An automatic butt joint feeding device

Abstract

The utility model provides a kind of automatic butt joint feeding equipment, comprising: automatic butt joint feeding equipment and jacking mechanism, jacking mechanism is arranged on automatic butt joint feeding equipment, jacking mechanism includes power source, jacking plate, placing plate, hydraulic rod, fixed part and push material component, power source is set on automatic butt joint feeding equipment, and jacking plate is connected with the output end of power source, placing plate is set on jacking plate, hydraulic rod is set on automatic butt joint feeding equipment, and one end of hydraulic rod is connected with jacking plate, fixed part is set on the outer wall of jacking plate, push material component is set on automatic butt joint feeding equipment.The utility model of a kind of automatic butt joint feeding equipment, by the cooperation of jacking mechanism and conveying mechanism, the jacking of workpiece, conveying, testing and classified collection work can be efficiently and accurately completed.

Description

Technical Field

[0001] This utility model relates to the technical field of testing and application technology, and in particular to an automatic docking and feeding device. Background Technology

[0002] In modern industrial production, the importance of testing application technology is becoming increasingly prominent. Whether it is the performance testing of electronic components or the precision testing of mechanical parts, efficient and accurate equipment is required to complete the task. Before testing, the loading equipment needs to accurately transport the workpiece to be tested to the testing position.

[0003] Currently, traditional docking and feeding equipment mainly relies on manual placement of workpieces, and manual handling is also required between different processes. After testing, manual collection is also required. This method results in a large demand for personnel and a cumbersome operation process. In addition, since manual operation cannot guarantee the accuracy of workpiece placement and workpieces are easily damaged during handling, the workpiece testing speed is slowed down, which in turn affects testing efficiency. In large-scale production scenarios, manual placement simply cannot meet the requirements of a fast and efficient production rhythm, which can easily cause congestion and delays on the production line, increasing production costs and time costs. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, the present invention provides an automatic docking and feeding device that, through the coordinated use of a lifting mechanism and a conveying mechanism, can automatically and efficiently complete the lifting, conveying, testing, and sorting of workpieces, avoiding the use of a large amount of labor and accelerating the production rate.

[0006] To achieve the above objectives, the first aspect of this utility model provides an automatic docking and feeding device, comprising: an automatic docking and feeding device and a lifting mechanism. The lifting mechanism is disposed on the automatic docking and feeding device and includes a power source, a lifting plate, a placement plate, a hydraulic rod, a fixing component, and a pushing component. The power source is disposed on the automatic docking and feeding device, and the lifting plate is connected to the output end of the power source. The placement plate is disposed on the lifting plate. The hydraulic rod is disposed on the automatic docking and feeding device, and one end of the hydraulic rod is connected to the lifting plate. The fixing component is disposed on the outer wall of the lifting plate. The pushing component is disposed on the automatic docking and feeding device.

[0007] In addition, the automatic docking and feeding device proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the fasteners include a fixing bolt and a clamp. The outer wall of the hydraulic rod has a groove. The fixing bolt is set on the outer wall of the lifting plate and forms a threaded connection with the lifting plate. The clamp is set at one end of the fixing bolt.

[0009] Specifically, the feeding assembly includes a support column, a fixed plate, a first driving component, a lead screw, a push plate, and a guide rod. The support column is installed on the automatic docking and feeding equipment, the fixed plate is installed on the support column, and the fixed plate is installed on the outer wall of the support column. The first driving component is installed on the bottom wall of the fixed plate, and one end of the lead screw is connected to the output end of the first driving component. The push plate is installed on the outer wall of the lead screw, and the guide rod is installed on the support column. A guide groove is provided on the outer wall of the guide rod.

[0010] Specifically, the automatic docking and feeding equipment is equipped with a conveying mechanism, which includes a first support plate, a first conveyor belt, a second driving component, a second support plate, a second conveyor belt, a third driving component, a first collection box, and a second collection box. The first support plate is installed on the automatic docking and feeding equipment, the first conveyor belt is installed on the first support plate, the second driving component is installed on the outer wall of the first conveyor belt, the second support plate is installed on the automatic docking and feeding equipment, the second conveyor belt is installed on the second support plate, the third driving component is installed on the outer wall of the second conveyor belt, the first collection box is installed on the automatic docking and feeding equipment, and the second collection box is installed on the automatic docking and feeding equipment.

