A turnover adjustment machine
Patent Information
- Application Number
- CN202522693676.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2035-12-19
AI Technical Summary
但是现有的自动翻转机难以满足保温产品垂直装载需求,也难以适应产品规格的多样化
本装置有效防止翻转过程中产品倾斜或移位,解决传统翻转机因产品晃动导致的检测异常问题,能够适配不同材质、规格产品的生产需求。
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Figure CN224916900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial packaging technology, specifically to a flipping and adjusting machine. Background Technology
[0002] The tilting and adjusting machine belongs to the subfield of "material handling and packaging machinery" in industrial automation equipment, focusing on bundling, winding, pallet packaging, and workpiece posture adjustment. Its function is to achieve precise 90° to 180° tilting of materials (such as steel coils, plates, boxes, and vehicle frames) through mechanical / hydraulic / electric drives, adapting to the needs of multiple processes such as welding, assembly, inspection, and logistics. It is widely used in automotive manufacturing (such as body welding lines and chassis assembly), metal processing (double-sided processing of steel plates), logistics warehousing (palletized cargo orientation), port loading and unloading (rapid container tilting), and mining equipment maintenance (heavy mining truck overhaul), and is a key execution unit for "position transformation" in intelligent manufacturing production lines.
[0003] Existing mineral wool insulation building materials come in a variety of shapes and specifications. To meet the single-transport loading capacity of warehousing vehicles and shelves, it is necessary to change the product's horizontal placement transportation mode to vertical placement transportation. However, existing automatic tilting machines are insufficient to meet the vertical loading requirements of insulation products and are also difficult to adapt to the diversity of product specifications. Utility Model Content
[0004] The purpose of this utility model is to provide a flipping adjustment machine that solves the technical problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model specifically provides the following technical solution: A tilting and adjusting machine includes a tilting machine base, on which a tilting hub is rotatably connected. Multiple horizontal feed rollers are arranged horizontally within the tilting hub, and multiple vertical discharge rollers are arranged vertically within the tilting hub. A vertical adjusting rod and a horizontal adjusting rod are provided on the tilting machine base. The vertical adjusting rod is parallel to the vertical discharge rollers, and the horizontal adjusting rod is parallel to the horizontal feed rollers. A horizontal feeding unit is provided on the horizontal adjusting rod, and a vertical discharge unit is provided on the vertical adjusting rod. A cylinder pressing unit is provided within the tilting hub, and a control unit is also provided within the tilting hub. The cylinder pressing unit, the horizontal feeding unit, and the vertical discharge unit are all electrically connected to the control unit.
[0006] Furthermore, the cylinder pressing unit includes a cylinder pressing frame, which is fixedly mounted on the tilting hub. A pressing cylinder is fixedly installed inside the cylinder pressing frame, and the output end of the pressing cylinder is positioned facing one side of the tilting hub.
[0007] Furthermore, the horizontal feeding unit includes a horizontal feeding frame, which is fixedly installed on the tilting hub. A horizontal feeding cylinder is fixedly installed inside the horizontal feeding frame, and the output end of the horizontal feeding cylinder is arranged facing one side of the tilting hub.
[0008] Furthermore, the vertical discharge unit includes a vertical discharge frame, which is fixedly installed on the tilting hub. A vertical discharge cylinder is fixedly installed inside the vertical discharge frame, and the output end of the vertical discharge cylinder is arranged facing one side of the tilting hub.
[0009] Furthermore, a turning machine roller is provided on one side of the turning hub, and a turning machine rotating wheel is provided on the other side of the turning hub. Turning drag chains are fixedly installed on both sides of the turning hub. The turning machine roller and the turning machine rotating wheel respectively engage with the turning drag chains on both sides of the turning hub. A turning motor is fixedly installed on one side of the turning machine base. The output end of the turning motor is coaxially and fixedly connected to the turning machine rotating wheel. The turning motor is electrically connected to the control unit.
