by the high-speed belt conveyor 3, and fall sequentially into the platform 10 to form board stacks. Since multiple boards are thrown into the platform 10 sequentially by the high-speed belt conveyor 3, the resulting board stacks are relatively messy. At this time, the push plates 7 in the straightening devices 6 on both sides of the platform 10 push the board stacks towards the center of the platform 10 until the push plates 7 at both ends of the board stacks are completely pressed against the board stacks. After straightening the protruding corners of the board stacks, the straightening devices 6 below the high-speed belt conveyor 3 push the board stacks towards the abutment plate 11 to make the board stacks neatly stacked.

[0028] As an advanced solution provided by a high-efficiency glass wool stacking machine, the drive shaft assembly 12 includes a mounting frame, in which multiple drive rollers are rotatably mounted. The multiple drive rollers are driven by a synchronous belt, a synchronous pulley and a motor. The platform 10 has multiple notches for avoiding the drive rollers. The lifting device 9 can drive the platform 10 to descend below the plane of the drive shaft assembly 12.

[0029] As a further explanation of this embodiment, the specific implementation of this device in this embodiment is as follows: The required specifications, dimensions, quantity, and other information are set on the touchscreen. Then, the programmable logic controller (hereinafter referred to as PLC) starts the application program. The conveyor belt 2 transports the sheet metal to the high-speed conveyor belt 3. The high-speed belt detects the sheet metal, and the PLC controls the cylinder, which drives the baffle 5 device to rise. The platform 10 rises to the preset position, and the signal is transmitted back to the PLC. The PLC commands the baffle to execute the passage program, releasing the sheet metal. The high-speed belt sends the sheet metal to the palletizing system. The palletizing system detects the sheet metal and transmits a signal to the servo motors of the left and right straightening devices 6. The left and right straightening devices 6 perform straightening actions, straightening the sheet metal to the preset position. Then, the leveling device 6 below the high-speed belt conveyor 3 continues to level the front-to-back direction of the pallet stacks. After the pallet stacks are leveled and aligned with the abutment plate 11, a signal is sent back to the PLC. The program commands the lifting device 9 to perform the downward movement as programmed. The lifting device 9 lowers the platform 10 to the preset position, and then sends a signal back to the PLC. The PLC then commands the baffle plate to execute the next pallet passing command. This operation is repeated multiple times until the height of the pallet stacks meets the program-set value. The lifting device 9 then lowers the platform 10 below the drive shaft assembly 12, allowing the pallet stacks to be placed stably on the drive shaft assembly 12. The conveyor shaft then transports the leveled pallet stacks to the packaging process, completing one pallet stacking task.

[0030] The above embodiments and / or implementation methods are merely preferred embodiments and / or implementation methods for implementing the present utility model, and are not intended to limit the implementation methods of the present utility model in any way. Any person skilled in the art can make some modifications or alterations to other equivalent embodiments without departing from the scope of the technical means disclosed in the present utility model, but these should still be regarded as the same technology or embodiment as the present utility model.

[0031] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. The above descriptions are only preferred embodiments of this application. It should be noted that due to the limitations of written expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this application, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of this application.

Claims

1. A high-efficiency glass wool stacking machine, characterized in that, The system includes a frame structure (1), within which a feeding conveying system, a sorting and positioning mechanism, and a palletizing system are arranged sequentially according to the cargo conveying direction. A control system is also provided. The frame structure (1) is a high-strength steel structure. The feeding conveying system is used to transport goods. The sorting and positioning mechanism is used to organize the goods on the feeding conveying system. The palletizing system is used to stack and transport the organized goods. The control system uses a programmable logic controller and is connected to an external touch screen.

2. The high-efficiency glass wool stacking machine according to claim 1, characterized in that, The feeding conveying system includes a conveyor belt (2) and a high-speed belt (3). The conveyor belt (2) is used to transport goods to the high-speed belt (3). The high-speed belt (3) is used to transport goods to the palletizing device. Both the conveyor belt (2) and the high-speed belt (3) are equipped with tensioning devices and deviation adjustment devices. Both the conveyor belt (2) and the high-speed belt (3) are driven by a servo motor to drive the transmission shaft to drive the belt to rotate and transport goods. Guide plates (4) are installed on both sides of the high-speed belt (3).

3. The high-efficiency glass wool stacking machine according to claim 2, characterized in that, The high-speed belt conveyor (3) is provided with a baffle (5) at its inlet end. The baffle (5) is driven by a cylinder and is in a vertical state when it is started. It is used to block the goods on the conveyor belt (2). The conveyor belt (2) is provided with an infrared photoelectric sensor for cooperating with the baffle (5) for lifting and lowering. The infrared photoelectric sensor is connected to the control system signal.

4. The high-efficiency glass wool stacking machine according to claim 1, characterized in that, The sorting and positioning mechanism includes three sets of straightening devices (6). One set of straightening devices (6) is installed below the high-speed belt conveyor (3), and the other two sets of straightening devices (6) are fixedly installed in the palletizing system. The straightening device (6) includes a steel plate bracket, and a screw slide is provided in the steel plate bracket. A push plate (7) is fixedly connected to the moving end of the screw slide. The straightening device (6) installed below the high-speed belt conveyor (3) can drive the push plate (7) to extend into or away from the palletizing system.

5. A high-efficiency glass wool stacking machine according to claim 1, characterized in that, The palletizing system includes a support frame (8), a lifting device (9) is slidably installed inside the support frame (8), a platform (10) is slidably installed inside the lifting device (9), and the platform (10) is square. Both sides of the platform (10) are provided with a straightening device (6) for straightening goods. A backing plate (11) is fixedly installed on the side wall of the support frame (8). The three sets of straightening devices (6) cooperate with each other to stack the goods on the platform (10) against the backing plate (11). A drive shaft group (12) is provided below the platform (10).

6. A high-efficiency glass wool stacking machine according to claim 5, characterized in that, The drive shaft assembly (12) includes a mounting frame in which multiple drive rollers are rotatably mounted. The multiple drive rollers are driven by a synchronous belt, a synchronous pulley and a motor. The platform (10) has multiple openings for avoiding the drive rollers. The lifting device (9) can drive the platform (10) to descend below the plane of the drive shaft assembly (12).

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