[0011] Specifically, the automatic docking and feeding equipment is equipped with a limit rod, and one end of the limit rod is equipped with a rubber head.

[0012] Specifically, a first inclined plate is provided on the outer wall of the second conveyor belt, and a second inclined plate is provided on the inner wall of the second conveyor belt.

[0013] Specifically, the placement plate is equipped with positioning posts and positioning plates.

[0014] Compared with existing technologies, this utility model provides an automatic docking and feeding device that, through the coordinated use of a lifting mechanism and a conveying mechanism, can efficiently and accurately complete the lifting, conveying, testing, and sorting of workpieces. The power source and hydraulic rod in the lifting mechanism work together to ensure the stability and accuracy of the lifting process, while the pushing component accurately pushes the workpiece onto the conveying mechanism through precise linear motion. In the conveying mechanism, the setting of the first and second conveyor belts, along with the cooperating drive components, realizes the continuous conveying and sorting of workpieces without the need for human intervention in the conveying, testing, and sorting processes. This not only greatly improves production efficiency but also reduces labor costs and error rates, ensuring the stability and reliability of the production process.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0017] Figure 1 This is a schematic diagram of an automatic docking and feeding device according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the lifting mechanism structure of an automatic docking and feeding device according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the pusher assembly structure of an automatic docking and feeding device according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the conveying mechanism of an automatic docking and feeding device according to an embodiment of the present invention;

[0021] Figure 5 An automatic docking and feeding device according to one embodiment of the present invention. Figure 2 A magnified structural diagram at point A.

[0022] Reference numerals: 1. Automatic docking and feeding equipment; 2. Lifting mechanism; 21. Power source; 22. Lifting plate; 23. Placement plate; 24. Hydraulic rod; 25. Limiting rod; 26. Rubber head; 3. Fixing component; 31. Slot; 32. Fixing bolt; 33. Buckle; 4. Pushing assembly; 41. Support column; 42. Fixing plate; 43. First driving component; 44. Screw; 45. Push plate; 46. Guide rod; 47. Guide chute; 5. Conveying mechanism; 51. First support plate; 52. First conveyor belt; 53. Second driving component; 54. Second support plate; 55. Second conveyor belt; 56. Third driving component; 57. First inclined plate; 58. Second inclined plate; 59. First collection box; 510. Second collection box; 6. Positioning column; 7. Positioning plate. Detailed Implementation

[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0024] An automatic docking and feeding device according to an embodiment of the present invention will now be described with reference to the accompanying drawings.

[0025] like Figures 1-5As shown in the figure, an automatic docking and feeding device according to an embodiment of the present utility model includes: an automatic docking and feeding device 1 and a lifting mechanism 2.

[0026] The lifting mechanism 2 is installed on the automatic docking and feeding equipment 1. The lifting mechanism 2 includes a power source 21, a lifting plate 22, a placement plate 23, a hydraulic rod 24, a fixing component 3, and a pushing component 4.

[0027] The power source 21 is installed on the automatic docking and feeding equipment 1, and the lifting plate 22 is connected to the output end of the power source 21. The placement plate 23 is installed on the lifting plate 22. The hydraulic rod 24 is installed on the automatic docking and feeding equipment 1, and one end of the hydraulic rod 24 is connected to the lifting plate 22. The fixing part 3 is installed on the outer wall of the lifting plate 22. The pushing assembly 4 is installed on the automatic docking and feeding equipment 1.

[0028] It should be noted that the power source 21 and the first driving component 43 described in this embodiment are a cylinder and a motor, respectively. The power source 21 can drive the lifting plate 22 to move up and down through the output end, thereby lifting the workpiece placed on the placement plate 23 to a specified height for subsequent loading operations. The first driving component 43 can drive the lead screw 44 to rotate through the output end. When the lead screw 44 rotates, the push plate 45 on its outer wall will move linearly under the guidance of the guide rod 46, thereby pushing the placement plate 23 to the specified position and completing the loading operation.