[0010] Furthermore, the inner side of the rotating hub is provided with a plurality of rotating positioning wheels, which are rotatably connected to the rotating machine base, and the plurality of rotating positioning wheels are driven by surface contact with the rotating hub.
[0011] Furthermore, a laser detection device and a limiting device are provided inside the rotating hub, and both the laser detection device and the limiting device are electrically connected to the control unit.
[0012] Compared with the prior art, this utility model has the following advantages: This device effectively prevents products from tilting or shifting during the flipping process, solving the detection abnormality problem caused by product shaking in traditional flipping machines, and can adapt to the production needs of products of different materials and specifications. Attached Figure Description
[0013] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0014] Figure 1 This utility model provides an overall structural schematic diagram of a flipping adjustment machine; Figure 2 A side view of a flipping adjustment machine is provided for this utility model; Figure 3 This is a flowchart illustrating the process of this utility model.
[0015] The labels in the diagram represent the following: 1. Tilting machine base; 2. Tilting machine rollers; 3. Tilting machine rotating wheel; 4. Tilting cable chain; 5. Tilting positioning wheel; 6. Cylinder pressing unit; 7. Vertical adjusting rod; 8. Horizontal adjusting rod; 9. Tilting hub; 10. Tilting motor; 11. Horizontal feeding unit; 12. Vertical discharging unit; 13. Horizontal feeding roller; 14. Vertical discharging roller; 15. Limiting device; 16. Laser detection device. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] The concepts involved in this application will first be described with reference to the accompanying drawings. It should be noted that the following descriptions of various concepts are only for the purpose of making the content of this application easier to understand and do not constitute a limitation on the scope of protection of this application; furthermore, the embodiments and features in the embodiments of this application can be combined with each other unless otherwise specified. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] like Figures 1 to 3 As shown, this utility model provides a tilting and adjusting machine, including a tilting machine base 1, a tilting hub 9 rotatably connected to the tilting machine base 1, multiple horizontal feeding rollers 13 arranged horizontally inside the tilting hub 9, multiple vertical discharging rollers 14 arranged vertically inside the tilting hub 9, a vertical adjusting rod 7 and a horizontal adjusting rod 8 arranged on the tilting machine base 1, the vertical adjusting rod 7 being parallel to the vertical discharging rollers 14, and the horizontal adjusting rod 8 being parallel to the horizontal feeding rollers 13, a horizontal feeding unit 11 arranged on the horizontal adjusting rod 8, and a vertical discharging unit 12 arranged on the vertical adjusting rod 7, a cylinder pressing unit 6 arranged inside the tilting hub 9, and a control unit also arranged inside the tilting hub 9, the cylinder pressing unit 6, the horizontal feeding unit 11, and the vertical discharging unit 12 being electrically connected to the control unit. The control unit belongs to the intelligent electrical control facility of the tilting machine.
[0019] Specifically, the cylinder pressing unit 6 includes a cylinder pressing frame, which is fixedly installed on the tilting hub 9. A pressing cylinder is fixedly installed inside the cylinder pressing frame, and the output end of the pressing cylinder is set towards one side of the tilting hub 9.
[0020] Specifically, the horizontal feeding unit 11 includes a horizontal feeding frame, which is fixedly installed on the tilting hub 9. A horizontal feeding cylinder is fixedly installed inside the horizontal feeding frame, and the output end of the horizontal feeding cylinder is set towards one side of the tilting hub 9.
[0021] Specifically, the vertical discharge unit 12 includes a vertical discharge frame, which is fixedly installed on the tilting hub 9. A vertical discharge cylinder is fixedly installed inside the vertical discharge frame, and the output end of the vertical discharge cylinder is set towards one side of the tilting hub 9.
