Bio-organic fertilizer production device

CN224916857UActive Publication Date: 2026-10-30HAINAN JINYUFENG BIOLOGICAL ENG
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Patent Information

Application Number
CN202522552304.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-30
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

为了提供生产效率,目前常用上料机替代人工进行有机肥上料工作,有机肥上料过程中需要将肥料输送至粉碎机处进行粉碎,现有的有机肥上料机通常采用漏斗搭配输送带形成运输系统,从漏斗处倒入肥料后,肥料落入漏斗下方的输送带上,并随输送带输送至粉碎机处进行初步粉碎工作,然而,在漏斗处下料过程中,肥料容易封堵在下料口处,造成堵料,影响肥料输送,并且由于供料过程中,向漏斗供料不均,导致在个别区域处,特别是与向漏斗供料位置对齐的区域肥料较为集中,导致该处肥料容易堆积在输送带上,随着输送带输送过程,在输送带上形成多个“料堆”,造成输送带上各区域处肥料分布不均,后继粉碎机对输送带输送的肥料进行连续粉碎工作时,虽然能够保持对少量肥料的粉碎效果,但是,对含有大量肥料的“料堆”进行粉碎时,由于其肥料量较大,难以对其进行充分粉碎,导致粉碎效果较差,并且一次性大量的肥料进入粉碎机容易损坏粉碎机,因此,目前急需一种具有良好防堵料功能并且能够均匀输送肥料的设备

Benefits of technology

采用至少两个分料斗能够对进料口处的肥料进行初步分料,避免肥料集中于局部区域并落入料仓中,起到一定的均匀下料作用,通过限位框可前后两侧下落至输送带的肥料进行宽度限位,限位挡板结构配合输送带的输送过程,限位挡板和输送带形成的限位口限制肥料随输送带输送过程的肥料高度,即实现对肥料在输送带上的宽度以及高度限位从而达到输送带均匀送料的效果,并且限位框处的驱动机构驱使拨料组件转动拨动肥料,可有效疏通限位框处的肥料,提升肥料流动性,兼备良好防堵料效果以及均匀送料效果。

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Abstract

The utility model provides a kind of biological organic fertilizer production device, including frame and the bin and conveyer belt of being arranged in frame, bin upper end is equipped with feed inlet and at least two sub hoppers, bin lower end is equipped with discharge gate and limiting frame, limiting frame rotation is equipped with poking assembly, and is equipped with the drive mechanism of driving poking assembly rotation, limiting frame is equipped with limiting baffle, limiting baffle with conveyer belt between is equipped with the limiting port of limiting fertilizer output height, at least two sub hoppers can be used to carry out preliminary sub hopper to fertilizer, play certain uniform discharging effect, fertilizer falling to conveyer belt through limiting frame can be width limiting, cooperate the conveying process of conveyer belt, limiting port limits fertilizer height with the conveying process of conveyer belt, i.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer production technology, specifically to a bio-organic fertilizer production device. Background Technology

[0002] Organic fertilizer is a carbon-containing fertilizer made primarily from organic matter-rich resources such as plant and animal remains and excrement, through fermentation and decomposition. Its nutrients are slowly released after microbial decomposition, improving soil structure, enhancing water and fertilizer retention capacity, and regulating soil micro-ecological balance, thus improving agricultural product quality and soil productivity. To increase production efficiency, feeding machines are commonly used to replace manual labor for organic fertilizer feeding. During the feeding process, the fertilizer needs to be transported to a crusher for pulverization. Existing organic fertilizer feeding machines typically use a funnel and conveyor belt system. After the fertilizer is poured into the funnel, it falls onto the conveyor belt below and is transported to the crusher for preliminary pulverization. However, during the feeding process at the funnel, fertilizer easily clogs the inlet, causing blockages and affecting fertilizer transport. Furthermore, uneven feeding into the funnel during the feeding process leads to fertilizer accumulation in certain areas, especially in areas aligned with the funnel's feeding position. The concentrated nature of the fertilizer causes it to accumulate on the conveyor belt, forming multiple "pile-ups" as it travels. This results in uneven fertilizer distribution across different areas of the conveyor belt. While subsequent crushers can maintain a crushing effect on small amounts of fertilizer during continuous crushing of the conveyor belt, they struggle to fully crush large "pile-ups" due to the large quantity of fertilizer, leading to poor crushing results. Furthermore, the large volume of fertilizer entering the crusher at once can easily damage it. Therefore, there is an urgent need for equipment with good anti-clogging capabilities and the ability to uniformly transport fertilizer. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of the aforementioned technologies by proposing a biological organic fertilizer production device, thereby solving the problems described above.