[0029] Specifically, when testing a workpiece, the workpiece is first placed in the corresponding slot on the placement plate 23. Then, the power source 21 is activated, and the power source 21 drives the lifting plate 22 to descend through its output end. During the descent of the lifting plate 22, the hydraulic rod 24 provides auxiliary support, stability, and guidance to prevent the lifting plate 22 from shifting or swaying during descent, ensuring that the workpiece can be accurately and smoothly lowered into the automatic docking and feeding equipment 1. When the lifting plate 22 reaches the designated position, the power source 21 stops working, and at the same time, the first driving component 43 is activated. The first driving component 43 drives the lifting plate 22 to descend through the output end. The output end drives the lead screw 44 to rotate. When the lead screw 44 rotates, the push plate 45 moves linearly under the guidance of the guide rod 46. The push plate 45 moves stably along the guide groove 47, accurately pushing the placement plate 23 and the workpiece on the lifting plate 22 onto the conveying mechanism 5. The conveying mechanism 5 then tests and classifies the workpiece. In addition, the setting of the fixing part 3 can effectively fix the relative position of the hydraulic rod 24 and the lifting plate 22 during the lifting process, preventing the connection from loosening due to equipment vibration or long-term use. At the same time, it facilitates the subsequent maintenance and replacement of the lifting plate 22.

[0030] In one embodiment of this application, such as Figure 2 As shown, the fastener 3 includes a fixing bolt 32 and a retainer 33.

[0031] A slot 31 is provided on the outer wall of the hydraulic rod 24, and a fixing bolt 32 is provided on the outer wall of the lifting plate 22. The fixing bolt 32 and the lifting plate 22 are connected by a thread, and a clamp 33 is provided at one end of the fixing bolt 32.

[0032] In one embodiment of this application, such as Figure 3 As shown, the pusher assembly 4 includes a support column 41, a fixing plate 42, a first drive component 43, a lead screw 44, a push plate 45, and a guide rod 46.

[0033] The support column 41 is installed on the automatic docking and feeding equipment 1, the fixing plate 42 is installed on the support column 41, the fixing plate 42 is installed on the outer wall of the support column 41, the first driving member 43 is installed on the bottom wall of the fixing plate 42, and one end of the lead screw 44 is connected to the output end of the first driving member 43. The push plate 45 is installed on the outer wall of the lead screw 44, and the guide rod 46 is installed on the support column 41. The guide groove 47 is provided on the outer wall of the guide rod 46.

[0034] In one embodiment of this application, such as Figure 4 As shown, the automatic docking and feeding equipment 1 is equipped with a conveying mechanism 5.

[0035] The conveying mechanism 5 includes a first support plate 51, a first conveyor belt 52, a second drive component 53, a second support plate 54, a second conveyor belt 55, a third drive component 56, a first collection box 59, and a second collection box 510.

[0036] The first support plate 51 is mounted on the automatic docking and feeding device 1, the first conveyor belt 52 is mounted on the first support plate 51, the second drive component 53 is mounted on the outer wall of the first conveyor belt 52, the second support plate 54 is mounted on the automatic docking and feeding device 1, the second conveyor belt 55 is mounted on the second support plate 54, the third drive component 56 is mounted on the outer wall of the second conveyor belt 55, the first collection box 59 is mounted on the automatic docking and feeding device 1, and the second collection box 510 is mounted on the automatic docking and feeding device 1.

[0037] It should be noted that the second driving component 53 and the third driving component 56 described in this embodiment are both motors. The second driving component 53 can drive the first conveyor belt 52 to rotate and transport the workpieces pushed onto the first conveyor belt 52. The third driving component 56 can drive the second conveyor belt 55 to rotate in the forward and reverse directions and further transport the tested workpieces so that they fall into the corresponding first collection box 59 or second collection box 510, thereby realizing the classified collection of workpieces.

[0038] Specifically, after the placement plate 23 and the workpiece on the lifting plate 22 are pushed onto the first conveyor belt 52 by the pushing component 4, the second drive component 53 is immediately started. The output end of the second drive component 53 drives the first conveyor belt 52 to start running, smoothly conveying the workpiece forward. When the workpiece is conveyed to the test area inside the automatic docking and feeding equipment 1, the second drive component 53 stops working. At this time, the detection device inside the automatic docking and feeding equipment 1 performs various performance tests on the workpiece. After the test is completed, the system will determine whether the workpiece is qualified or unqualified based on the test results. If it is determined to be qualified, the third drive component 56 drives the second conveyor belt 55 to run in the forward direction, conveying the qualified workpiece to the first collection box 59 connected to the end of the second conveyor belt 55. If it is determined to be unqualified, the third drive component 56 drives the second conveyor belt 55 to run in the reverse direction, causing the unqualified workpiece to fall into the second collection box 510 located on the other side, realizing accurate classification and efficient collection of workpieces.