[0022] Specifically, a turning machine roller 2 is provided on one side of the turning hub 9, and a turning machine rotating wheel 3 is provided on the other side of the turning hub 9. Turning drag chains 4 are fixedly installed on both sides of the turning hub 9. The turning machine roller 2 and the turning machine rotating wheel 3 respectively engage with the turning drag chains 4 on both sides of the turning hub 9. A turning motor 10 is fixedly installed on one side of the turning machine base 1. The output end of the turning motor 10 is coaxially and fixedly connected to the turning machine rotating wheel 3. The turning motor 10 is electrically connected to the control unit.
[0023] Specifically, the inner side of the rotating hub 9 is also provided with multiple rotating positioning wheels 5, which are rotatably connected to the rotating machine base 1, and the multiple rotating positioning wheels 5 are driven by the rotating hub 9 through surface contact.
[0024] Specifically, a laser detection device 16 and a limiting device 15 are installed inside the rotating hub 9. Both the laser detection device 16 and the limiting device 15 are electrically connected to the control unit.
[0025] The system includes: a base 1 for supporting the main body of the tilting machine; rollers 2 for passive support of the tilting hub 9; rotating wheels 3 for power support of the hub 9; a drag chain 4 for precise and effective control of the hub 9's left and right rotation; a positioning wheel 5 for positioning the hub 9 and preventing it from jumping up and down or detaching from the base 1; a cylinder pressing unit 6 for vertically and quickly compacting the product, preventing it from tilting left or right during tilting and causing abnormalities in product inspection and tilting; a vertical adjustment rod 7 for initial adjustment before product feeding to accommodate different product height specifications; and a horizontal adjustment rod 8 for initial adjustment before product feeding. To accommodate different product length and width specifications, the tilting hub 9 is the main equipment of the tilting machine, serving as a movable support for the product to rotate left and right from 0° to 90°. The tilting motor 10 provides high-speed and stable power to the tilting hub 9 for effective operation and positioning. The horizontal feeding unit 11 provides high-speed and stable positioning and feeding of the product. The vertical discharge unit 12 provides high-speed and stable fast discharge of the product. The laser detection device 16, in conjunction with the limit device 15, is used for high-speed, accurate, and stable detection of the product's length, width, height, running speed, and position, so that the tilting machine can immediately alarm and stop when abnormalities occur, ensuring the safety of equipment, personnel, and products. The limit method is existing technology and will not be elaborated further here.
[0026] This equipment effectively prevents products from tilting or shifting during the flipping process, solving the detection abnormality problem caused by product shaking in traditional flipping machines, and can adapt to the production needs of products of different materials and specifications.
[0027] Before operation, the vertical adjustment rod 7 and the horizontal adjustment rod 8 are initially adjusted according to the material, appearance and model of the insulation product to meet the product's requirements for the equipment; the electrical control facilities are started and the equipment operating parameters (height, speed, angle, etc.) are set according to the product material, appearance and specifications.
[0028] The flipping and adjusting machine is started. After the upstream process delivers the product to the flipping machine inlet, the laser detection device 16 detects the product and feeds it horizontally into the flipping and adjusting machine via the horizontal feeding roller 13. After being precisely positioned by the horizontal feeding unit 11, the cylinder pressing unit 6 quickly falls to fix the product. After the process time set by the parameters, the flipping motor 10 starts to move. Through the flipping machine rotating wheel 3 and the flipping drag chain 4, within the positioning axis range of the flipping wheel hub 9, the flipping wheel hub 9 begins to rotate axially to the left. After passing the speed and angle set values of the process parameters, it reaches the precise position. After the process time set by the process parameters, the product is sent to the next process at high speed and stably by the vertical discharge unit 12. When the laser detection device 16 detects that the product has left the flipping and adjusting machine, the cylinder pressing unit 6 and the flipping wheel hub 9 begin to perform reverse recovery movement to prepare for the next process operation of the flipping and adjusting machine.