[0004] This utility model provides a bio-organic fertilizer production device, including a frame and a hopper and a conveyor belt disposed on the frame. The upper end of the hopper is provided with a feed inlet and at least two distributing hoppers. The lower end of the hopper is provided with a discharge outlet. A limiting frame is provided at the discharge outlet near the upper surface of the conveyor belt. The limiting frame is rotatably provided with a feeding component that actuates the fertilizer inside, and a driving mechanism that drives the feeding component to rotate. A limiting baffle is provided at the end of the limiting frame away from the driving mechanism. A limiting opening is provided between the limiting baffle and the conveyor belt to limit the fertilizer output height.

[0005] Preferably, the material feeding assembly includes a rotating rod and a plurality of feeding rods, the rotating rod being rotatably mounted on the lower end of the hopper, and the plurality of feeding rods being spaced apart on the rotating rod.

[0006] Preferably, the driving mechanism is a servo motor, and the output shaft of the servo motor is connected to the rotating rod and drives the rotating rod to rotate. Preferably, two adjacent feed rods are staggered and perpendicular to each other.

[0007] Preferably, the limiting frame is a rectangular frame.

[0008] Preferably, each of the dispensing hoppers is provided with a grid mesh at its upper end.

[0009] Preferably, the hopper is equipped with a vibration motor that drives the hopper to vibrate.

[0010] Preferably, the frame is provided with a ladder that connects to the upper end of the hopper.

[0011] Preferably, the frame is provided with a support mechanism, which is used to raise both sides of the conveyor belt to drive the conveyor belt cross-section into a V-shaped structure.

[0012] Preferably, the support mechanism includes several support frames and several support rollers. The several support frames are respectively arranged on both sides of the conveyor belt and are inclined. Each support frame is rotatably equipped with a support roller, and the support roller abuts against the conveyor belt.

[0013] Compared with the prior art, the present invention has the following advantages: Using at least two feed hoppers can initially distribute the fertilizer at the inlet, preventing it from concentrating in a localized area and falling into the hopper, thus achieving a certain degree of uniform feeding. The limiting frame can limit the width of the fertilizer falling onto the conveyor belt from both the front and rear sides. The limiting baffle structure works in conjunction with the conveyor belt's conveying process. The limiting baffle and the limiting opening formed by the limiting baffle and the conveyor belt restrict the height of the fertilizer as it is conveyed by the conveyor belt, thereby limiting the width and height of the fertilizer on the conveyor belt and achieving the effect of uniform feeding. Furthermore, the drive mechanism at the limiting frame drives the feeding component to rotate and move the fertilizer, which can effectively clear the fertilizer at the limiting frame, improve fertilizer flowability, and provide both good anti-clogging and uniform feeding effects. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only preferred embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model; Figure 2 This is a schematic diagram of the internal structure of a certain embodiment of the present utility model; Figure 3 This is a schematic diagram of a silo structure equipped with a vibration motor in one embodiment of the present invention; Figure 4 This is a schematic diagram of the material feeding assembly in one embodiment of the present invention.

[0016] In the diagram, 1-frame; 11-ladder; 2-hopper; 21-feed inlet; 22-discharge outlet; 3-conveyor belt; 4-distribution hopper; 41-grid; 5-limiting frame; 51-limiting baffle; 52-limiting port; 6-material feeding assembly; 61-rotating rod; 62-material feeding rod; 7-drive mechanism; 8-vibration motor; 9-support mechanism; 91-support frame; 92-support roller. Detailed Implementation

[0017] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in this specification of this utility model is for the purpose of describing particular embodiments only and is not intended to limit the utility model. In the following description, the expression "some embodiments" refers to a subset of all possible embodiments; however, it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with each other without conflict.

[0018] It should also be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "inner," "outer," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0019] In the description of the embodiments of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application based on the specific circumstances.

[0020] This section will describe in detail the specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.