[0039] In one embodiment of this application, such as Figure 2 As shown, the automatic docking and feeding equipment 1 is equipped with a limit rod 25, and one end of the limit rod 25 is equipped with a rubber head 26.

[0040] Understandably, the limit rod 25 is mainly designed to precisely limit the descent height of the lifting plate 22 during its descent, preventing it from colliding with other components inside the automatic docking and feeding equipment 1 due to excessive descent, which could damage the equipment or affect the feeding accuracy. The rubber head 26 acts as a buffer; when the lifting plate 22 descends to contact the limit rod 25, the rubber head 26 can absorb some of the impact force, reducing the hard collision between the lifting plate 22 and the limit rod 25, thereby extending the service life of the equipment.

[0041] In one embodiment of this application, such as Figure 4 As shown, a first inclined plate 57 is provided on the outer wall of the second conveyor belt 55, and a second inclined plate 58 is provided on the inner wall of the second conveyor belt 55.

[0042] Understandably, the first inclined plate 57 is designed to prevent workpieces from being damaged by collision due to the height difference when they are conveyed from the first conveyor belt 52 to the second conveyor belt 55. The first inclined plate 57 can serve as a transition and guide, allowing the workpiece to smoothly transition from the first conveyor belt 52 to the second conveyor belt 55. The second inclined plate 58 is set at both ends of the second conveyor belt 55, allowing the workpiece to smoothly slide down into the first collection box 59 or the second collection box 510 at the end of the second conveyor belt 55, thus avoiding damage caused by the workpiece falling directly.

[0043] In one embodiment of this application, such as Figure 5As shown, a positioning post 6 and a positioning plate 7 are provided on the placement plate 23.

[0044] Understandably, the positioning post 6 is mainly used to initially position the workpiece placed on the placement plate 23, ensuring that the workpiece will not shift or slide during the process of being pushed onto the first conveyor belt 52, thereby ensuring the accuracy and stability of the feeding. The positioning plate 7 set on the placement plate 23 further precisely positions the workpiece. By fitting with specific parts of the workpiece, it ensures the consistency of the workpiece's position on the placement plate 23. This is crucial for the subsequent testing and classification collection process, and can effectively avoid testing errors or classification mistakes caused by workpiece position deviations.

[0045] Working principle: When testing a workpiece, first place the workpiece in the corresponding slot on the placement plate 23, then start the power source 21. The power source 21 drives the lifting plate 22 to descend through its output end. During the descent of the lifting plate 22, the hydraulic rod 24 provides auxiliary support, stability, and guidance to prevent the lifting plate 22 from shifting or shaking during descent, ensuring that the workpiece can be accurately and smoothly lowered into the automatic docking and feeding equipment 1. When the lifting plate 22 descends to the designated position, the power source 21 stops working. When the first driving component 43 is activated, it drives the lead screw 44 to rotate via its output end. As the lead screw 44 rotates, the push plate 45 moves linearly under the guidance of the guide rod 46. The push plate 45 moves stably along the guide groove 47, accurately pushing the placement plate 23 and the workpiece on the lifting plate 22 onto the conveying mechanism 5. The conveying mechanism 5 then tests and classifies the workpiece. In addition, the fixing component 3 effectively fixes the relative position of the hydraulic rod 24 and the lifting plate 22 during the lifting process. To prevent loosening of connections due to equipment vibration or long-term use, and to facilitate subsequent maintenance and replacement of the lifting plate 22, after the placement plate 23 and workpiece on the lifting plate 22 are pushed onto the first conveyor belt 52 by the pushing component 4, the second drive component 53 is immediately activated. The output end of the second drive component 53 drives the first conveyor belt 52 to start running, smoothly conveying the workpiece forward. When the workpiece is conveyed to the test area inside the automatic docking and feeding equipment 1, the second drive component 53 stops working. At this time, the detection device inside the automatic docking and feeding equipment 1 performs various performance tests on the workpiece. After the test is completed, the system will determine whether the workpiece is qualified or unqualified based on the test results. If it is determined to be qualified, the third drive component 56 drives the second conveyor belt 55 to run in the forward direction, conveying the qualified workpiece to the first collection box 59 connected to the end of the second conveyor belt 55. If it is determined to be unqualified, the third drive component 56 drives the second conveyor belt 55 to run in the reverse direction, causing the unqualified workpiece to fall into the second collection box 510 located on the other side, realizing accurate classification and efficient collection of workpieces.