[0029] The main body of the tilting and adjusting machine is equipped with laser detection devices 16 and limit devices 15 in multiple places, so that the tilting machine can immediately alarm and stop when abnormality occurs, ensuring the safety of equipment, personnel and products.
[0030] The embodiments and / or implementation methods described above are merely preferred embodiments and / or implementation methods for implementing the present utility model, and are not intended to limit the implementation methods of the present utility model in any way. Any person skilled in the art can make some modifications or alterations to other equivalent embodiments without departing from the scope of the technical means disclosed in the present utility model, but these should still be regarded as the same technology or embodiment as the present utility model.
[0031] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. The above descriptions are only preferred embodiments of this application. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make multiple improvements, modifications, or changes without departing from the principles of this application, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the inventive concept and technical solution to other situations without modification, should all be considered within the scope of protection of this application.
Claims
1. A flipping and adjusting machine, comprising a flipping machine base (1), characterized in that, A rotating hub (9) is rotatably connected to the base (1) of the rotating machine. Multiple horizontal feeding rollers (13) are arranged in the horizontal direction inside the rotating hub (9). Multiple vertical discharge rollers (14) are arranged in the vertical direction inside the rotating hub (9). A vertical adjustment rod (7) and a horizontal adjustment rod (8) are arranged on the base (1). The vertical adjustment rod (7) is parallel to the vertical discharge roller (14). The horizontal adjustment rod (8) is parallel to the horizontal feeding roller (13). A horizontal feeding unit (11) is arranged on the horizontal adjustment rod (8). A vertical discharge unit (12) is arranged on the vertical adjustment rod (7). A cylinder pressing unit (6) is arranged inside the rotating hub (9). A control unit is also arranged inside the rotating hub (9). The cylinder pressing unit (6), the horizontal feeding unit (11), and the vertical discharge unit (12) are all electrically connected to the control unit.
2. The flipping adjustment machine according to claim 1, characterized in that, The cylinder pressing unit (6) includes a cylinder pressing frame, which is fixedly installed on the tilting hub (9). A pressing cylinder is fixedly installed inside the cylinder pressing frame, and the output end of the pressing cylinder is set towards one side of the tilting hub (9).
3. The flipping adjustment machine according to claim 1, characterized in that, The horizontal feeding unit (11) includes a horizontal feeding frame, which is fixedly installed on the tilting hub (9). A horizontal feeding cylinder is fixedly installed inside the horizontal feeding frame, and the output end of the horizontal feeding cylinder is set towards one side of the tilting hub (9).
4. The flipping adjustment machine according to claim 1, characterized in that, The vertical discharge unit (12) includes a vertical discharge frame, which is fixedly installed on the tilting hub (9). A vertical discharge cylinder is fixedly installed inside the vertical discharge frame, and the output end of the vertical discharge cylinder is set towards one side of the tilting hub (9).
5. A flipping adjustment machine according to claim 1, characterized in that, A turning machine roller (2) is provided on one side of the turning hub (9), and a turning machine rotating wheel (3) is provided on the other side of the turning hub (9). Turning drag chains (4) are fixedly installed on both sides of the turning hub (9). The turning machine roller (2) and the turning machine rotating wheel (3) are respectively engaged with the turning drag chains (4) on both sides of the turning hub (9). A turning motor (10) is fixedly installed on one side of the turning machine base (1). The output end of the turning motor (10) is coaxially fixedly connected to the turning machine rotating wheel (3). The turning motor (10) is electrically connected to the control unit.
6. A flipping adjustment machine according to claim 1, characterized in that, The inner side of the rotating hub (9) is also provided with a plurality of rotating positioning wheels (5), which are rotatably connected to the rotating machine base (1), and the plurality of rotating positioning wheels (5) are driven by the rotating hub (9) through surface contact.
7. A flipping adjustment machine according to claim 1, characterized in that, The rotating hub (9) is equipped with a laser detection device (16) and a limiting device (15), both of which are electrically connected to the control unit.