[0021] Example 1: Reference Figures 1 to 4 This utility model provides a biological organic fertilizer production device, including a frame 1, a hopper 2 and a conveyor belt 3 set on the frame 1. The upper end of the hopper 2 is provided with a feed inlet 21 and at least two feed hoppers 4. The lower end of the hopper 2 is provided with a discharge port 22. A limiting frame 5 is provided at the discharge port 22 near the upper surface of the conveyor belt 3. The limiting frame 5 is rotatably provided with a feeding component 6 that agitates the fertilizer inside it, and a driving mechanism 7 that drives the feeding component 6 to rotate. A limiting baffle 51 is provided at the end of the limiting frame 5 away from the driving mechanism 7. A limiting port 52 is provided between the limiting baffle 51 and the conveyor belt 3 to limit the fertilizer output height.

[0022] At least two hoppers 4 can initially distribute the fertilizer at the inlet 21, preventing it from concentrating in a localized area and falling into the hopper 2, thus achieving a certain degree of uniform feeding. A limiting frame 5 limits the width of the fertilizer falling onto the conveyor belt 3 from both sides. The limiting baffle 51, in conjunction with the conveyor belt 3, restricts the fertilizer height during transport by the limiting baffle 51 and the conveyor belt 3 through the limiting opening 52. This achieves both width and height limitation on the conveyor belt 3, resulting in uniform feeding. Furthermore, the drive mechanism 7 at the limiting frame 5 drives the feeding assembly 6 to rotate and move the fertilizer, effectively clearing the fertilizer at the limiting frame 5, improving fertilizer flowability, and providing both good anti-clogging and uniform feeding effects. It should be noted that all electrical equipment in this application can be controlled by a controller with a PLC control panel. Using a PLC control panel to control the operating status of electrical equipment is a common technique in manufacturing and industrial production, and will not be elaborated upon here.

[0023] Specifically, the feeding assembly 6 includes a rotating rod 61 and several feeding rods 62. The rotating rod 61 is rotatably installed at the lower end of the hopper 2, and the several feeding rods 62 are spaced apart on the rotating rod 61.

[0024] Specifically, the drive mechanism 7 is a servo motor, and the output shaft of the servo motor is connected to the rotating rod 61 and drives the rotating rod 61 to rotate. The rotation of the servo motor can be controlled by a PLC controller, thereby rotating several feeding rods 62 to control the fertilizer's working state.

[0025] Specifically, adjacent feed rods 62 are staggered and perpendicular to each other. The staggered arrangement of feed rods 62 can form a dynamic separation, dispersing the fertilizer to different areas, improving the fertilizer dispersion effect, avoiding local accumulation or displacement, and spreading the fertilizer more evenly. This not only prevents clogging but also improves the uniformity of subsequent fertilizer delivery.

[0026] Specifically, the limiting frame 5 is a rectangular frame.

[0027] Example 2: Reference Figures 1 to 4 In conjunction with the technical solution of Embodiment 1, in this embodiment, each hopper 4 is equipped with a grid 41 at its upper end. Using the grid 41 structure, when fertilizer concentrates at a certain grid 41 opening and falls into the hopper 2, the fertilizer flow at that grid 41 opening is too large, causing local congestion. This hinders the subsequent fertilizer discharge process, causing the fertilizer to accumulate and automatically fall from the adjacent grid 41 opening along the slope formed by the accumulation, achieving a certain degree of uniform discharge. Furthermore, the grid 41 structure can also screen out oversized pieces of fertilizer that do not meet processing dimensions, reducing the processing burden on the equipment.

[0028] Specifically, the hopper 2 is equipped with a vibration motor 8 that drives the hopper 2 to vibrate. The vibration motor 8 can shake the fertilizer in the hopper 2 off, further preventing clogging. Moreover, the vibration motor 8 drives the hopper 2 to vibrate, which in turn drives the grid 41 to vibrate. When the grid 41 vibrates, it can break up large pieces of fertilizer or piled-up fertilizer and improve the flowability of fertilizer at the grid 41, resulting in a good anti-clogging effect.

[0029] Using a vibrating motor 8 to improve material flowability to assist the feeding process is a conventional technical means in fertilizer processing and powder processing, and will not be elaborated in this application.