[0046] In summary, this utility model's automatic docking and feeding equipment, through the coordinated use of the lifting mechanism 2 and the conveying mechanism 5, can efficiently and accurately complete the lifting, conveying, testing, and sorting of workpieces. The power source 21 and hydraulic rod 24 in the lifting mechanism 2 work together to ensure the stability and accuracy of the lifting process, while the pushing component 4 accurately pushes the workpiece onto the conveying mechanism 5 through precise linear motion. In the conveying mechanism, the arrangement of the first conveyor belt 52 and the second conveyor belt 55, along with the cooperating drive components, realizes continuous conveying and sorting of workpieces without the need for human intervention in the conveying, testing, and sorting processes. This not only greatly improves production efficiency but also reduces labor costs and error rates, ensuring the stability and reliability of the production process.

[0047] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An automatic docking and feeding device, characterized in that, include: An automatic docking and feeding device (1) and a lifting mechanism (2) are provided. The lifting mechanism (2) is installed on the automatic docking and feeding device (1). The lifting mechanism (2) includes a power source (21), a lifting plate (22), a placement plate (23), a hydraulic rod (24), a fixing component (3), and a pushing component (4). The power source (21) is installed on the automatic docking and feeding device (1), and the lifting plate (22) is connected to the output end of the power source (21). The placement plate (23) is installed on the lifting plate (22). The hydraulic rod (24) is installed on the automatic docking and feeding device (1), and one end of the hydraulic rod (24) is connected to the lifting plate (22). The fixing component (3) is installed on the outer wall of the lifting plate (22). The pushing component (4) is installed on the automatic docking and feeding device (1).

2. The automatic docking and feeding equipment according to claim 1, characterized in that, The fixing component (3) includes a fixing bolt (32) and a retainer (33). A retainer groove (31) is provided on the outer wall of the hydraulic rod (24). The fixing bolt (32) is set on the outer wall of the lifting plate (22) and the fixing bolt (32) and the lifting plate (22) are threaded together. The retainer (33) is set at one end of the fixing bolt (32).

3. The automatic docking and feeding equipment according to claim 1, characterized in that, The feeding assembly (4) includes a support column (41), a fixing plate (42), a first driving member (43), a lead screw (44), a push plate (45), and a guide rod (46). The support column (41) is mounted on the automatic docking feeding device (1). The fixing plate (42) is mounted on the support column (41) and is mounted on the outer wall of the support column (41). The first driving member (43) is mounted on the bottom wall of the fixing plate (42), and one end of the lead screw (44) is connected to the output end of the first driving member (43). The push plate (45) is mounted on the outer wall of the lead screw (44). The guide rod (46) is mounted on the support column (41), and a guide groove (47) is provided on the outer wall of the guide rod (46).

4. The automatic docking and feeding equipment according to claim 1, characterized in that, The automatic docking and feeding device (1) is provided with a conveying mechanism (5). The conveying mechanism (5) includes a first support plate (51), a first conveyor belt (52), a second drive member (53), a second support plate (54), a second conveyor belt (55), a third drive member (56), a first collection box (59), and a second collection box (510). The first support plate (51) is provided on the automatic docking and feeding device (1). The first conveyor belt (52) is provided on the first support plate (51). The second drive member (53) is provided on the outer wall of the first conveyor belt (52). The second support plate (54) is provided on the automatic docking and feeding device (1). The second conveyor belt (55) is provided on the second support plate (54). The third drive member (56) is provided on the outer wall of the second conveyor belt (55). The first collection box (59) is provided on the automatic docking and feeding device (1). The second collection box (510) is provided on the automatic docking and feeding device (1).

5. The automatic docking and feeding device according to claim 1, characterized in that, The automatic docking and feeding equipment (1) is equipped with a limit rod (25), and one end of the limit rod (25) is equipped with a rubber head (26).

6. An automatic docking and feeding device according to claim 4, characterized in that, The outer wall of the second conveyor belt (55) is provided with a first inclined plate (57), and the inner wall of the second conveyor belt (55) is provided with a second inclined plate (58).

7. An automatic docking and feeding device according to claim 1, characterized in that, The placement plate (23) is provided with a positioning post (6) and a positioning plate (7).

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