[0030] Example 3: Reference Figures 1 to 4 In conjunction with the technical solutions of Embodiments 1 and 2, in this embodiment, the frame 1 is provided with a ladder 11 connected to the upper end of the hopper 2. The ladder 11 facilitates workers to climb up to the hopper 2 and observe the working conditions or equipment status of the hopper 2, making it convenient for equipment inspection and maintenance.

[0031] Specifically, the frame 1 is equipped with a support mechanism 9, which is used to raise both sides of the conveyor belt 3 to drive the cross section of the conveyor belt 3 into a V-shaped structure.

[0032] Specifically, the support mechanism 9 includes several support frames 91 and several support rollers 92. The several support frames 91 are respectively arranged on both sides of the conveyor belt 3 and are inclined. Each support frame 91 is rotatably equipped with a support roller 92, and the support roller 92 abuts against the conveyor belt 3.

[0033] Multiple inclined support frames 91 are used on both sides of the conveyor belt 3, and the support rollers 92 on each support frame 91 support the two sides of the upper conveyor belt 3 to form a V-shaped structure that can accommodate fertilizer. This can effectively prevent fertilizer from falling off the two sides of the conveyor belt 3 and facilitate the normal operation of fertilizer conveying.

[0034] The above description is merely a preferred embodiment of this utility model and does not constitute any limitation on this utility model. Any person skilled in the art can make many possible variations and modifications to the technical solution of this utility model, or modify it into equivalent embodiments, without departing from the scope of the technical solution of this utility model. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technology of this utility model without departing from the scope of the technical solution of this utility model shall fall within the protection scope of this technical solution.

Claims

1. A bio-organic fertilizer production device, characterized in that, The device includes a frame (1) and a hopper (2) and a conveyor belt (3) disposed on the frame (1). The hopper (2) has an inlet (21) at the upper end and at least two feed hoppers (4). The hopper (2) has a discharge port (22) at the lower end. A limiting frame (5) is provided near the upper surface of the conveyor belt (3) at the discharge port (22). The limiting frame (5) is rotatably provided with a feeding component (6) that moves the fertilizer inside it, and a driving mechanism (7) that drives the feeding component (6) to rotate. A limiting baffle (51) is provided at one end of the limiting frame (5) away from the driving mechanism (7). A limiting port (52) that limits the fertilizer output height is provided between the limiting baffle (51) and the conveyor belt (3).

2. The bio-organic fertilizer production device according to claim 1, characterized in that, The feeding assembly (6) includes a rotating rod (61) and several feeding rods (62). The rotating rod (61) is rotatably installed at the lower end of the hopper (2), and several feeding rods (62) are spaced apart on the rotating rod (61).

3. The bio-organic fertilizer production device according to claim 2, characterized in that, The drive mechanism (7) is a servo motor, and the output shaft of the servo motor is connected to the rotating rod (61) and drives the rotating rod (61) to rotate.

4. The bio-organic fertilizer production device according to claim 2, characterized in that, The two adjacent feed rods (62) are staggered and perpendicular to each other.

5. A bio-organic fertilizer production device according to claim 1, characterized in that, The limiting frame (5) is a rectangular frame.

6. The bio-organic fertilizer production device according to claim 1, characterized in that, Each of the feeding hoppers (4) is provided with a grid (41) at its upper end.

7. A bio-organic fertilizer production apparatus according to any one of claims 1-6, characterized in that, The hopper (2) is equipped with a vibration motor (8) that drives the hopper (2) to vibrate.

8. A bio-organic fertilizer production apparatus according to any one of claims 1-6, characterized in that, The frame (1) is provided with a ladder (11) that is connected to the upper end of the hopper (2).

9. A bio-organic fertilizer production apparatus according to any one of claims 1-6, characterized in that, The frame (1) is provided with a support mechanism (9), which is used to raise both sides of the conveyor belt (3) to drive the cross section of the conveyor belt (3) to form a V-shaped structure.

10. A bio-organic fertilizer production device according to claim 9, characterized in that, The support mechanism (9) includes several support frames (91) and several support rollers (92). Several support frames (91) are respectively arranged on both sides of the conveyor belt (3) and are inclined. Each support frame (91) is rotatably provided with a support roller (92), and the support roller (92) abuts against the conveyor belt (3).